Test Report: ICL/CR15/11/087
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1 Interscience Fire Laboratory Building 63 Haslar Marine Technology Park Haslar Road, Gosport Hampshire PO12 2AG United Kingdom Tel. : +44 (0) Fax.: +44 (0) firetesting@intersciencecomms.co.uk Test Report: ICL/CR15/11/087 BS EN :2007 +A1:2009 Fire classification of construction products and building elements Part 1: Classification using data from reaction to fire tests Sponsored By Unience Co Ltd Namchon-ri Oksan-myeon Cheonwon-gun Chungbuk-do Korea Registered Office: West Yard House, Guildford Grove, Greenwich, London SE10 8JT, UK firetesting@intersciencecomms.co.uk; Web: intersciencecomms.co.uk Company Registration VAT No. GB Page 1 of 5
2 Test Report: ICL/CR15/11/087 BS EN :2007 +A1:2009 Fire classification of construction products and building elements Part 1: Classification using data from reaction to fire tests 1 Introduction Sponsored By Unience Co Ltd Namchon-ri Oksan-myeon Cheonwon-gun Chungbuk-do Korea This classification report defines the classification assigned to the product tested in accordance with the procedures called up in EN :2007 +A1:2009 for construction products, excluding floorings and linear pipe thermal insulation products to determine classification B through to E. 2 Description of Test Specimens The description of the specimens given below has been prepared from information provided by the sponsor of the test. All values quoted are nominal, unless tolerances are given. Parameter Trade Name Suppliers reference Description Details Alfrex FR aluminium composite Alfrex Aluminium Composite Panel (Alfrex). Composition: Aluminium skin, 0.5 mm Non-combustible Mineral Filled Core, 3.0 mm Aluminium Skin, 0.5 mm Classification Report : ICL/CR15/11/087 Page 2 of 5
3 Parameter Description of the sample as received. Details An aluminium composite panel consisting of: An off-white core material. Two coated aluminium facings. The exterior face was matt light grey; the interior face was silver grey. The interior face was protected by a light grey film with dark grey and red markings. The following text was visible on the film: Alfrex Non combustible ACP Qualified ISO 9001/14001 Install only in this direction The following code was printed at intervals over the exterior face of the test specimens: E/S - S/2 AM(2) ALFREX FR ALUMINIUM COMPOSITE PANEL KS F 4737 KSA C/N , Y2015 MO9D01H17M31UNIENCE.CO.KR / MADE IN KOREA Test sponsor s product data Generic type of product Aluminum composite panel Nominal thickness (mm) 4 Nominal density (kgs/m 3 ) Note 1 Nominal mass per unit area 7.35 (g/m 2 ) Colour Interior face: Silver grey Exterior face: Grey Core: off white This classification report consists of five pages and may only be used or reproduced in its entirety. 3 Reports and results in support of this classification 3.1 Reports Test method Name of Laboratory Name of sponsor Report ref. no. Interscience Fire Laboratory Unience Co Ltd ICL/H15/5222 ISO Interscience Fire Laboratory Unience Co Ltd ICL/H15/5223 EN Classification Report : ICL/CR15/11/087 Page 3 of 5
4 3.2 Results ICL/H15/5222 ISO Test result: Pass. No ignition of the paper ICL/H15/5223 EN : Summary of results: Run No. Data Mean Run Number FIGRA 0.2MJ (W/s) FIGRA 0.4MJ (W/s) SMOGRA (m²/s²) THR 600s (MJ) TSP 600s (m²) Flaming droplets/particles No No No Flaming droplets/particles > 10 s No No No LFS reaches edge of specimen No No No 4 Classification The product, Alfrex FR aluminium composite 4mm thick, in relation to its reaction to fire behaviour, is classified as B-S1, d0. Prepared by Approved by C. B. Chong S. Kumar Fire Scientist Technical Manager Date: 20 th November Classification Report : ICL/CR15/11/087 Page 4 of 5
5 CLASSES OF REACTION-TO-FIRE PERFORMANCE FOR CONSTRUCTION PRODUCTS EXCLUDING FLOORINGS, LINEAR PIPE THERMAL INSULATION PRODUCTS, AND ELECTRIC CABLES Class Test method (s) Classification criteria Additional classification A1 A2 EN ISO 1182 a and EN ISO 1716 EN ISO 1182 a or EN ISO 1716 and EN T 30 C; and m 50 %; and t f = 0 (i.e. no sustained flaming) PCS 2,0 MJ/kg a and PCS 2,0 MJ/kg b and PCS 1,4 MJ/m 2 c and PCS 2,0 MJ/kg d T 50 C; and m 50 %; and t f 20 s PCS 3,0 MJ/kg a and PCS 4,0 MJ/m 2 b and PCS 4,0 MJ/m 2 c and PCS 3,0 MJ/kg d FIGRA 120 W/s and LFS < edge of specimen and THR600s 7,5 MJ B EN FIGRA 120 W/s and LFS < edge of specimen and EN ISO i Exposure = 30 s THR600s 7,5 MJ Fs d 150 mm within 60 s C EN FIGRA 250 W/s and LFS < edge of specimen and EN ISO i: Exposure = 30 s THR600s 15 MJ Fs 150 mm within 60 s Smoke production f and Flaming droplets/particles g Smoke production f and Flaming droplets/particles g Smoke production f and Flaming droplets/particles g D EN FIGRA 750 W/s Smoke production f and EN ISO i: Exposure = 30 s E EN ISO i: Exposure = 30 s F Fs 150 mm within 60 s Fs 150 mm within 60 s No performance determined Flaming droplets/particles g Flaming droplets/particles h a For homogeneous products and substantial components of non-homogeneous products. b For any external non-substantial component of non-homogeneous products. c Alternatively, any external non-substantial component having a PCS 2,0 MJ/m2, provided that the product satisfies the following criteria of EN 13823: FIGRA 20 W/s, and LFS < edge of specimen, and THR600s 4,0 MJ, and s1, and d0. d For any internal non-substantial component of non-homogeneous products. e For the product as a whole. f In the last phase of the development of the test procedure, modifications of the smoke measurement system have been introduced, the effect of which needs further investigation. This may result in a modification of the limit values and/or parameters for the evaluation of the smoke production. s1 = SMOGRA 30m 2 /s2 and TSP600s 50m 2 ; s2 = SMOGRA 180m 2 /s 2 and TSP600s 200m2; s3 = not s1 or s2 g d0 = No flaming droplets/ particles in EN within 600 s; d1 = no flaming droplets/ particles persisting longer than 10 s in EN within 600 s; d2 = not d0 or d1. Ignition of the paper in EN ISO results in a d2 classification. h Pass = no ignition of the paper (no classification); Fail = ignition of the paper (d2 classification). I Under conditions of surface flame attack and, if appropriate to the end use application of the product, edge flame attack. Classification Report : ICL/CR15/11/087 Page 5 of 5
6 Interscience Fire Laboratory Building 63 Haslar Marine Technology Park Haslar Road, Gosport Hampshire PO12 2AG United Kingdom Tel. : +44 (0) Fax.: +44 (0) firetesting@intersciencecomms.co.uk Test Report: ICL/H15/5222 ISO : 2010 Reaction to fire tests- Ignitability of products subjected to Direct impingement of flame- Part 2- Single- flame source test Sponsored By Unience Co Ltd Namchon-ri Oksan-myeon Cheonwon-gun Chungbuk-do Korea Registered Office: West Yard House, Guildford Grove, Greenwich, London SE10 8JT, UK Page 1 of 4 firetesting@intersciencecomms.co.uk; Web: intersciencecomms.co.uk Company Registration VAT No. GB
7 1 Purpose of Test Test Report: ICL/H15/5222 ISO : 2010 Reaction to fire tests- Ignitability of products subjected to Direct impingement of flame- Part 2- Single- flame source test Sponsored By Unience Co Ltd Namchon-ri Oksan-myeon Cheonwon-gun Chungbuk-do Korea To assess the performance of specimens of a composite when tested in accordance with the procedure specified in ISO : 2010 Reaction to fire tests- Ignitability of products subjected to Direct impingement of flame- Part 2- Single- flame source test 15 second edge application. 2 Description of Test Specimens The description of the specimens given below has been prepared from information provided by the sponsor of the test. All values quoted are nominal, unless tolerances are given. The sponsor of the test did not supply further details relating to the composition of the material tested. Parameter Trade Name Suppliers reference Description Details Alfres FR aluminium composite Alfrex Aluminium Composite Panel (Alfrex). Composition: Aluminium skin, 0.5 mm Non-combustible Mineral Filled Core, 3.0 mm Aluminium Skin, 0.5 mm ICL Report No: ICL/H15/5222 Page 2 of 4
8 Parameter Details Description of the sample as An aluminium composite panel consisting of: received. An off-white core material. Two coated aluminium facings. The exterior face was matt light grey; the interior face was silver grey. The interior face was protected by a light grey film with dark grey and red markings. The following text was visible on the film: Alfrex Non combustible ACP Qualified ISO 9001/14001 Install only in this direction The following code was printed at intervals over the exterior face of the test specimens: E/S - S/2 AM(2) ALFREX FR ALUMINIUM COMPOSITE PANEL KS F 4737 KSA C/N , Y2015 MO9D01H17M31UNIENCE.CO.KR / MADE IN KOREA Test sponsor s product data Generic type of product Aluminum composite panel Nominal thickness (mm) 4 Nominal density (kgs/m 3 ) Note 1 Nominal mass per unit area 7.35 (g/m 2 ) Colour Interior face: Silver grey Exterior face: Grey Core: off white 3 Conditioning of Specimens The specimens were received on 7 th September The specimens were conditioned for a minimum period of 48 hours prior to testing at 23 ± 2 C and 50 ± 5% RH, and until constant mass was achieved. 4 Date of Test The test was performed on 3 rd November ICL Report No: ICL/H15/5222 Page 3 of 4
9 5 Test Procedure The test was performed in accordance with the procedures specified in ISO Reaction to fire tests- Ignitability of products subjected to Direct impingement of flame- Part 2- Single- flame source test and this report should be read in conjunction with this standard. Ignition source was applied for 30 seconds. 6 Test Results The test results relate only to the behavior of the specimens of the product under the particular conditions of test; they are not intended to the sole criterion for assessing the hazard of the product in use. The test results relate only to the specimens of the product in the form in which they were tested. Small differences in the composition or thickness of the product may significantly affect the performance during the test and will therefore invalidate the test results. The results of tests are as follows Face application Specimen No Ignition (yes/no) Ignition ceases (sec) Flame reached 150mm(yes/no) Time to reach 150mm (sec) Flame spread (mm) Ignition of filter Paper (yes/no) 1 No N/A No N/A 0 No 2 No N/A No N/A 0 No 3 No N/A No N/A 0 No Specimen No Ignition (yes/no) Edge Application Ignition Flame reached ceases 150mm(yes/no) (sec) Time to reach 150mm (sec) Flame spread (mm) Ignition of filter Paper (yes/no) 1 No N/A No N/A 0 No 2 No N/A No N/A 0 No 3 No N/A No N/A 0 No Note: After each test the specimen was visually examined to determine the flame spread value. The criterion used was to see if there is visible charring on the surface.. Prepared by Approved by C. B. Chong S. Kumar Fire Scientist Technical Manager Date of Issue: 20 th November ICL Report No: ICL/H15/5222 Page 4 of 4
10 Interscience Fire Laboratory Building 63 Haslar Marine Technology Park Haslar Road, Gosport Hampshire PO12 2AG United Kingdom Tel. : +44 (0) Fax.: +44 (0) firetesting@intersciencecomms.co.uk Test Report: ICL/H15/5223 EN Single Burning Item (SBI) test on Alfrex FR aluminium composite pane Sponsored By Unience Co Ltd Namchon-ri Oksan-myeon Cheonwon-gun Chungbuk-do Korea Registered Office: West Yard House, Guildford Grove, Greenwich, London SE10 8JT, UK Page 1 of 14 firetesting@intersciencecomms.co.uk; Web: intersciencecomms.co.uk Company Registration VAT No. GB
11 Test Report: ICL/H15/5223 EN Single Burning Item (SBI) test on Alfrex FR aluminium composite pane Sponsored By Unience Co Ltd Namchon-ri Oksan-myeon Cheonwon-gun Chungbuk-do Korea 1 Objective To assess the performance of the sample described in Section 2 of this report when subjected to the tests specified in EN 13823: A1: Description of Test Specimens The description of the specimens given below has been prepared from information provided by the sponsor of the test. All values quoted are nominal, unless tolerances are given. The sponsor of the test did not supply further details relating to the composition of the material tested. Parameter Trade Nome Suppliers reference Description details Alfres FR aluminium composite Alfrex Aluminium Composite Panel (Alfrex). Composition: Aluminium skin, 0.5 mm Non-combustible Mineral Filled Core, 3.0 mm Aluminium Skin, 0.5 mm ICL Report No: ICL/H15/5223 Page 2 of 14
12 Description of the sample as received. An aluminium composite panel consisting of: An off-white core material. Two coated aluminium facings. The exterior face was matt light grey; the interior face was silver grey. The interior face was protected by a light grey film with dark grey and red markings. The following text was visible on the film: Alfrex Non combustible ACP Qualified ISO 9001/14001 Install only in this direction The following code was printed at intervals over the exterior face of the test specimens: E/S - S/2 AM(2) ALFREX FR ALUMINIUM COMPOSITE PANEL KS F 4737 KSA C/N , Y2015 MO9D01H17M31 UNIENCE.CO.KR / MADE IN KOREA Test sponsor s product data Generic type of product Aluminum composite panel Nominal thickness (mm) 4 Nominal density (kgs/m 3 ) Note 1 Nominal mass per unit area (g/m 2 ) 7.35 Colour Interior face: Silver grey Exterior face: Grey Core: off white Substrate and ventilation conditions Generic type of product Calcium silicate Thickness (mm) 12.5 Density (kgs/m 3 ) 870 European reaction to fire A2-s1,do classification Type of air gap None Position of the air gap Not applicable Measured Sample data Mean sample density (kgs/m 3 ) Mean sample thickness (mm) 4.05 Mean sample mass (kgs/m 2 ) 7.18 ICL Report No: ICL/H15/5223 Page 3 of 14
13 Test information Face to be tested Orientation aspect Sample identification Interior face Installation direction is indicated on the panel E/S - S/2 AM(2) ALFREX FR ALUMINIUM COMPOSITE PANEL KS F 4737 KSA C/N , Y2015 MO9D01H17M31 UNIENCE.CO.KR / MADE IN KOREA Sample receipt date 7 th September 2015 Date of the test 2 nd November 2015 Note1: This information was not supplied by the sponsor of the test, 2.1 Description of substrate 12.5 mm-thick, 870 kg/m³ calcium silicate, classified A2-s1, d0 to EN Jointing details The specimen was tested with the following joints: A vertical joint on the short wing. The centre line of the joint was positioned a distance of 447 mm from the finished corner, measured when the wings were mounted ready for testing. Adjacent panels were butt-jointed. The vertical joint on the short wing and the corner joint were open / unprotected, i.e. they were not covered by a sealant or joint cover 2.3 Mounting The wings of the test specimen were loose laid against12.5 mm-thick, 870 kg/m³ calcium silicate board. 3 Conditioning of Specimens The specimens were conditioned as required by the test standard. 4 Date of Test The test was performed on 2 nd November ICL Report No: ICL/H15/5223 Page 4 of 14
14 5 Test Results Tabulated data Table 1 Data Run No Mean FIGRA0.2MJ (W/s) FIGRA0.2MJ (W/s) FIGRA0.4MJ (W/s) THR600s (MJ) TSP600s (m²) Flaming droplets/particles No No No Flaming droplets/particles No No No LFS reaches edge of specimen No No No Table 2 Event Occurrence of Event (Yes/No) Run No Occurrence of a surface flash No No No Smoke from the specimen not entering the hood during test Falling of parts of the specimen No No No Development of a gap in the corner (mutual fixing of No No No backing board fails) Occurrence of one or more conditions which justify an No No No early termination of the test 1560 Yes(1) Yes(1) Yes(1) Test duration (s) Any other event See observations It should be noted that: Specimens with an average rate of smoke production value, RSPav, of not more than 0.1m²/s during the total test period or a total smoke production value of not more than 6m² over the total test period have a SMOGRA value of zero. The fire growth rate indices are calculated only for that part of the exposure period in which the threshold levels for RHRav(t) and THR have been exceeded. If one or both threshold values are not exceeded during the exposure period, FIGRA is equal to zero. The threshold value used for RHRav(t) is 3kW. Two different THR threshold values are used, resulting in FIGRA 0.2MJ and FIGRA 0.4MJ. Values of THR600s and TSP600s refer to a time of 600s after the flame has been applied to the specimen. This is 300s after the start of the test, and therefore represents a time of 900s in the graphs presented below. The results of a test are not valid for classification purposes when an early termination of the test has occurred. ICL Report No: ICL/H15/5223 Page 5 of 14
15 Observations. Run Comments s: Smoke started to issue from the vertical joint in the short wing s : Smoke started to issue from the vertical joint in the short wing Smoke production ceased s : Smoke started to issue from the vertical joint in the short wing Smoke production ceased. 1-3 The test specimen burnt over the corner joint approximately 30 second after burner was extinguished. Prepared by Approved by C. B. Chong S. Kumar Fire Scientist Technical Manager Date of Issue: 20 th November ICL Report No: ICL/H15/5223 Page 6 of 14
16 Appendix 1 Test Run 1: ICL Report No: ICL/H15/5223 Page 7 of 14
17 ICL Report No: ICL/H15/5223 Page 8 of 14
18 Test Run 2: ICL Report No: ICL/H15/5223 Page 9 of 14
19 ICL Report No: ICL/H15/5223 Page 10 of 14
20 Test Run 3: ICL Report No: ICL/H15/5223 Page 11 of 14
21 ICL Report No: ICL/H15/5223 Page 12 of 14
22 Appendix 2 ICL Report No: ICL/H15/5223 Page 13 of 14
23 ICL Report No: ICL/H15/5223 Page 14 of 14
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