Section: N Contamination Detection Systems

Transcription

1 Section: N Contamination Detection Systems aerospace climate control electromechanical filtration fluid & gas handling hydraulics pneumatics process control sealing & shielding

2 Table of Contents... N1 icoµnt PD... N7 icoµnt BS... N9 Part Number Index... N11

3 ACM20 Parker Filtration continues, through technical expertise and proven products, to retain a world class position as an innovator in designing and manufacturing fluid contamination monitoring and analysis equipment. We ensure our customers can maintain the cleanliness of their fuel, storage, and hydraulic systems. Recently Parker Filtration s development engineers have successfully designed and manufactured a family of icoµnt contamination analyzers, particle detectors, and bottle samplers. The Parker ACM20 Portable Particle Counter has been developed from existing technology for monitoring contamination in AvTur and other Hydrocarbon fuels, in accordance with the Energy Institute (EI) Method IP 564. In addition, the ACM20 can also be used to monitor various fuels from existing sampling points in locations from refineries, pipelines, distribution terminals, airport fuel supply systems all the way through to the point of uplift into aircraft*. * Hot works permit required for online sampling (ATEX Zone II unit available). There are many reasons why the ACM20, portable particle counter, is a world-beater. Users are attracted to its ease of use in the field, and in the laboratory. Others recognise the manufacturing quality, reliability and the potential for improved monitoring of fuel supply systems that until now have required laboratory analysis to confirm contamination levels. Then there are those who find originality and innovation irresistible qualities that when combined provide a fluid condition monitor that will outperform the rest. Accredited to US Standards and achieving full ISO certification and calibration to the latest ISO Medium Test Dust Standards, the ACM20 offers users advanced laser technology and a fast, dynamic on-line two minute test cycle. In addition to the standard unit there is also an ATEX, hazardous environment version so as to avoid unnecessary risk in locations where flammable vapors may be present. Fuel Testing Laboratories DefStan 9191 In order to better understand dispersed contamination in jet fuel, particle counting is now included alongside existing laboratory techniques Bottle Sampling - Energy Institute (EI) - IP 564 Laboratory determination of the level of dispersed contamination in aviation kerosine using an Automatic Particle Counter (APC) Replace Clear & Bright and Gravimetric With the introduction of the ACM20, all subjectivity surrounding Clear & Bright and Gravimetric methods can be removed Also for use on petroleum based hydraulic applications (Skydrol compatible available) Suitable for use with mineral oil and petroleum based fluid as per standard hydraulic particle counter, reporting fluid cleanliness to ISO 4406:1999 The Parker ACM20 portable particle counter, for use in measuring the levels of contamination in fuels, as per the Energy Institute Test Method IP564, has now been included in the DEFSTAN 9191 Jet Fuel Specification as a report only test, alongside the current gravimetric test method (IP423 or ASTM D5452), and clear & bright visual test method (IP216 or ASTM D2276). N N1

4 Repeatable, reproducible, and in real time. The ACM20 offers the following user benefits: Primary output. Six cumulative particle size channels ranging from >4µm(c) to >30µm(c) and numbers per ml in accordance with ISO Secondary diagnostic output. reporting % volume distribution, indicating presence of free water due to Bi-modal curve. Recognized as a suitable/possible replacement for subjective test methods such as clear & bright and gravimetric Millipore. Quick and easy 2 minute test, with very little waste (typically 125ml per test). Totally portable, easy to use in the field or the laboratory. Connected to the process line via existing Millipore fittings already in use for other industry equipment. Used in other applications such as filter performance, pipeline commissioning and extending service intervals of supply systems. 300 downloadable test memory allowing for trend analysis and upkeep of statistical records to predict and save routine maintenance, resulting in less downtime. Data retrieval of test results from memory via hand set display. User friendly instrument improves familiarity and awareness of fuel systems. Traceable to ISO11171 for SRM2806 through ISO11943 principles. Part Number Description ACM202022US Particle Counter ACM202024US Particle Counter With Lab Kit (DEFSTAN 9191) Replacement Components B84816 Parsmart Downloader Software B LTR Waste Bottle B84745 Throttle Kit B84645 Millipore Adaptore Assembly B84609 Re-chargeable Battery Pack B84830 Power Supply P Replacement Printer Ribbon B X Replacement Paper Roll P849111ACM Instruction Manual B84832 Oil Delivery Unit (Lab Unit) P Transportation Case Case Studies In a recent study carried out at a major international airport, an ACM20 was used to monitor refueling activities. The results proved there were levels of solid contamination throughout the hydrant system that were previously undetected by current methods. As a result the hydrant was flushed and readings were reduced to acceptable levels. In another airport, elements were removed from a filter water separator vessel, which were found to have ruptured due to a reverse flow in the system. Only the ACM20 detected the element failure and then proved that the newly installed elements were working correctly. N2

5 ACM20 With Lab Kit Testing Set-up: The testing unit should be set up in accordance with manufacturers operating instructions Contamination Detection Systems Test Portion: Pour a minimum of 15oz. of the field sample into a clean test portion container Laboratory Kit: The ACM20 with additional laboratory kit is proposed as an alternative method for use within DefStan 9191 the standard for aviation turbine fuel*. Test Preparation: Prior to starting a test, tumble the test portion end over end for 60 seconds to ensure any settled particles are redistributed Flush System: Flush the equipment with the new test sample for 60 seconds prior to starting the test The Oil Delivery Unit (ODU) laboratory kit is a peristaltic pump unit that allows fuel to be pumped through the ACM20 for testing purposes offline. *Note: Energy Institue EI Method (IP PM DK/07) specifically details the test method used for the ACM (lab unit). It has been included in DEF STAN Issue 6 - Annex F - Information on Particulate Contamination as an alternative to the current subjective test methods such as Clear and Bright and Gravimetric Millipore. N Start Testing: Following the flush, start a test by turning the blue valve in the direction indicated N3

6 ACM20 Application Flow Chart N4

7 ACM20-Z2 Adding to, and further enhancing the ACM product family, Parker s Condition Monitoring Centre has introduced an ATEX approved, ACM20Z2, Zone 2 accredited, particle counter. The ACM20Z2 is designed to be used to monitor various fuels from existing sampling points in hazardous locations from refineries, pipelines, distribution terminals, airport fuel supply systems all the way through to the point of uplift into aircraft. With Zone 2 classification, the ACM20Z2 is the worlds only ATEX approved portable particle counter. To count and verify the levels of dispersed contamination in accordance with specification limits. For use on receipt and outbound supply. Also to provide filtration performance, tank cleanliness and product quality checks. Settling times can be reduced by monitoring with the ACM by ensuring that levels of dispersed contamination are below acceptable levels. Monitoring of the fuels into storage, through the fuel farm, hydrant system and uplift wing. Fast real time monitoring of pipelines following pigging and cleaning processes. Used to monitor the filtration performance, system cleanliness and quality of delivered product. N N5

8 ACM20 Z2, with Zone 2 Classification, is the worlds one and only ATEX approved portable particle counter. Assembled in an approved and certified stainless steel enclosure to comply with ATEX Directive 94/9/ EC and EN requirements. Can be used in explosive and hazardous areas, including Offshore and Mining. Certified to CE Ex II 3 G Eex na/nl IIB T * (*as tested). A Class product defined for the Aviation market. ATEX approved Handset and keypad. Suitable for use with mineral oil and petroleum based fluid as per LCM20 particle counter. Primary Output. Six cumulative particle size channels ranging from >4µm(c) to >30µm(c) and numbers per ml in accordance with ISO Secondary Diagnostic Output. Reporting % volume distribution, indicating presence of free water due to Bi-modal curve. Totally portable with rechargeable battery. Designed for on-line operation, connecting to the process line via existing Millipore fittings, already in use for other industry equipment. Traceable to ISO11171 for SRM2806 through ISO11943 principles. IP68 Rated. Part Number Description ACM202032US Particle Counter ACM202034US Particle Counter With Lab Kit (DEFSTAN 9191) Replacement Components B84816 Parsmart Downloader Software B LTR Waste Bottle B84745 Throttle Kit B84645 Millipore Adaptore Assembly B84652 Battery Charger B Meter Process Cable Assembly P Replacement Printer Ribbon B X Replacement Paper Roll P849111ACM Instruction Manual B84832 Oil Delivery Unit P Transportation Case Applications in Hazardous Zones: In many industries, worker awareness needs to be maintained at a high level to ensure the safety of their operation. This is particularly relevant to offshore oil-drilling and gas-drilling crews, given the interactive and hazardous nature of their work. The Zone 2 ACM20 portable particle analyser is a tried and tested technology designed, proven and approved as a fluid contamination monitor that crews are using and trusting in such hazardous and demanding environments. N6

9 icoµntpd icoµntpd is a permanently installed fuel contamination detector. Applications: Oil Refinery Distribution Terminals/Hubs Storage Airport Fuel Farm Dispensers/Refuellers Designed for use in pipelines, refuellers and hydrant dispensers. The IPD provides cost effective, full flow monitoring and can interface with system data acquisition devices enabling continuous, remote monitoring and system shut down during a contamination event. Installed on the downstream side of the monitor/fws vessel, the IPD receives slipstream sampling from an existing Millipore adaptor point. The real-time monitoring of the fuel passing through the sensor is reported per ISO4406:1999 outputs and fed back to the on-vehicle data acquisition unit. In the event of element failure, the alarm levels will be reached and the IPD will activate the deadman and stop fuelling. Designed for on-line operation, connecting to the process line via existing Millipore fittings, already in use for other industry equipment. Eliminates subjective qualitative, measurement associated with laboratory procedures.cost effective market solution ensuring filter performance integrity. Early warning LED indicators for level detection with output relay switching (mounted on control panel for operator visual). Innovative design using laser diode light obscuration technology. Simple communications protocol for user set-up, operation and output information. Full PC/PLC integration technology ma / 0-5 Volts / RS232 / CANBUS outputs. Monitoring particle sizes >4, >6, >14 and >30µm(c). IP66 Rated. The icoµntpd represents the most up to date technology in solid state particle detection. The design dynamics, attention to detail and moulding compactness of the permanently mounted, online particle detector module, combined with on-board, laser based, leading-edge technology, brings to all industries a truly revolutionary, particle detector as a remarkable cost effective market solution to fluid management and contamination control. N Calibration to approved, online methods supported by the relevant International Standard procedures. Reporting in accordance with ISO Codes Non invasive installation of equipment. N7

10 Oil Cleanliness Indicator (icoµntpd OCI): New and under development in the detection of contaminates distribution in various Aviation fuels. Portable monitoring tool providing fluid qualification to ISO 4406:1999 standards. Supplements the icount ACM20 product portfolio. Quick, simple to use monitoring tool for sampling fluids from containers, fuel bunkers and holding tanks. Field solution to Laboratory methods for the detection of solid contamination and free water inference. Auxilary Flow Device: The pressure compensated, flow control device has been developed to give the IcountPD user greater flexibility. The flow control device will enble testing where flow ranges are outside the icoµntpd specifications ( ml/min), or where pipe diameters do not allow the ICountPD to be installed. The flow control device fits onto the downstream (outlet) side of the icoµntpd, connecting through a manifold block, via a self-sealing quick connection test point and is fitted with a differencial pressure valve. This flow control device automaticaly compensates for pressure and viscocity changes, while maintaining its settings even as the work load changes. Simply position the valve to match the viscocity of the oil you are testing. Part Number Description (LED, W/O Limit Relay, W/O Moisture Sensor) (LED, W/O Limit Relay, W/ Moisture Sensor) (LED, W/ Limit Relay, W/O Moisture Sensor) (LED, W/ Limit Relay, W/ Moisture Sensor) (Digital, W/O Limit Relay, W/O Moisture Sensor) (Digital, W/O Limit Relay, W/ Moisture Sensor) (Digital, W/ Limit Relay, W/O Moisture Sensor) (Digital, W/ Limit Relay, W/ Moisture Sensor) Auxilary Flow Device Oil Cleanliness Indicator N8

11 icoµntbs The complete solution - industrial design combined with state of the art technology Contamination Detection Systems icoµntbs - Bottle Sampler Features & Benefits: The icoµntbs - Bottle Sampler from Parker with its innovative industrial design has been developed for customers looking for state of the art technology, attention to detail and the compactness of a permanent laboratory particle analysis model. Combine this with on-board, laser based, leading edge technology to bring to all industries a truly revolutionary Particle Counter. The icoµntbs is a product from the next generation of Parker s fluid particle analysis and monitoring innovations. The IBS features an easy to use interactive touch screen, environmentally controlled pressurized bottle chamber for air bubble suppression via an internal compressor pump, with automated door locking mechanism, sample tube cleaning sleeve minimizing contamination cross over, and an internal printer. The icoµntbs benefits from Parkers knowledge and experience of providing bottle analysis equipment to the market over the last 15 years. This experience comes from selling market leading innovative solutions and by having front line condition monitoring products for all sectors of fluid analysis opportunities. The unit was at every stage developed with the customers voice in mind. Part Number Description Bottle Sampler (USA) 250ml Sample Bottle Sample Bottle Pack (50) Vapour/Waste Bottle Printer Paper Reel (x1) USA Power Supply 1m Waste Tube (Clear) 1m Vapour Hose (Blue) USB Memory Stick icountbs CD Manual Verification Fluid Quick sample bottle analysis with variable test time options from 15 seconds and volume capacities from 10ml. Repeatable and re-producible result performance to ISO4406:1999 and NAS1638 particle count distributions. Contact your Racor distributor for other calibration standards. On-board compressor and shop air capability. Design concept allowing for portability. DC and rechargeable battery pack power options built in. Cost-effective and economical alternative solution to external laboratory services. 6 fixed channel size analysis. Fluid resistant touch type screen panel. Sample tube self cleaning sleeve minimizing contamination cross over. Internal thermal printer. N MINI-LAB KIT N9

12 Average Particle Counts This table gives estimated counts found in a typical aviation fuel distribution system, and is given as guidance, in which APR/EI filtration equipment is installed. MF Into Micro Filter ISO Code High Count High Count Code >4 µ(c) 2, >6 µ(c) >14 µ(c) Into FWS ISO Code High Count High Count Code >4 µ(c) >6 µ(c) >14 µ(c) 5 9 Into Storage ISO Code High Count High Count Code >4 µ(c) >6 µ(c) >14 µ(c) 1 7 FWS STORAGE TRANSPORT Out of Storage ISO Code High Count High Count Code >4 µ(c) >6 µ(c) >14 µ(c) 5 9 Into Transport ISO Code High Count High Count Code >4 µ(c) >6 µ(c) >14 µ(c) 1 7 Into Plane ISO Code High Count High Count Code >4 µ(c) >6 µ(c) >14 µ(c) 1 7 PLANE N10

13 Part Number Index A PRODUCT B I P PAGE# ACM20 N1 ACM202022US N2 ACM202024US N2 ACM202032US N6 ACM202034US N6 ACM20-Z2 PRODUCT B84609 B84645 B84650 B84652 B84702 B84745 B84746 B84816 B84830 B84832 PRODUCT icountpd icountbs PRODUCT P P P P849111ACM N5 PAGE# N2 N6 N6 N2 PAGE# N7 N9 PAGE# N6 N2 N N11

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