product WM 30 oil, gas and dual fuel version Weishaupt monarch WM30 burners highly efficient and versatile

Transcription

1 product Information on oil, gas and dual fuel burners WM 0 oil, gas and dual fuel version Weishaupt monarch WM0 burners highly efficient and versatile

2 Advanced technology starts from tradition The new monarch burner The Monarch Trademark has represented performance and quality in burner industry for over 0 years For over five decades, Weishaupt monarch series burners have been used at various heating and industrial process applications. Over this period of time, they have built an excellent reputation for Weishaupt. With the new monarch WM burner this success story is now continued. Ultra modern technology in conjunction with a compact design allows this high performance burner to be universally utilized in various applications.

3 Digital. Compact. Quiet. Digital combustion management system ensures economical and safe burner operation. The operation is simple. The streamlined shape of the burner casing and the specially designed air intake make it possible to achieve high capacity with compact size. Thanks to the newly designed blower unit, the new monarch burners operate with lower sound levels.

4 Digital Digital combustion management means optimum combustion results, always repeatable operating points and easy handling. Weishaupt WM 0 series oil, gas and dual fuel burners are equipped with electronic fuel air ratio controller and digital combustion manager as standard. Modern heating applications require precise and always repeatable correct mixture of fuel and air. Only this way, optimum combustion values can be guaranteed over extended periods of time. Simple operation The programming of burner function is performed via the Display and Control unit. The unit is connected to the combustion manager via a BUS system. Flexible communication possibilities The integrated interface makes it possible to receive and send all required information and control commands from and to the BMS system. If required, a modem can be installed so that remote monitoring and remote diagnostic function can be activated. Communication with remote control system or with BMS system The system supports several communication protocols for connecting to BMS system if data has to be exchanged between burners and other heating systems with PLC devices. For control and management functions, Weishaupt offers ProGraf NT a software product that provides real time solution to meet all requirements. Advantages of new technology Digital combustion management makes burner operation user friendly and safe. The most important benefits are: No additional burner controls are required since this function is already taken care by the combustion manager. Fuses and eventually mains dis-connect switch are the only addi-tional items required. Less installation work means less errors: the burners are tested as a complete unit at the factory. Commissioning and service work take less time. The initial presetting of the burner is carried out at the factory. On site, only the site specific operating points have to be adjusted. Sys tem overview Di gi ta l Combustion Manage ment W-FM0 W-FM W-FM 00 W-FM 00 Combustion manager for in ter mittent operation l l l l Combustion manager for continuous operation l ) l l Flam e sensor for intermittent operation ION/QRA/QRB QRA ION/QRI/QRB ION/QRI/QRB Flam e sensor for continuous operation ION ION/QRI/QRA7 ION/QRI/QRA7 Number of actuator (max.) pcs pcs pcs pcs Actuator with stepping motor l l l l Compatible with Variable Speed Drive operation l l l O -Trim (optional) Single fuel operation l l l Dual fuel operation l l l Valve proving system for gas valves l l l l In tegrated self tuning PID-Modulating controller for Tem pe ra ture or Pressure l l Removable ABE control unit (max. distance) ft (0 m) ft (0 m) ft (00 m) ft (00 m) Fuel meter interface l ) l ) l Combustion efficiency display (w/ optional sensor) ebus / MOD BUS interface l l l l PC interface l l l l ) Not in conjunction with VFD operation ) Gas operation only in conjunction with flamerod l l

5 Burner with inbuilt digital combustion manager Version ZM-R Version ZM-T Stepping motor for air Stepping motor for air Stepping motor for oil Stepping motor for gas Stepping motor for gas Control and display unit Control and display unit Visualization via PC / Touch Panel Modbus System networking via PLC / DDC Combustion manager W-FM Combustion manager W-FM OCI W-FKM wireless modem Wireless connection via fixed or mobile phone network Connection schematic with W-FM

6 Compact and Quiet The newly developed Weishaupt monarch WM 0 burner is compact, efficient and quiet. It is the continuation of the 0 years success history of the legendary monarch series. Advanced blower fan technology Right from early development phase of this new burner generation, future oriented blower fan technology has been utilized to achieve a compact, streamined design and low operating noise. Innovative air damper control The newly developed air damper control provides a high degree of linearity over the entire operating range. Reduced noise level Right from the earliest developmental stage of this new burner generation, particular emphasis was placed on low operational noise level. Quick commissioning, easy maintenance All WM 0 burners are shipped out with an adjustable mixing head. Final adjustment is to be performed via commissioning program in the combustion manager. Despite its compact design all components such as oil nozzles, mixing head, air damper and combustion manager are easily accessible. Therefore maintenance and service work can be performed easily and quickly. The standard hinged flange allows ideal service position for the burner. Matching to various combustion chamber geometries can be performed directly on the burner. The flame and the ignition process can be observed via the integrated viewing port. Flexible control capability WM 0 burners are available with the following control options: Oil: -stage (T) modulating (R) Gas: Sliding two stage or modulating (ZM) This allows flexible control possibilities, which make the burner universally adaptable to various applications. Both versions result in a smooth, trouble free start and reliable operation. Various versions are available to meet different emission and operation requirements: ZM version Standard version for gas and dual fuel burners. LN (LowNOx) version Low NOx version of WM gas burners. The low NOx emission is achieved by increased recirculation of combustion gases. Compliance to certain emission requirement is also dependant on combustion chamber geometry, volume loading and design of the combustion system. LN multiflam version Low NOx - Oil/ Gas/ Dual fuel burner equipped with multiflam mixing head for the most stringent emission requirements. The low NOx emission is achieved by fuel distribution principle. Suitable fuels Natural gas Propane Light Oil # according to ASTM D9 Different type of fuel requires written confirmation from Weishaupt. Applications Weishaupt WM 0 oil, gas and dual fuel burners are suitable to be used for the following: Installation on heat exchanger Hot water boiler Steam boiler and high pressure hot water boiler Intermittent and continuous operation Hot air generator The combustion air must be free from any aggressive substances (Halogen, Chloride, Fluoride, etc) and contamination (dust, building materials, vapours, etc). For many cases an external air ducting to the burner is recommended as an option. Permissible ambient conditions: Ambient temperature -0 to +0 C ( to 0F) - to +0 C ( to 0F) Air humidity: max. 80 % relative humidity, no condensation Suitable only for indoor operation For installation in unheated rooms under some circumstances special solutions are required (contact Weishaupt) Any discrepancy from the above described applications requires written confirmation from Weishaupt Corporation. The maintenance interval could be shortened according to conditions where the burners are installed. Approvals WM 0 series burners are in compliance with most European and North American applicable standards.

7 The most important advantages at a glance: Digital combustion management with electronic fuel air ratio controller Quiet operation due to air inlet equipped with sound absorbing material as standard High performance blower due to specially designed blower geometry and air damper control system All WM 0 burners are equipped with adjustable flame tube to match required firing rate Protection class IP as standard Easy access to all components, such as: mixing head, air damper and combustion manager Safe operation with sliding two stage/ modulating operation as standard depending on type of modulating controller Computer aided function test of each individual burner in factory Excellent price to performance ratio Worldwide service network Burner motor Flame monitoring Digital combustion manager and burner mounted control and display unit Electronic ignition unit Burner housing can be hinged open to the left or right Mixing assembly Gas butterfly stepping motor Magnetic Clutch Oil regulator stepping motor Sound attenuated air regulator Fan wheel Oil pump WM-GL0 version ZM-R 7

8 Overview of operating modes Burner s nomenclature Operation with oil stage (T) operation Oil release during start by opening the solenoid valve and safety solenoid valve Highfire is achieved by opening solenoid valves and Firing rate is controlled by opening and closing solenoid valves and Modulating (R) operation By opening the solenoid valve, oil amount required for ignition is released A digital stepping motor regulates the oil regulator up to full capacity Burner firing rate between low and highfire is controlled by opening and closing oil regulator Integrated or external modulating controller can be used as firing rate controller. -stage HF INT LF On sliding stage HF LF IGN On modulating HF LF IGN On Off Off Off Operation with gas Sliding stage or modulating (ZM) operation Burner capacity between low and highfire depending on heat requirement is controlled by stepping motor Anywhere between both operating points the burner can be operated. There are no sudden changes of fuel flow Option for combustion manager: - W-FM 0 (single fuel application) with additional modulating controller - W-FM (dual fuel application) with additional modulating controller - W-FM 00 (single/ dual fuel) with integrated modulating controller - W-FM 00 (single/dual fuel) Alternatively an external modulating controller can also be used for that purpose. HF = Highfire INT = Intermediary fire LF = Lowfire IGN = Ignition Fuel Oil Gas Version -stage sliding-stage modulating sliding-stage modulating ZM l l ZM-T l l l ZM-R l l l l Nomenclature WM GL 0 / A / ZM T ZM R Revision Size Capacity G = Gas L = # Oil Weishaupt monarch burner series Version T = -stage R = sliding stage or modulating 8

9 Burner selection WM 0 Oil burners vers. T and R Burner model WM-L0/-A/ T and /R Combustion head WM-L0/, K x Capacity MBTU/h # Oil,70 0,80 Burner model WM-L0/-A/ T and /R Combustion head WM-L0/, K x Capacity MBTU/h # Oil,070,99 WC WC ,000 7,000 0,000 0,000,000,000,000,000 8,000 9,000,000 WC 7 MBTU/hr Burner model WM-L0/-A/ R Combustion head WM-L0/, 7K x Capacity MBTU/h # Oil,70 9,0-9,000,00 0,00,000,00,000 7,00 0,00,000,000 MBTU/hr The firing rates are based on an installation altitude of,0 ft (00 m). A reduction of burner capacity of % for every ft (00 m) should be taken into consideration in case of installation altitude above 0 ft. Voltages and frequencies: The burners are equipped with three phase motor in V, 0 Hz as standard. Different voltage and frequency are available upon request. Standard burner motor: Insulation class F, protection IP ,000 8,000 0,000,000,000 8,000 0,000,000,000 0,000 # oil with flame tube close open MBTU/hr Burner order numbers Burner Version Order No. model WM-L0/-A T 0 0 WM-L0/-A T 0 0 Burner Version Order No. model WM-L0/-A R 0 0 WM-L0/-A R 0 0 WM-L0/-A R 0 0 9

10 Burner selection WM G0 Gas and dual fuel burners vers. ZM-T and ZM-R WC Burner model WM-G0/-A ZM WM-GL0/-A ZM-T and ZM-R Combustion head WM-G(L)0/, K x Capacity MBTU/h Natural gas,9 0,80 Propane,700 0,80 # Oil,70 0,80 WC 7 Burner model WM-G0/-A ZM WM-GL0/-A ZM-T and ZM-R Combustion head WM-G(L)0/, K x Capacity MBTU/h Natural gas,,99 Propane,00,99 # Oil,070, ,000 7,000 0,000 0,000,000,000,000,000 8,000 9,000,000 MBTU/hr Burner model WM-G0/-A ZM WM-GL0/-A ZM-R Combustion head WM-G(L)0/, 0K x Capacity MBTU/h Natural gas,00 9,0 Propane,070 9,0 WC # Oil,70 9,0-9,000,00 0,00,000,00,000 7,00 0,00,000,000 MBTU/hr The firing rates are based on an installation altitude of 0 ft (0 m). A reduction of burner capacity of % for every ft (00 m) should be taken into consideration in case of installation altitude above 0 ft. Voltages and frequencies: The burners are equipped with three phase motor in V, 0 Hz as standard. Different voltage and frequency are available upon request. Standard burner motor: Insulation class F, protection IP ,000 8,000 0,000,000,000 8,000 0,000,000,000 0,000 MBTU/hr Natural gas with flame tube Propane with flame tube # Oil with flame tube close close close open open open Burner order numbers Burner Version Order No. model WM-G0/-A ZM 7 0 WM-G0/-A ZM 7 WM-G0/-A ZM 7 Burner Version Order No. model WM-GL0/-A ZM-T 8 0 WM-GL0/-A ZM-T 8 WM-GL0/-A ZM-R 8 WM-GL0/-A ZM-R 8 WM-GL0/-A ZM-R 8 7 0

11 Burner selection WM G0 Gas burners vers. ZM-LN WC Burner model WM-G0/-A ZM-LN Combustion head WM-G0/ LN, 0 x 0 Capacity MBTU/h Natural gas,9 9,0 Propane,700 9,0 WC 7 Burner model WM-G0/-A ZM-LN Combustion head WM-G0/ LN, 0 x 0 Capacity MBTU/h Natural gas,,970 Propane,700, ,000 7,000 0,000 0,000,000,000,000,000 8,000 9,000,000 WC MBTU/hr Burner model WM-G0/-A ZM-LN Combustion head WM-G0/ LN, 0 x 90 Capacity MBTU/h Natural gas,00 8,0 Propane,70 8,0-9,000,00 0,00,000,00,000 7,00 0,00,000,000 MBTU/hr The firing rates are based on an installation altitude of 0 ft (0 m). A reduction of burner capacity of % for every ft (00 m) should be taken into consideration in case of installation altitude above 0 ft. Voltages and frequencies: The burners are equipped with three phase motor in V, 0 Hz as standard. Different voltage and frequency are available upon request. Standard burner motor: Insulation class F, protection IP ,000 8,000 0,000,000,000 8,000 0,000,000,000 0,000 Natural gas with flame tube close open MBTU/hr Propane with flame tube close open Burner order numbers Burner Version Order No. model WM-G0/-A ZM-LN 7 WM-G0/-A ZM-LN 7 WM-G0/-A ZM-LN 7

12 Standard scope of supply Description WM-L0-T WM-L0-R WM-G0 ZM/LN WM-GL0 ZM-T WM-GL0 ZM-R Burner housing, Hinge flange, housing cover, Weishaupt burner motor, air intake housing, fan wheel, combustion head, ignition unit, ignition cable, ignition electrodes, combustion manager with operating unit, flame sensor, stepping motors, flange gasket, limit switch on hinge flange, fixing screws l l l l l Digital combustion manager W-FM 0 l l l W-FM l l Two gas safety shut off valves l l l Gas butterfly valve l l l Air pressure switch l l l Adjustable flame tube l l l l l Stepping motor for fuel/air compound regulation with W-FM: Stepping motor for air damper l l l l l Stepping motor for gas butterfly valve l l l Stepping motor for oil regulator l l Oil pressure switch in return l l Burner mounted oil pump l l l l Oil hoses l l l l oil solenoid valves, oil regulator, nozzle head with nozzle solenoid, premounted spill type nozzle and safety shut off device l l oil solenoid valves, safety valve, three stage nozzle head with premounted oil nozzle l l Magnetic clutch l l IP protection l l l l l l Standard Optional

13 Special equipment Oil burners WM-L 0 vers. T and R Special equipment version T WM-L0/-A / T WM-L0/-A / T Combustion head extension by (0 mm) by (00 mm) Oil hoses 0 (00 mm) in lieu of 9 (000 mm) on request on request Connection for air intake duct on request on request Oil meter VZ VZ 00 with remote transmitter LF Solenoid valve for air pressure switch test, continuous run fan or post purge Modulating controller KS0 mounted on burner (W-FM0) W-FM 00 (suitable for continuous operation) in lieu of W-FM 0 fitted loose W-FM 00 in lieu of W-FM 0 with built-in modulating controller, speed control module with optional fuel metering fitted loose on request on request Flame sensor QRI in lieu of QRB Special voltages on request on request Special equipment vers. R WM-L0/-A / R WM-L0/-A / R WM-L0/-A / R Combustion head extension by (0 mm) by (00 mm) Oil hoses 0 (00 mm) in lieu of 9 (000 mm) Connection for air intake duct on request on request on request Solenoid valve for air pressure switch test, continuous run fan or post purge Modulating controller KS0 mounted on burner (W-FM0) W-FM 00 (suitable for continuous operation) in lieu of W-FM 0 fitted loose on request on request on request W-FM 00 in lieu of W-FM 0 with built-in modulating controller, speed control module with optional fuel metering fitted loose on request on request on request Flame sensor QRI in lieu of QRB Speed control with burner motor mounted VFD (W-FM 0/00 required) Speed control with separate VFD (W-FM 00 required) Special voltages on request on request on request

14 Accessories Gas burners WM-G 0 vers. ZM and ZM-LN Accessories for version ZM WM-G 0/-A WM-G 0/-A WM-G 0/-A Combustion head extension by (0 mm) on request on request on request by (00 mm) on request on request on request Solenoid valve for air pressure switch test continuous run fan or post purge Modulating controller KS0 mounted on burner (W-FM0) Adapter for ducted air intake on request on request on request W-FM 00 (suitable for cont. operation) fitted instead of W-FM 0 loose W-FM 00 instead of W-FM 0 with built in fitted modulating controller and VFD control with optional fuel metering loose Speed control with burner motor mounted on request on request VFD (W-FM 0/00 required) Speed control with separate VFD on request on request on request (W-FM 0/00 required) Special voltages on request on request on request Special equipment vers. ZM-LN WM-G0/-A WM-G0/-A WM-G0/-A Combustion head extension by (0 mm) on request on request on request by (00 mm) on request on request on request Solenoid valve for air pressure switch test for continuous run fan or post-purge Modulating controller KS0 mounted on burner (W-FM0) Adapter for ducted air intake on request on request on request W-FM 00 (suitable for cont. operation) in lieu of W-FM 0 fitted loose W-FM 00 in lieu of W-FM 0 with built in modulating controller, speed control module and optional fuel metering fitted loose on request on request on request Speed control with burner motor mounted VFD (W-FM 0 or 00 required) Speed control with separate VFD (FC from accessories) (W-FM 00 required) on request on request on request Special voltages on request on request on request

15 Accessories Dual fuel burners WM-GL0 vers. ZM-T and ZM-R Accessories for version ZM-T WM-GL 0/-A WM-GL 0/-A Combustion head extension by (0 mm) by (00 mm) Solenoid valve for air press. switch test - cont. run fan or post purge Adapter for ducted air intake on request on request W-FM 00 (suitable for cont. operation) inst. W-FM fitted with built in modulating controller loose on request on request W-FM 00 instead of W-FM with built in modulating fitted controller and VFD control with optional fuel metering loose on request on request Speed control with burner motor mounted on request VFD (W-FM /00 required) Speed control with separate VFD on request on request (W-FM /00 required) Oil hoses 0 (00) mm instead of 0 (000 mm) on request on request Oil meter VZ0 on request on request Oil meter VZ00 with remote tansmitter LF on request on request Special voltages on request on request Accessories for version ZM-R WM-GL 0/-A WM-GL 0/-A WM-GL 0/-A Combustion head extension by (0 mm) by (00 mm) Solenoid valve for air press. switch test - cont. run fan or post purge Adapter for ducted air intake on request on request on request W-FM 00 (suitable for cont. operation) inst. W-FM fitted with built in modulating controller loose on request on request on request W-FM 00 instead of W-FM with built in modulating fitted controller and VFD control with optional fuel metering loose on request on request on request Speed control with burner motor mounted on request VFD (W-FM /00 required) Speed control with separate VFD on request on request on request (W-FM /00 required) Oil hoses 0 (00) mm instead of 0 (000 mm) on request on request on request Special voltages on request on request on request

16 Technical data Oil burners Oil burners version T WM-L0/-A WM-L0/-A Burner motor ) Weishaupt model WM-D /0-/7K WM-D /70-/0K0 Rated power HP (kw) 0. (8.0) () Full load amps (FLA) A (@0 V) 8 Motor fuse (VΔ start) A A slow (external) A slow (external) Speed (0 Hz) rpm,00,0 Combustion manager model W-FM 0 W-FM 0 Air stepping motor model SQM SQM Weight lbs (kg) approx. 0 (0) approx. () Oil pump model J7 TA maximum flow rate GPH (l/h) (7) () Oil hoses DN/Length / / 0 (/ 000) / / 0 (0/ 000) Oil burners version R WM-L0/-A WM-L0/-A WM-L0/-A Burner motor Weishaupt model WM-D /0-/7K WM-D /70-/0K0 WM-D /0-/K0 Rated power HP (kw) 0. (8.0) () 0 () Full load amps (FLA) A (@0 V) 8 Motor fuse (VΔ start) A A slow (external) A slow (external) 0 A slow (external) Speed (0 Hz) rpm,00,0,0 Combustion manager model W-FM 0 W-FM 0 W-FM 0 Stepping motor Air/Oil model SQM SQM SQM Weight lbs (kg) approx. (0) approx. () approx. 8 (7) Oil pump model TA TA TA maximum flow rate GPH (l/h) (9) 7 (0) 8 (90) Oil hoses DN/ length / / 0 (0/ 000) / 0 (/ 00) / 0 (/ 00) Voltages and frequencies: The burners are equipped with three phase motor in V, 0 Hz as standard. Different voltage and frequency are available upon request. Standard burner motor: Insulation class F, protection IP.

17 Technical data Gas and dual fuel burners Gas burners version ZM WM-G 0/-A WM-G 0/-A WM-G 0/-A Burner motor Weishaupt model WM-D /0-/7K WM-D /70-/0K0 WM-D /0-/K0 Rated power HP (kw) 0. (8.0) () 8.9 (.) Full load amps (FLA) A (@0 V) 8. Motor fuse (VΔ start) A A slow (external) A slow (external) 0 A slow (external) Speed (0 Hz) rpm,00,0,00 Combustion manager Model W-FM 0 W-FM 0 W-FM 0 Air/Gas stepping motor Model SQM SQM SQM Weight lbs (kg) approx. () approx. 9 (79) approx. 9 (79) Dual fuel burners version ZM-T WM-GL 0/-A WM-GL 0/-A Burner motor Weishaupt model WM-D /0-/7K WM-D /70-/0K0 Rated power HP (kw) 0. (8.0) () Full load amps (FLA) A (@0 V) 8 Motor fuse (VΔ start) A A slow (external) A slow (external) Speed (0 Hz) rpm,00,0 Combustion manager Model W-FM W-FM Air/Gas stepping motor Model SQM SQM Weight lbs (kg) approx. 8 (7) approx. 9 (79) Oil pump model J7 TA maximum flow rate GPH (l/h) (7) () Oil hoses DN/ length / / 0 (/ 000) / / 0 (0/ 000) Dual fuel burners version ZM-T WM-GL 0/-A WM-GL 0/-A WM-GL 0/-A Burner motor Weishaupt model WM-D /0-/7K WM-D /70-/0K0 WM-D /0-/K0 Rated power HP (kw) 0. (8.0) () 0 () Full load amps (FLA) A (@0V) 8 Motor fuse (VΔ start) A A slow (external) A slow (external) 0 A slow (external) Speed (0 Hz) rpm,00,0,0 Combustion manager Model W-FM W-FM W-FM Air/Gas stepping motor Model SQM SQM SQM Weight lbs (kg) approx. (87) approx. (9) approx. (0) Oil pump model TA TA TA maximum flow rate GPH (l/h) (9) 7 (0) 8 (90) Oil hoses DN/ length / / 0 (0/ 000) / 0 (/ 00) / 0 (/ 00) Voltages and frequencies: The burners are equipped with three phase motor in V, 0 Hz as standard. Different voltage and frequency are available upon request. Standard burner motor: Insulation class F, protection IP. 7

18 Fuel systems Gas train schematic* b b P b a a Gas train arrangement For boiler with hinged door the gas train must be installed on the opposite side of the boiler door hinge. Gas train installation Gas train must be mounted tension free. Do not compensate misalignment by over tightening. Distance between burner and gas valves should be as small as possible. Pay attention to the correct gas flow direction. P 7 P Ball valve a Ball valve (UL) b Ball valve on pilot gas train Gas pressure regulator b Pilot gas pressure regulator Low gas pressure switch Main gas valves and (SSOV) b Pilot gas valves and (SSOV) High gas pressure switch (CGA) a High gas pressure switch (UL) Gas butterfly valve 7 Burner * The above schematic shows typical gas train configuration only. The actual gas train configuration shipped with burner might differ depending on applicable codes/ regulation and application. Gas train support The gas train must be fixed and supported securely. They must not be allowed to vibrate during operation. Support suitable for the site should be fitted during installation. Gas meter For commissioning a gas meter is required to verify exact gas consumption. Oil function schematics Version ZM-T Safety solenoid valve Stage solenoid valve Stage solenoid valve Stage solenoid valve Burner mounted oil pump Nozzle assembly with atomizing nozzles Version ZM-R 7 P M Strainer Oil solenoid valve in supply line Oil solenoid valve in return line Nozzle head with spill type nozzle Burner mounted oil pump Oil regulator 7 Pressure switch in return line 8

19 Dimensions l l b d b h hh dd bb b h r h h h I I h h 8 mm r b b Ducted air intake Burner mounted pump I II Burner- Dimensions in inches and (mm) model l l l l l b b b b b b r r * WM-L0/-A T (9) () (0 ) () (8) (08) () (0) (70) (0) (99) () WM-L0/-A T 7.0 (9). () (0 ).7 () 8.9 (80). (8) 0. ().9 (0). (70) 7. (0) 9. (99).8 (7) WM-L0/-A R (9) () (0 ) () (8) (08) () (0) (70) (0) (99) () WM-L0/-A R (9) () (0 ) () (88) (8) () (0) (70) (0) (99) (7) WM-L0/-A R (9) (7) (8 ) (8) (9) (8) () (0) (70) (0) (99) (7) WM-G0/-A ZM () (87) (9 7) (8) (8) (98) (08) () (0) (70) (0) (99) () WM-G0/-A ZM () (87) (9 7) (8) (8) (98) (8) () (0) (0) (0) (99) (7) WM-G0/-A ZM () (87) (9 89) (8) (8) (98) (8) () (8) (70) (0) (99) (7) WM-GL0/-A ZM-T () (87) (9 7) (8) (8) () (08) () (0) (70) (0) (08) () WM-GL0/-A ZM-T () (87) (9 7) (8) (8) (0) (8) () (0) (70) (0) (08) (7) WM-GL0/-A ZM-R () (87) (9 7) (8) (8) () (08) () (0) (70) (0) (0) () WM-GL0/-A ZM-R () (87) (9 7) (8) (8) (9) (8) () (0) (70) (0) (0) (7) WM-GL0/-A ZM-R () (87) (9 89) (8) (8) () (8) () (8) (70) (0) (09) (7) WM-G0/-A ZM-LN () (87) (8 0) (8) (8) (98) (08) () (0) (70) (0) (99) () WM-G0/-A ZM-LN () (87) (7 ) (8) (8) (98) (8) () (0) (0) (0) (99) (7) WM-G0/-A ZM-LN () (87) (9 0) (8) (8) (98) (8) () (8) (70) (0) (99) (7) All dimensions are approximate. Weishaupt reserves the right to make changes in light of future developments. 9

20 Dimensions 0. () Ducted air intake bottom 9. () 8.7 () 7. (90) Boiler plate mounting dimensions WM 0/ and WM 0/ WM 0/ 90 d d 0 0 Mounting to heat exchanger Flange gasket 0 Refractory Gap. (0).0 (8).9 (0).7 () d d d d Burner- Dimensions in inches and (mm) Gas butterfly model h h h h h h d d d d d d size WM-L0/-A T (9) () (0) () (80) (90) (80) M (0) (0) (0) WM-L0/-A T (9) () (0) () (80) (00) (80) M (0) (0) (0) WM-L0/-A R (9) () (0) () (70) (90) (80) M (0) (0) (0) WM-L0/-A R (9) () (0) () (70) (00) (80) M (0) (0) (0) WM-L0/-A R (70) () (0) () (70) (7) (0) M (7) (00) (0) WM-G0/-A ZM (9) () (0) () () (90) (80) M (0) (0) (0) DN 80 WM-G0/-A ZM (9) () (0) () () (00) (80) M (0) (0) (0) DN 80 WM-G0/-A ZM (70) () (0) () () (7) (0) M (7) (00) (0) DN 80 WM-GL0/-A ZM-T (9) () (0) () () (80) (90) (80) M (0) (0) (0) DN 80 WM-GL0/-A ZM-T (9) () (0) () () (80) (00) (80) M (0) (0) (0) DN 80 WM-GL0/-A ZM-R (9) () (0) () () (70) (90) (80) M (0) (0) (0) DN 80 WM-GL0/-A ZM-R (9) () (0) () () (70) (00) (80) M (0) (0) (0) DN 80 WM-GL0/-A ZM-R (70) () (0) () () (70) (7) (0) M (7) (00) (0) DN 80 WM-G0/-A LN (9) () (0) () () (80) (80) M (0) (0) (0) DN 80 WM-G0/-A LN (9) () (0) () () (9) (80) M (0) (0) (0) DN 80 WM-G0/-A LN (70) () (0) () () () (0) M (7) (00) (0) DN 80 All dimensions are approximate. Weishaupt reserves the right to make changes in light of future developments. 0

21 Fuel savings, emisions reductions: Patented multiflam technology Weishaupt s patented multiflam technology allows compliance with very stringent emission limits without the need for expensive additional equipment. The emissions reduction is accomplished by using innovative mixing assembly and applying fuel distribution principles. Weishaupt multiflam burners have been proven in the field for more than 0 years. They are especially suited for applications with stringent emission limits. The latest monarch burners have adopted this technology and brought a combination of flexibility and low emissions into medium capacity range. Exemplary emission values multiflam LN version burners further reduce NO x emissions below the level which can be achieved by standard mixing head. These additional reductions are accomplished by using special mixing assembly applying fuel distribution principles. Combustion values also depend on combustion chamber geometry. volumetric loading and boiler design. Certain conditions such combustion chamber dimensions, measurement tolerances, temperature, humidity, etc. must be verified in order to guarantee emission levels.

22 Burner selection Oil burners WM0 multiflam burners vers. LN Burner model WM-L0/-A R-LN Combustion head WM-L0/-LN, Ø / Ø Capacity MBTU/h # Oil,0,9 Burner model WM-L0/-A R-LN Combustion head WM0/+-LN, Ø 0 / Ø Capacity MBTU/h # Oil,00,0 WC WC ,000,000,000,000,000,000 7,000 8,000 9,000 0,000,000,000 MBTU/hr - 0,00,000,00,000 7,00,000,00 9,000 0,00,000 MBTU/hr,00 WC Burner model WM-L0/-A R-LN * Combustion head WM0/+-LN, Ø 0 / Ø Capacity MBTU/h # Oil,00 7,0 The firing rates are based on an installation altitude of,0 ft (00 m). Burner capacity is based on # oil with calorific value of 0,000 BTU/Gallon Voltages and frequencies: The burners are equipped with three phase motor in V, 0 Hz as standard. Different voltage and frequency are available upon request. Standard burner motor: Insulation class F, protection IP ,000,000,000 8,000,000,000 0,000,000 8,000 * 7Hz operation with VFD MBTU/hr 0,000 Burner order numbers Burner Version Order No. model WM-L0/-A R 0 WM-L0/-A R 0 WM-L0/-A R 0

23 Burner selection gas and dual fuel burners WM0 multiflam burners vers. LN WC Burner model WM-G0/-A/ ZM LN WM-GL0/-A/ ZM-R LN Combustion head WM0/-LN, Ø / Ø Capacity MBTU/h Natural gas,,9 Propane,,9 # Oil,,9 0,000,000,000,000,000,000 7,000 8,000 9,000 0,000,000,000 MBTU/hr WC Burner model WM-G0/-A/ ZM LN WM-GL0/-A/ ZM-R LN Combustion head WM0/+-LN, Ø 0 / Ø Capacity MBTU/h Natural gas,70, Propane,70, # Oil,00, 0,00,000,00,000 7,00,000,00 9,000 0,00,000 MBTU/hr,00 Burner model WM-G0/-A/ ZM LN * WM-GL0/-A/ ZM-R LN * Combustion head WM0/+-LN, Ø 0 / Ø Capacity MBTU/h Natural gas,70 7,0 Propane,70 7,0 WC # Oil,00 7, The firing rates are based on an installation altitude of 0 ft (0 m). A reduction of burner capacity of % for every ft (00 m) should be taken into consideration in case of installation altitude above 0 ft. Voltages and frequencies: The burners are equipped with three phase motor in V, 0 Hz as standard. Different voltage and frequency are available upon request. Standard burner motor: Insulation class F, protection IP ,000,000,000 8,000,000,000 0,000,000 8,000 * 7Hz operation with VFD MBTU/hr 0,000 Natural gas/ propane # Oil Burner order numbers Burner Version Order No. model WM-G0/-A ZM-LN 7 7 WM-G0/-A ZM-LN 7 8 WM-G0/-A ZM-LN 7 9 Burner Version Order No. model WM-GL0/-A ZM-R-LN 8 WM-GL0/-A ZM-R-LN 8 WM-GL0/-A ZM-R-LN 8 7

24 Standard scope of supply Description WM-L0-R LN WM-G0 ZM LN WM-GL0 ZM-R LN Burner housing, Hinge flange, housing cover, Weishaupt burner motor, air intake housing, fan wheel, combustion head, ignition unit, ignition cable, ignition electrodes, combustion manager with operating unit, flame sensor, stepping motors, flange gasket, limit switch on hinge flange, fixing screws l l l Digital combustion manager W-FM 00 WM0/, WM0/ l l l W-FM 00 WM0/ l l l Two gas safety shut off valves l l Gas butterfly valve l l Air pressure switch l l Adjustable mixing head l l l Stepping motor for fuel/air compound regulation with W-FM: Stepping motor for air damper l l l Stepping motor for gas butterfly valve l l Stepping motor for oil regulator l l Stepping motor for mixing head l l l Oil pressure switch in return line l l Oil pressure switch in supply line DSA8 WM0/, WM0/ WM0/ l l Burner mounted oil pump ) l l Oil hoses l l oil solenoid valves in each supply and return line, oil regulator, nozzle head, spill type nozzles l l Magnetic clutch ) WM0/, WM0/ l WM0/ Motor speed control WM0/, WM0/ WM0/ l l l IP protection l l l l Standard Optional ) WM0/ LN comes as standard with frequency drive (W-FM 00) WM0/ LN comes with oil pump unit SMG9

25 Special equipment oil, gas and dual fuel burners WM-0 multiflam burners vers. LN Oil burners WM-L0/... -A R-LN WM-L0/ WM-L0/ WM-L0/ Combustion head extension by (0 mm) on request on request on request by (00 mm) on request on request on request Connection for air intake duct on request on request on request Solenoid valve for air pressure switch test, continuous run fan or post purge W-FM 00 in lieu of W-FM 00 with built-in modulating controller, speed control module with optional fuel metering fitted standard loose on request on request on request Speed control with burner motor mounted VFD (W-FM 00 required) standard Speed control with separate VFD (W-FM 00 required) on request Special voltages on request on request on request Gas and dual fuel burners WM-G(GL)0/... -A (ZM)R-LN WM-GL 0/-A WM-GL 0/-A WM-GL 0/-A Combustion head extension by (0 mm) on request on request on request by (00 mm) on request on request on request Solenoid valve for air press. switch test - cont. run fan or post purge on request on request on request Flange adapter for ducted air intake on request on request on request W-FM 00 loose instead of burner mounted on request on request on request W-FM 00 instead of W-FM 00 with built in modulating controller and VFD control with optional fuel metering fitted standard loose on request on request on request Speed control with burner mounted VFD (W-FM /00 required) G standard GL on request on request on request Speed control with separate VFD on request on request on request (W-FM /00 required) Special voltages on request on request on request

26 Technical data WM 0 multiflam burner vers. LN Oil burners WM-L0/.. -A R LN L0/ L0/ L0/ Burner motor Weishaupt model WM-D /70-/0K0 WM-D /0-/K0 WM-D /0-/7K0 Rated power HP (kw) () 0 ().8 (7) Full load amps (FLA) A (@0 V) 8 Motor fuse (VΔ start) A A slow (external) 0 A slow (external) 0 A slow (external) Speed (0 Hz) rpm,0,0,0 ) Combustion manager Model W-FM 00 W-FM 00 W-FM 00 Flame sensor Type QRA7 QRA7 QRA7 Stepping motor Air/Oil Model SQM SQM SQM Weight lbs (kg) approx. (0) approx. (0) approx. 0 (0) Oil pump model TA TA Pump unit with motor SMG9 maximum flow rate GPH (l/h) 7 (0) 8 (90) 89 (00) Oil hoses DN/ length / 0 (/ 00) / 0 (/ 00) / 0 (/ 00) ) max speed 7 Hz with frequency drive Voltages and frequencies: The burners are equipped with three phase motor in V, 0 Hz as standard. Different voltage and frequency are available upon request. Standard burner motor: Insulation class F, protection IP.

27 Technical data Gas and dual fuel burners Gas burners WM-G0/.. -A ZM LN G0/ G0/ G0/ Burner motor Weishaupt model WM-D /70-/0K0 WM-D /0-/K0 WM-D /0-/7K0 Rated power HP (kw) () 0 ().8 (7) Full load amps (FLA) A (@0 V) 8 Motor fuse (VΔ start) A A slow (external) 0 A slow (external) 0 A slow (external) Speed (0 Hz) rpm,0,0,0 ) Combustion manager Model W-FM 00 W-FM 00 W-FM 00 Flame sensor Type Flame rod Flame rod Flame rod Air/Gas stepping motor Model SQM SQM SQM Mixing head stepping motor Model SQM SQM8 SQM8 Weight lbs (kg) approx. 0 (8) approx. 0 (8) approx. 9 (99) Dual fuel burners WM-GL0/.. A ZM R LN WM-GL 0/-A WM-GL 0/-A WM-GL 0/-A Burner motor Weishaupt model WM-D /70-/0K0 WM-D /0-/K0 WM-D /0-/7K0 Rated power HP (kw) () 0 ().8 (7) Full load amps (FLA) A (@0V) 8 Motor fuse (VΔ start) A A slow (external) 0 A slow (external) 0 A slow (external) Speed (0 Hz) rpm,0,0,0 ) Combustion manager Model W-FM 00 W-FM 00 W-FM 00 Flame sensor Type QRA7 QRA7 QRA7 Air/Gas stepping motor Model SQM SQM SQM Mixing head stepping motor Model SQM SQM8 SQM8 Weight lbs (kg) approx. 78 (7) approx. 78 (7) approx. 0 () Oil pump model TA TA Pump unit with motor SMG9 maximum flow rate GPH (l/h) 7 (0) 8 (90) 89 (00) Oil hoses DN/ length / 0 (/ 00) / 0 (/ 00) / 0 (/ 00) Voltages and frequencies: The burners are equipped with three phase motor in V, 0 Hz as standard. Different voltage and frequency are available upon request. Standard burner motor: Insulation class F, protection IP. 7

28 r Dimensions multiflam version LN l l b r b d d d d h h 8 mm r b h I h I I h b Burner mounted oil pump unit (WM 0/) Variable Frequency Drive (WM 0/) h Ducted air intake optional Boiler plate mounting dimensions Mounting to heat exchanger 0 0 d 0 Flange gasket Refractory Gap d d d d d Burner flame tube needs to protrude by approx over the refractory. Refractory may take conical shape (min 0 ). l 8

29 Burner- Dimensions in inches (mm) model l l l l l b b b b h h h h h h WM-L0/-A R-LN () (87) (7) (8) (8) (88) (8) () (0) (70) () (0) (70) () WM-L0/-A R-LN () (87) (80) (8) (8) (9) (8) () (70) (70) () (0) (70) () WM-L0/-A R-LN () (87) (80) (8) (8) () (8) () (70) (70) () (0) (70) () WM-G0/-A ZM-LN () (87) (7) (8) (8) (98) (8) () (0) (70) () (0) () () WM-G0/-A ZM-LN () (87) (80) (8) (8) (98) (8) () (70) (70) () (0) () () WM-G0/-A ZM-LN () (87) (80) (8) (8) (98) (8) () (70) (70) () (0) () () WM-GL0/-A ZM-R-LN () (87) (7) (8) (8) (9) (8) () (0) (70) () (0) () (70) () WM-GL0/-A ZM-R-LN () (87) (80) (8) (8) () (8) () (70) (70) () (0) () (70) () WM-GL0/-A ZM-R-LN () (87) (80) (8) (8) () (8) () (70) (70) () (0) () (70) () Burner- Dimensions in inches (mm) Size model r r d d gas butterfly d d d d WM-L0/-A R-LN (99) (7) (9) (8) M (7) (00) (80) WM-L0/-A R-LN (99) (7) () (8) M (7) (00) (80) WM-L0/-A R-LN (99) () () (8) M (7) (00) (80) WM-G0/-A ZM-LN (99) (7) (9) (8) DN80 M (7) (00) (80) WM-G0/-A ZM-LN (99) (7) () (8) DN80 M (7) (00) (80) WM-G0/-A ZM-LN (99) () () (8) DN80 M (7) (00) (80) WM-GL0/-A ZM-R-LN (0) (7) (9) (8) DN80 M (7) (00) (80) WM-GL0/-A ZM-R-LN (09) (7) () (8) DN80 M (7) (00) (80) WM-GL0/-A ZM-R-LN (99) () () (8) DN80 M (7) (00) (80) All dimensions are approximate. Weishaupt reserves the right to make changes in light of future developments. 9

30 Fuel systems Gas train schematic* Oil function schematics b b b 7 P P P a a Ball valve a Ball valve (UL) b Ball valve on pilot gas train Gas pressure regulator b Pilot gas pressure regulator Low gas pressure switch Main gas valves and (SSOV) b Pilot gas valves and (SSOV) High gas pressure switch (CGA) a High gas pressure switch (UL) Gas butterfly valve 7 Burner WM0/ and WM0/ V V V V P M 7 a a * The above schematic shows typical gas train configuration only. The actual gas train configuration shipped with burner might differ depending on applicable codes/ regulation and application. Gas train arrangement For boiler with hinged door the gas train must be installed on the opposite side of the boiler door hinge. Gas train installation Gas train must be mounted tension free. Do not compensate misalignment by over tightening. Distance between burner and gas valves should be as small as possible. Pay attention to the correct gas flow direction. Gas train support The gas train must be fixed and supported securely. They must not be allowed to vibrate during operation. Support suitable for the site should be fitted during installation. Gas meter For commissioning a gas meter is required to verify exact gas consumption. WM0/ with SMG9 motor pump unit M a V P V V V 7 a a P M Oil pump Strainer Oil solenoid valves in supply line (connected in series with a) a Oil solenoid valves in return line (connected in series with ) - mounted against flow direction Oil pressure switch in return line a Oil pressure switch in suplly line Oil regulator Nozzle head with shut off device 7 External oil filter not standard burner s scope of supply 0

31 That is not a Facade. Weishaupt has been one of the leading company in heating and combustion industry since years with headquarter in Schwendi and branches all over the world. That is Reliability. Weishaupt is Reliability. The family business in Schwendi was established by Max Weishaupt in 9. Represented in countries by branch offices and subsidiaries Weishaupt is international leader in the areas of combustion technology and heating applications. Trustworthy, quality, good customer service, innovation and experience are values on which the Pioneer Max Weishaupt established his company. All this combined in a word is reliability. Therefore stands Weishaupt today.

32 Weishaupt Corporation 80 Danville Road Mississauga, ON LT H7, Canada Ph: (90) 09 Fax: (90) Weishaupt America Inc. 87 Millenium Drive, Unit A Elgin, IL 0, USA Ph: (87) 800 Fax: (87) 8 Print No. 8, February 0 Printed in Germany. All rights reserved. Regular maintenance reduces heating costs and environmental pollution. Only a properly adjusted burner can save energy and be environmentally friendly. Behind each Weishaupt burner stands the whole Weishaupt customer service organization. The outstanding efforts made in maintenance and service justify the enormous trust placed in Weishaupt s burners, for at Weishaupt, product and customer service belong together. Weishaupt customer service is there for you all year round. Whenever you need help, be it the supply of spare parts, technical advice or a site visit. We are there when you need us.