DXL SERIES II CAST IRON GAS FIRED BOILERS FOR FORCED HOT WATER
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1 Models DXL-0 DXL-7 DXL-00 DXL- DXL-0 DXL-70 DXL-00 DXL SERIES II CAST IRON GAS FIRED BOILERS FOR FORCED HOT WATER REPAIR PARTS AND OPTIONAL KITS Ordering Instructions Order Parts through your nearest supplier. When ordering parts, obtain Model Number and Serial Number from data plate on your boiler. Include following information when ordering. Part Number Part Description Boiler Model Number Boiler Serial Number Manufactured by: ECR International, Inc. 0 Dwyer Avenue, Utica NY 0 web site: P/N 00090, Rev. H [0/0]
2 REPLACEMENT PARTS - EXPLODED VIEW Left Side Panel Top Panel Upper Front Panel Flue Collector Control Cover Assy Control Bezel Heat Exchanger Draft Deflector Right Side Panel Base Access Panel Gas Manifold Burner Door Burner Rollout Switch Transformer J-Box Cover Jacket Base Panel Wiring Harness Hydrolevel control Spark Box Spark Box Bracket AD Junction Box Spark Cable 0009
3 REPLACEMENT PARTS - JACKET BOILER JACKET Item # Boiler Size 0 7/00 0 7/00 Complete Jacket Kit # Top Panel 0AC Flue Collector Right Panel AC Base Panel 0AC 0AC AC 09008AC Lower Access Panel AC AC AC AC Draft Deflector 09009AC 0009AC AC AC AC 7 Control Bezel* Control Cover* AC AC AC AC 9 Upper Access Panel AC AC AC AC AC 0 Left Jacket Panel AC * Not included in Complete Jacket Assy Kit.
4 REPLACEMENT PARTS - PIPING & CONTROLS PIPING & CONTROLS 7 8 ITEM DESCRIPTION P/N QTY. RELIEF VALVE 0# VR-00.0 WELL HYDROLEVEL ¾"X ½" 00 TEMPERATURE PRESSURE GAUGE 000 PIPE - ELBOW ¾" PIPE - NPL ¾"X" 000 PIPE TEE ¼" X ¾" X ¼" DRAIN - SHORT PIPE - NPL ¼ X ½ NPT 000 * DAMPER HARNESS * GAS VALVE/IGNITER HARNESS 70 * CIRCULATOR HARNESS 0009 * TEMPERATURE SENSOR, 8" * TEMPERATURE SENSOR GROMMET * Item not shown
5 REPLACEMENT PARTS - CONTROL MODULE ITEM DESCRIPTION P/N QTY. SECTION PANEL WITH INSULATION SECTION PANEL WITH INSULATION SECTION PANEL WITH INSULATION SECTION PANEL WITH INSULATION INTERMITTENT PILOT CONTROL 00-0A 070 PILOT CONTROL BRACKET AD DXL J-BOX J-BOX COVER HEX WASHER SCREW #8-X/" B POINT HYDROLEVEL CTRL MODULE BASLER TRANSFORMER * WIRE HARNESS * Item not shown
6 REPLACEMENT PARTS - HEAT EXCHANGER & BOILER BASE HEAT EXCHANGER Fully Assembled Heat Exchangers Heat Exchanger ( Section) Heat Exchanger ( Section) Heat Exchanger ( Section) Heat Exchanger ( Section) BOILER BASE Item # Description Part # Qty. BURNER TUBE /" - 0 BURNER TUBE /" - 7, BURNER TUBE /" -, 0 BURNER TUBE /" - 70, 00 BASE W/INSUL BASE W/INSUL - 7, 00 0 BASE W/INSUL -, BASE W/INSUL - 70, 00 0 BURNER DOOR BURNER DOOR - 7, BURNER DOOR -, BURNER DOOR - 70, MANIFOLD MANIFOLD - 7 & MANIFOLD - & MANIFOLD - 70 & Item # Description Part # Qty. SCREW ¼ - 0 X ½ SELF TAP HW NOT SHOWN GAS VALVE VR80H SPARK NAT GAS VALVE VR80H SPARK NAT GAS VALVE VR SPARK LP VG00 VG00 VG00 ORIFICE.mm NAT - 0, 00, 0, 00, ORIFICE.9mm NAT -, ORIFICE.8mm NAT ORIFICE # LP ORIFICE #7 LP - 00, 0, ORIFICE #9 LP - & ORIFICE #0 LP COMBUSTIBLE BASE FLOORING COMBUSTIBLE BASE FLOORING - 7, COMBUSTIBLE BASE FLOORING -, COMBUSTIBLE BASE FLOORING - 70, * Orifice Quantities: Model 0 - qty ; Model 7 & 00- qty ; Model & 0- qty ; Model 70 & 00- qty *
7 REPLACEMENT PARTS - PILOT SPARK PILOT Spark Pilot Kit - Natural Gas Spark Pilot Kit - LP/Propane Item # Description PILOT AND BRACKET ASSEMBLY (NAT. GAS) PILOT AND BRACKET ASSY (LP/PROPANE) Qty. * BRACKET SCREW * COMPRESSION FITTING * NOT SHOWN ROLLOUT & BLOCKED VENT SAFETY SWITCH, Section Shown Item # Description Part # Qty., SECTION TEMP. SENSOR BRACKET 00 SECTION TEMP. SENSOR BRACKET SECTION TEMP. SENSOR BRACKET CONTROL-FIXED TEMPERATURE THERMO (BLOCKED VENT SAFETY SWITCH) AQ00 SCREW - # X ¼ HEX HD HW00 7
8 IMPORTANT In accordance with Section (f) () of the Energy Policy and Conservation Act, this boiler is equipped with a feature that saves energy by reducing the boiler water temperature as the heating load decreases. This feature is equipped with an override which is provided primarily to permit the use of an external energy management system that serves the same function. THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF THE FOLLOWING CONDITIONS IS TRUE: An external energy management system is installed that reduces the boiler water temperature as the heating load decreases. This boiler is not used for any space heating This boiler is part of a modular or multiple boiler system having a total input of 00,000 BTU/hr or greater. This boiler is equipped with a tankless coil. DUNKIRK BOILERS 0 Dwyer Avenue, Utica NY 0 web site:
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