PV Ribbon Hi-speed Tin-plating Machine List

Transcription

1 PV Ribbon Hi-speed Tin-plating Machine List Project Name:PV Ribbon Hi-speed Tin-plating Machine Model:WP001 溫誠工業 ( 股 ) 有限公司 WEN CHENG LEAD WIRE CO., LTD. 台灣省桃園縣新屋鄉頭洲村 9 鄰 11 之 2 號 NO. 11-2, 9 Lin, Tou Chou Chun Hsin-Wu Hsiang, Taoyuan Hsien Taiwan, R.O.C. TEL: , FAX: Homepage: service@ewire.com.tw

2 1USE Produce PV Ribbon Wire Principle:Makes the flat copper wire process clean, hot dip tinning, cold down, become the PV Ribbon Wire. : 2 Feature High Speed High Productivity Lower Tin Loss. Low rate of melting of copper Low Scrap of Tin, almost didn t have scrap. Plated thickness could be control, evenly thickness, surface is smooth, no tin slag,pinhole-free,good straightness. Product quality is stability PLC/Inverter/Servo motor/ Man-machine interface control,simple operation and easy maintenance, equipment reliability. High C/P value. Operators streamlined, single operator can easily charge 2 high-speed tin machine. The operator s needful is lower than traditional machine. Costeffectively reduce 3 Performance Line in Spec:1.0mm ~ 6.0mm (W),0.08mm~0.5mm (T) Plated thickness:10~40um; Both sides of the tin coating thicknessdeviation 3um Produce speed:70~100 M/min (1 Line) (According to the spec of product) 2 Lines Has 2-fold productivity Productivity:Example: 2.0x0.15mm,working times for 22hr/Day, Speed 100M/min Each line could produce 350kg/Day, 2 Lines could produce 700kg/Day. A month account 25 working days, Productivity 1

3 is 17.5 Ton/month.P.S.(There has some different speed according to plated thickness and spec of the copper wire) 4.Equipment composition & Technical parameters The Equipment is including Pay-off Clean Tin plated Cold down and Winding, 5 devices. Tech/Specification: Project Composition Motor/Power Control Quantity Auto Pay-off Din 355 Spool Pay-off Set 1HP AC Motor Frequency converter Machine Tension wheel set Pull-up resistors Foot 1st Tank Acid pickling tank Resistance acid-base PUMP DC power supply (12V 15A) Clean Tank 2nd Tank Pure water tank 3rd Tank Flux tank Resistance acid-base PUMP Drying duct Blower 3HP Tin-coated Devices Heater SCR Temperature control Tin-plated 1/4HP AC motor Auto up and down machine Tin stove Heating rods Auto-Temperature control Cooling Tank Cooling System 1.5t Air condition Auto-Temperature control Up side power wheel 750W servomotor Frequency converter PLC Din 355 Spool 2 lines winding Line 400W servomotor Winding 10.1 Man-machine interface HMI machine Wind 400W servomotor machine Frequency converter Tension wheel set Pull-up resistors Foot Power supply: AC220V (Tin stove motor) others: AC 380V Processing spool: 1 or 2 spools Temperature control:±1 Tin-melting time: 30Min 2 Set Dimensions: 溫誠工業 ( 股 ) 有限公司 2

4 5.Equipmen photo Auto Pay-off machine Clean tank Tin plated machine Cooling tank 3

5 Winding machine 6.Spool Spec. SPOOL Type MATERIAL D (mm) d (mm) W (mm) H (mm) A (mm) L (mm) DIN355 PS or ABS 355± ± ±0.5 36±0.2 20± ±0.5 溫誠工業 ( 股 ) 有限公司 4

6 7.Notice Set up condition: 1 Location of installation requirements Mixed for the land surface 2 Make sure install space is enough. Minimum of space require:13m(l) x3m(w) x5m(h) 3 The location should be easy to exhaust and drainage 4 Clean air environment 5 Power, air compressor s joints should be easy to connect 5 6 Power Supply: This machine is three-phase system, check the voltage and frequency are consistent with this AC voltage 380V ± 10% At normal voltage Frequency 50/60 MHz Humidity 20%~80% (Non-condensing) Precaution: Makes installation location clean. Confirm the adequacy of work space Remove all obstacles in the vicinity of the machine Avoid moisture, dust and hot places Power connection should be done by certificated operators Make sure the power is consistent with the requirements When connecting power, ensure that all power is disconnected Provide a stable power supply, or to prepare regulator Power in the open after installation, remove any dangerous obstacles Confirmation of the pipe connector, found leakage, immediatelyturn off the power supply repair When the machine stops due to power outages, turn off switch