PROTECTED LED LUMINAIRES. for industrial applications
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1 PROTECTED LED LUMINAIRES for industrial applications
2 2 Protected LED Luminaires OEM Systems Group
3 CONTENT INTRO 4 PROTECTED LED LUMINAIRES 10 BASE High Efficiency 12 BASE Standard 14 DUNA PRO High Efficiency 8000 lm 16 DUNA PRO High Efficiency 18 DUNA PRO Standard 20 DUNA Standard 22 ZALEDA 24 MEGA LED 26 ROLLED 28 EXPLOSIONPROOF LED LUMINAIRES 30 ACQUEX LED 32 TECHNICAL INFO 34 INDEX 44 CONTENT OEM Systems Group Protected LED Luminaires 3
4 PROFILE OEM SYSTEMS GROUP ABOUT US All components for excellent lighting OEM Systems Group is the umbrella brand for BAG electronics and ZALUX. The areas of expertise and products from all companies combined in the OEM Systems Group supplement each other ideally. BAG electronics represents state-of-the-art electronic solutions specially focusing on pioneering LED components. ECGs, modules, drivers and intelligent software applications: BAG solutions create a strong basis for future-safe OEM products. ZALUX specialises in the development and construction of luminaires functioning with complete reliability and long lifespans in extreme conditions such as heat, humidity and low temperatures. ZALUX is the European market leader for luminaires with higher protection ratings. More efficient, more intelligent, more individual Our technologically sophisticated solutions and products unlock sustainable added value for your luminaire production. We think ahead, and we maintain close system partnerships for professional lighting, complemented optimally by diverse services. The result: high-performance solutions and services from one single source. Global network, cost-efficient solutions Through our global network, we are present world-wide. Flexible support, quick and reliable logistics as well as an excellent price-performance-ratio are a given. With our global resources and great technological expertise, we are your partner for comprehensive development projects ZALUX is founded in Spain. Core products: industrial battens. Development and market release of the first weatherproof luminaire series. Development and market release of the first weatherproof batten series. Development and market release of the first T5 weatherproof luminaire range The Swiss Bronze products factory AG (BAG) is founded in Turgi/ Switzerland. BAG Turgi launches the first hot restrike igniters to the market. The first electronic ballasts are presented. The introduction of Multi- Lamp-Technology. 4 Protected LED Luminaires OEM Systems Group
5 YOUR BENEFITS One-Stop-Shop Cost efficient system solutions Global network Innovative thinking ahead The complete range of components for excellent light from a single source: ranging from high quality standard products to customer specific solutions and from individual LED components to complete luminaire solutions. We deliver fast, flexible and tailor-made products and services at a very good priceperformance-ratio. We have a global presence with all the necessary pre- & after-sales services. Use our detailed, technical know-how to cope with current and future challenges of the lighting market Development and market release of the first explosionproof luminaire range. Market release of the first weatherproof luminaires especially for LED. Market release of the first explosionproof LED luminaires Market launch of ZIRIUS hot restrike igniters ZITARES intelligent revolutionises LED control Human Centric Lighting complete solution from a single source BAG and ZALUX become members of the OEM Systems Group. OEM Systems Group Protected LED Luminaires 5
6 FOR EACH REQUEST, THE RIGHT SYSTEM SOLUTION LIGHT FOR INDUSTRY AND TECHNOLOGY In the industrial sector, light must provide work safety, enhance productivity levels and ensure problem-free processes. At the same time though luminaires are subjected to very high loads, and temperature fluctuations, vibration and continuous operation demand robust and highly durable components. The light has a major influence on productivity and frictionfree processes. Be sure of making the right choice with BAG solutions for lighting electronics. LIGHT FOR MODERN OFFICE AND WORK ENVIRONMENTS Transparency, communication and flexibility: modern working environments have caused a new way of thinking in terms of architecture and building technology, and this includes custom designed lighting solutions. Good light planning creates positive room atmospheres that improve the wellbeing and thus also the performance capability of employees. LED solutions provide the flexible and highly durable basis for this, but the factor of sustainability is just as importantenergy efficiency and low levels of maintenance go hand-in-hand. Efficient electronics for modern office light come from BAG. LIGHT FOR SHOPS AND RETAIL Transforming shopping into experiences: retail landscapes equipped with intelligent lighting concepts and planned in detail communicate with customers on an emotional level and also have a sales- promoting effect. Adaptable, durable and energy- efficient LED solutions display goods and products in perfect light, transforming shopping into an experience for all the senses. Custom-designed concepts are required to illuminate large retail spaces both reliably and appealingly. Modern electronics from BAG pass on the complete range of flexibility to luminaire producers and lighting designers. 6 Protected LED Luminaires OEM Systems Group
7 WEATHERPROOF LUMINAIRES ATEX LUMINAIRES As an expert in weatherproof luminaires, ZALUX offers a product range ideal for dusty and wet industrial installations, even with extreme conditions, such as cold temperatures and mechanical and chemical influences for indoor and canopied outdoor facilities. Explosion protection is a delicate and complex issue. Human lives may depend on it. ZALUX offers reliable explosion protected lighting designed to be used in hazardous areas as standard illumination or as emergency illumination in indoor and canopied outdoor facilities. OEM Systems Group Protected LED Luminaires 7
8 8 Protected LED Luminaires OEM Systems Group
9 QUALITY WITHOUT COMPROMISE THE SATISFACTION OF OUR CUSTOMERS IS OUR FOCUS The satisfaction of our customers is our focus. Mature and optimised quality management based on ISO certification guarantees the quality and reliability to be expected of our products. For us, the quality control of each product is as natural as the careful selection of suppliers and continuous monitoring of all quality-relevant processes. Each product is fundamentally inspected prior to dispatch. Optical, electrical, with or without housing, end control: function tests begin during running production processes and are implemented according to predetermined sequences. Means of testing are developed in Germany according to the current state of technology and thus ensure a homogeneous level of quality across all locations, on a global scale. EFFICIENCY AND PRECISION EXPECT MORE FROM US The objective recognition of the comprehensive quality management system is reflected in the numerous international quality marks with which our products are labelled. This is further emphasised by the accreditation of our development laboratory in accordance with the Test Data Acceptance Program (TDAP) of the Association of German Electricians (VDE). Quality and precision are prerequisites for reliable lighting solutions- expect more from us. More service, individual solutions, and comprehensive technical support. 5-YEARS WARRANTY With OEM Systems Group products you always take the decision for innovative technology, constantly high manufacturing standards and above-average operational durations. Our brand represents quality that you can permanently rely on, combined with maximum standards of quality and efficient processes. This level of reliability benefits you in the form of high economic efficiency and a high level of operational safety. In order to best meet your expectations with regard to quality and perfection, we offer you above-average warranty times - simple and safe: The 5 years warranty duration is offered on all OEM Systems Group LED luminaires with a nominal service life of operating hours, upon the condition that the acceptable limits for temperatures according to the relevant technical or product-specific standards indicated are not exceeded. Warranty conditions: OEM Systems Group Protected LED Luminaires 9
10 LED LUMINAIRES 10 Protected LED Luminaires OEM Systems Group
11 PROTECTED LED LUMINAIRES LED LUMINAIRES OEM Systems Group Protected LED Luminaires 11
12 BASE High Efficiency 70,000 h product life Lumen package up to 6,000 lm Luminaire efficiency up to 135 lm/w IP 66 Frequency 0 50/60Hz 850 C IK 08 Rated voltage V +35 C -25 C General characteristics The BASE series is an energy-efficient LED luminaire with increased impact resistance for multiple industrial lighting applications with low mounting heights where damp and dust protection is needed. LED module luminaire manufactured with high quality materials for a long life product. Extruded polycarbonate profile, with UV filter, the upper part is in grey (RAL 7035), and the bottom part is in opal PC to ensure an optimal light distribution. Applications recommendation Warehouses Corridors Parkings Aisles Utility rooms Mounting accessories Mounting possibilities Stainless steel fixing brackets and suspension triangles included. Product Options REGISTER BASE Dimmable driver Endcaps and diffuser profile in different colors Theft protection as an accessory Through wiring Emergency battery 1 h or 3 h 12 Protected LED Luminaires OEM Systems Group This luminaire fulfills the conditions of the 5-years warranty.
13 Operating data Dimensions Designation Special features Luminous Flux Efficiency Connection load Color Temperature X Y Z lm lm/w W K mm mm mm BASE NS HE 0.6 ET B-PC TWS BASE NS HE 1.2 ET B-PC TWS BASE NS HE 1.2 ET B-PC TWS 3x1.5 Through wiring BASE NS HE 1.2 ET B-PC TWS EB1 Emergency Battery BASE NS HE 1.2 ET B-PC TWS EB3 Emergency Battery BASE NS HE 1.5 ET B-PC TWS BASE NS HE 1.5 ET B-PC TWS 3x1.5 Through wiring BASE NS HE 1.5 ET B-PC TWS EB1 Emergency Battery BASE NS HE 1.5 ET B-PC TWS EB3 Emergency Battery Y X Z Logistical data Designation Order Number L x W x H mm Pcs./Box Box Groupage Pcs./Euro palett Double pallet Pcs./Euro palett BASE NS HE 0.6 ET B-PC TWS x 85 x BASE NS HE 1.2 ET B-PC TWS x 85 x BASE NS HE 1.2 ET B-PC TWS 3x x 85 x BASE NS HE 1.2 ET B-PC TWS EB x 85 x BASE NS HE 1.2 ET B-PC TWS EB x 85 x BASE NS HE 1.5 ET B-PC TWS x 85 x BASE NS HE 1.5 ET B-PC TWS 3x x 85 x BASE NS HE 1.5 ET B-PC TWS EB x 85 x BASE NS HE 1.5 ET B-PC TWS EB x 85 x Hint: For logistic estimations please contact our sales backoffice team Accessories Light characteristic Option Theft protection Suspension wire 2 m hook and fastener End cap connector Stucchi (3p) REGISTER BASE Approvals and markings Exemplary LDT (BASE NS HE 1.5 ET B-PC TWS) D All information is subject to modification and errors without notice. OEM Systems Group Protected LED Luminaires 13
14 BASE Standard 50,000 h product life Lumen package up to 5,600 lm Luminaire efficiency up to 110 lm/w IP 66 Frequency 0 50/60Hz 850 C IK 08 Rated voltage V +35 C -25 C General characteristics The BASE series is an energy-efficient LED luminaire with increased impact resistance for multiple industrial lighting applications with low mounting heights where damp and dust protection is needed. LED module luminaire manufactured with high quality materials for a long life product. Extruded polycarbonate profile, with UV filter, the upper part is in grey (RAL 7035), and the bottom part is in opal PC to ensure an optimal light distribution. Applications recommendation Warehouses Corridors Parkings Aisles Utility rooms Mounting accessories Mounting possibilities Stainless steel fixing brackets and suspension triangles included. Product Options REGISTER BASE Dimmable driver Endcaps and diffuser profile in different colors Theft protection as an accessory Through wiring 14 Protected LED Luminaires OEM Systems Group This luminaire fulfills the conditions of the 5-years warranty.
15 Operating data Dimensions Designation Special features Luminous Flux Efficiency Connection load Color Temperature X Y Z lm lm/w W K mm mm mm BASE NS ST 0.6 ET B-PC TWS BASE NS ST 1.2 ET B-PC TWS BASE NS ST 1.2 ET B-PC TWS 3x1.5 Through wiring BASE NS ST 1.5 ET B-PC TWS BASE NS ST 1.5 ET B-PC TWS 3x1.5 Through wiring Y X Z Logistical data Designation Order Number L x W x H mm Pcs./Box Box Groupage Pcs./Euro palett Double pallet Pcs./Euro palett BASE NS ST 0.6 ET B-PC TWS x 85 x BASE NS ST 1.2 ET B-PC TWS x 85 x BASE NS ST 1.2 ET B-PC TWS 3x x 85 x BASE NS ST 1.5 ET B-PC TWS x 85 x BASE NS ST 1.5 ET B-PC TWS 3x x 85 x Hint: For logistic estimations please contact our sales backoffice team Accessories Light characteristic Option Theft protection Suspension wire 2 m hook and fastener End cap connector Stucchi (3p) REGISTER BASE Exemplary LDT(BASE NS ST 1.5 ET B-PC TWS) Approvals and markings D All information is subject to modification and errors without notice. OEM Systems Group Protected LED Luminaires 15
16 DUNA PRO High Efficiency 8000 lm 70,000 h product life Lumen package up to 8,000 lm Luminaire efficiency up to 154 lm/w IP 66 Frequency 0 50/60Hz 650 C IK 03 Rated voltage V V +35 C -25 C General characteristics LED module luminaire manufactured with high quality materials for a long life product. The DUNA PRO delivers you a bright, while overall light with less wattage and less maintenance. Ideal for applications that require additional chemical resistance for aggressive enviroment. With modern aesthetics, designed for easy installation. Housing in compressed glass fiber reinforced polyester in grey (RAL 7035) integrating two gear tray holders to allow suspension to carry out its connection to the mains. Polyurethane gasket to guarantee an IP66 rating. Frosted PMMA diffuser with UV protection, manufactured in injection. Applications recommendation Chemical industry Food and agricultural industry Industrial sewage Desalination plant Paper industry Petrochemical industry Shipbuilding Freezing chambers Cold stores Mounting possibilities Mounting accessories Stainless steel fixing brackets and suspension triangles included. Product Options DUNA REGISTER PRO Dimmable driver Other voltages available PC diffuser Through wiring 16 Protected LED Luminaires OEM Systems Group This luminaire fulfills the conditions of the 5-years warranty.
17 Operating data Dimensions Designation Special Luminous Efficiency Connection Color X Y Z features Flux load Temperature lm lm/w W K mm mm mm DUNA PRO NS HE 1.5 ET TB D-PMMA TWS 8000 Narrow light distribution DUNA PRO NS HE 1.5 ET D-PMMA TWS Y X Xm Z Logistical data Designation Order Number L x W x H mm Pcs./Box Box Groupage Pcs./Euro palett Double pallet Pcs./Euro palett DUNA PRO NS HE 1.5 ET TB D-PMMA TWS x 104 x DUNA PRO NS HE 1.5 ET D-PMMA TWS x 104 x Hint: For logistic estimations please contact our sales backoffice team Accessories Light characteristic Suspension wire 2 m hook and fastener DUNA REGISTER PRO Approvals and markings Exemplary LDT (DUNA PRO NS HE 1.5 ET TB D-PMMA TWS 8000) D All information is subject to modification and errors without notice. OEM Systems Group Protected LED Luminaires 17
18 DUNA PRO High Efficiency IP 66 IK 03 70,000 h product life Lumen package up to 6,100 lm Luminaire efficiency up to 135 lm/w Frequency 0 50/60Hz Rated voltage V V 650 C SELV +35 C -25 C General characteristics LED module luminaire manufactured with high quality materials for a long life product. The DUNA PRO delivers you a bright, while overall light with less wattage and less maintenance. Ideal for applications that require additional chemical resistance for aggressive enviroment. With modern aesthetics, designed for easy installation. Housing in compressed glass fiber reinforced polyester in grey (RAL 7035) integrating two gear tray holders to allow suspension to carry out its connection to the mains. Polyurethane gasket to guarantee an IP66 rating. Frosted PMMA diffuser with UV protection, manufactured in injection. Applications recommendation Chemical industry Food and agricultural industry Industrial sewage Desalination plant Paper industry Petrochemical industry Shipbuilding Freezing chambers Cold stores Mounting possibilities Mounting accessories Stainless steel fixing brackets and suspension triangles included. Product Options DUNA REGISTER PRO Dimmable driver Emergency battery Other voltages available PC diffuser Presence sensor Through wiring 18 Protected LED Luminaires OEM Systems Group This luminaire fulfills the conditions of the 5-years warranty.
19 Operating data Dimensions Designation Special Luminous Efficiency Connection Color X Y Z features Flux load Temperature lm lm/w W K mm mm mm DUNA PRO S HE 1.2 ET D-PMMA DUNA PRO S HE 1.2 ETDD D-PMMA Dimmable DALI DUNA PRO S HE 1.2 ET D-PMMA 3X2.5 Through wiring DUNA PRO S HE 1.2 ET D-PMMA EB1 Emergency Battery DUNA PRO S HE 1.2 ET D-PMMA EB3 Emergency Battery DUNA PRO S HE 1.2 ET TB D-PMMA Narrow light distribution DUNA PRO S HE 1.5 ET D-PMMA DUNA PRO S HE 1.5 ETDD D-PMMA Dimmable DALI DUNA PRO S HE 1.5 ET D-PMMA 3X2.5 Through wiring DUNA PRO S HE 1.5 ET D-PMMA EB1 Emergency Battery DUNA PRO S HE 1.5 ET D-PMMA EB3 Emergency Battery DUNA PRO S HE 1.5 ET TB D-PMMA Narrow light distribution Y X Xm Z Logistical data Designation Order Number L x W x H mm Pcs./Box Box Groupage Pcs./Euro palett Double pallet Pcs./Euro palett DUNA PRO S HE 1.2 ET D-PMMA x 104 x DUNA PRO S HE 1.2 ETDD D-PMMA x 104 x DUNA PRO S HE 1.2 ET D-PMMA 3X x 104 x DUNA PRO S HE 1.2 ET D-PMMA EB x 104 x DUNA PRO S HE 1.2 ET D-PMMA EB x 104 x DUNA PRO S HE 1.2 ET TB D-PMMA x 104 x DUNA PRO S HE 1.5 ET D-PMMA x 104 x DUNA PRO S HE 1.5 ETDD D-PMMA x 104 x DUNA PRO S HE 1.5 ET D-PMMA 3X x 104 x DUNA PRO S HE 1.5 ET D-PMMA EB x 104 x DUNA PRO S HE 1.5 ET D-PMMA EB x 104 x DUNA PRO S HE 1.5 ET TB D-PMMA x 104 x Hint: For logistic estimations please contact our sales backoffice team Accessories Light characteristic Suspension wire 2 m hook and fastener DUNA REGISTER PRO Exemplary LDT (DUNA PRO S HE 1.5 ET TB D-PMMA) Approvals and markings D All information is subject to modification and errors without notice. OEM Systems Group Protected LED Luminaires 19
20 DUNA PRO Standard IP 66 IK 03 50,000 h product life Lumen package up to 5,500 lm Luminaire efficiency up to 115 lm/w Frequency 0 50/60Hz Rated voltage V V 650 C SELV +35 C -25 C General characteristics LED module luminaire manufactured with high quality materials for a long life product. The DUNA PRO delivers you a bright, while overall light with less wattage and less maintenance. Ideal for applications that require additional chemical resistance for aggressive enviroment. With modern aesthetics, designed for easy installation. Housing in compressed glass fiber reinforced polyester in grey (RAL 7035) integrating two gear tray holders to allow suspension to carry out its connection to the mains. Polyurethane gasket to guarantee an IP66 rating. Frosted PMMA diffuser with UV protection, manufactured in injection. Applications recommendation Chemical industry Food and agricultural industry Industrial sewage Desalination plant Paper industry Petrochemical industry Shipbuilding Freezing chambers Cold stores Mounting possibilities Mounting accessories Stainless steel fixing brackets and suspension triangles included. Product Options DUNA REGISTER PRO Dimmable driver Emergency battery Other voltages available PC diffuser Presence sensor Through wiring 20 Protected LED Luminaires OEM Systems Group This luminaire fulfills the conditions of the 5-years warranty.
21 Operating data Dimensions Designation Special Luminous Efficiency Connection Color X Y Z features Flux load Temperature lm lm/w W K mm mm mm DUNA PRO S ST 1.2 ET PMMA DUNA PRO S ST 1.5 ET PMMA Y X Xm Z Logistical data Designation Order Number L x W x H mm Pcs./Box Box Groupage Pcs./Euro palett Double pallet Pcs./Euro palett DUNA PRO S ST 1.2 ET PMMA x 104 x DUNA PRO S ST 1.5 ET PMMA x 104 x Hint: For logistic estimations please contact our sales backoffice team Accessories Light characteristic Suspension wire 2 m hook and fastener DUNA REGISTER PRO Exemplary LDT (DUNA PRO S ST 1.5 ET D-PMMA) Approvals and markings D All information is subject to modification and errors without notice. OEM Systems Group Protected LED Luminaires 21
22 DUNA Standard 50,000 h product life Lumen package up to 5,600 lm Luminaire efficiency up to 110 lm/w IP C IK C -25 C General characteristics LED module luminaire manufactured with high quality materials for a long life product. Dust and damp-proof LED luminaire with modern aesthetics and ease of installation. An outstanding all-round solution for general applications such as car parks where an increased impact resistance and high degree of protection is needed. Housing is injected polycarbonate, with UV filter, in grey (RAL 7035) integrating two gear tray holders to allow suspension to carry out its connection to the mains. Polyurethane gasket to obtain IP66 rating. Textured polycarbonate (PC) diffuser with UV protection, manufactured in injection. Applications recommendation Cellars Sheds Plant rooms Warehouses Open and closed parking areas Workstations Corridors Mounting possibilities Mounting accessories Stainless steel fixing brackets and suspension triangles included. Product Options REGISTER DUNA Dimmable driver PMMA diffuser Through wiring 22 Protected LED Luminaires OEM Systems Group This luminaire fulfills the conditions of the 5-years warranty.
23 Operating data Dimensions Designation Special Luminous Efficiency Connection Color X Y Z features Flux load Temperature lm lm/w W K mm mm mm DUNA NS ST 1.2 ET D-PC TWS DUNA NS ST 1.2 ET D-PC TWS 3x1.5 Through wiring DUNA NS ST 1.5 ET D-PC TWS DUNA NS ST 1.5 ET D-PC TWS 3x1.5 Through wiring Y X Xm Z Logistical data Designation Order Number L x W x H mm Pcs./Box Box Groupage Pcs./Euro palett Double pallet Pcs./Euro palett DUNA NS ST 1.2 ET D-PC TWS x 104 x DUNA NS ST 1.2 ET D-PC TWS 3x x 104 x DUNA NS ST 1.5 ET D-PC TWS x 104 x DUNA NS ST 1.5 ET D-PC TWS 3x x 104 x Hint: For logistic estimations please contact our sales backoffice team Accessories Light characteristic Suspension wire 2 m hook and fastener REGISTER DUNA Exemplary LDT (DUNA NS ST 1.5 ET D-PC TWS) Approvals and markings D All information is subject to modification and errors without notice. OEM Systems Group Protected LED Luminaires 23
24 ZALEDA 85,000 h product life Lumen package up to 6,100 lm Luminaire efficiency up to 139 lm/w IP 66 Frequency 0 50/60Hz PMMA 650 ºC IK03 Rated voltage V PC 850 ºC IK C -30 C General characteristics New weatherproof LED lighting generation with premium aesthetics and strength to reach a superior performance. ZALEDA is the first indoor luminaire for outdoor use, even roofe are not needed. Specially for use in tough low and high temperature environments. Ready to install: weatherproof fast connector included. Die-cast aluminium alloy EN-47100, in grey colour (RAL 7035) silicone sealed to guarantee an IP66 rating. Opal PMMA (IK03, 650 ºC) or PC (IK08, 850 ºC) diffuser with UV protection for an optimum light distribution. Mounting accessories Applications recommendation Parkings Cold stores Utility rooms Washing facilities Damp room areas Warehouses Industrial facilities Mounting possibilities Stainless steel fixing brackets and suspension triangles included. Product Options REGISTER ZALEDA Dimmable driver Fast connector Wieland Other voltages available PC diffuser Presence sensor Theft protection as an accessory Through wiring 24 Protected LED Luminaires OEM Systems Group This luminaire fulfills the conditions of the 5-years warranty.
25 Operating data Dimensions Designation Special features Luminous Flux Efficiency Connection Color load Temperature X Y Z lm lm/w W K mm mm mm ZALEDA EVOL G ET PC ZALEDA EVOL G ET PC 3X1.5 Through wiring ZALEDA EVOL G ET PMMA ZALEDA EVOL G ET PMMA 3X1.5 Through wiring ZALEDA EVOL G ET PC ZALEDA EVOL G ET PC 3X1.5 Through wiring ZALEDA EVOL G ET PMMA ZALEDA EVOL G ET PMMA 3X1.5 Through wiring Y X Xm Z Logistical data Designation Order Number L x W x H mm Pcs./Box Box Groupage Pcs./Euro palett Double pallet Pcs./Euro palett ZALEDA EVOL G ET PC x 100 x ZALEDA EVOL G ET PC 3X x 100 x ZALEDA EVOL G ET PMMA x 100 x ZALEDA EVOL G ET PMMA 3X x 100 x ZALEDA EVOL G ET PC x 100 x ZALEDA EVOL G ET PC 3X x 100 x ZALEDA EVOL G ET PMMA x 100 x ZALEDA EVOL G ET PMMA 3X x 100 x Hint: For logistic estimations please contact our sales backoffice team Accessories Light characteristic Suspension wire 2 m hook and fastener REGISTER ZALEDA Approvals and markings Exemplary LDT (ZALEDA EVOL G ET PC) D F All information is subject to modification and errors without notice. OEM Systems Group Protected LED Luminaires 25
26 MEGA LED IP 66 IK 08 50,000 h product life Lumen package up to 18,800 lm Luminaire efficiency up to 129 lm/w Frequency 0 50/60Hz Rated voltage V 650 C SELV +40 C -25 C General characteristics LED luminaire manufactured with high quality materials for a long life product. Weatherproof High-Bayequipped with LED module for mid to high ceiling applications as an alternative to traditional HIDs. It helps you to enhance light quality and drive down mainteneance and energy costs. Housing in compressed glass fibre reinforced polyester in grey (RAL 7035). Transparent diffuser in polycarbonate (PC), with UV protection stabilized for maximizing efficiency and minimize distortion. Applications recommendation Warehouses Industrial halls Manufacturing facilities High areas with difficult access Parking lots Mounting possibilities Mounting accessories Stainless steel fixing brackets and suspension triangles included. Product Options MEGA REGISTER LED Dimmable driver PMMA diffuser Emergency battery 26 Protected LED Luminaires OEM Systems Group This luminaire fulfills the conditions of the 5-years warranty.
27 Operating data Dimensions Designation Special Luminous Efficiency Connection Color X Y Z features Flux load Temperature lm lm/w W K mm mm mm MEGA LED-M 4X1,2 ET PC inox pend MEGA LED-M 4X1,2 ET PC inox surf MEGA LED-M 4X1,2 ET PMMA INOX Pend MEGA LED-M 4X1,2 ET PMMA INOX surf MEGA LED-M 4x1.2 ET PMMA TB inox surface MEGA LED-M 4x1.2 ET PC TB inox surface Y X Xm Z Logistical data Designation Order Number L x W x H mm Pcs./Box Box Groupage Pcs./Euro palett Double pallet Pcs./Euro palett MEGA LED-M 4X1,2 ET PC inox pend x 375 x MEGA LED-M 4X1,2 ET PC inox surf x 375 x MEGA LED-M 4X1,2 ET PMMA INOX Pend x 375 x MEGA LED-M 4X1,2 ET PMMA INOX surf x 375 x MEGA LED-M 4x1.2 ET PMMA TB inox surface x 375 x MEGA LED-M 4x1.2 ET PC TB inox surface x 375 x Hint: For logistic estimations please contact our sales backoffice team Accessories Light characteristic Suspension wire 2 m hook and fastener MEGA REGISTER LED Exemplary LDT (MEGA LED-M 4x1.2 ET PC inox surface) Approvals and markings D All information is subject to modification and errors without notice. OEM Systems Group Protected LED Luminaires 27
28 ROLLED 50,000 h product life Lumen package up to 5,500 lm Luminaire efficiency up to 122 lm/w IP 68 Frequency 0 50/60Hz 850 C +35 C -25 C IK 10 Rated voltage V General characteristics LED module luminaire manufactured with high quality materials for a long life product. The unbreakable weatherproof IP68 LED luminaire: the high impact resistant polycarbonate tube (IK10) makes this luminaire ideal for dusty and wet industrial applications with tough conditions. The body is made of a coextruded polycarbonate tube with white and clear sections, the white part of the tube hides the electrical equipment. Opal internal optic in acrylic (PMMA). Applications recommendation Refrigeration rooms Food industry Pools Bridges Mounting accessories Mounting possibilities Stainless steel fast fixing bracket kit for ceiling or suspended mounting included. Product Options REGISTER ROLLED Dimmable driver Through wiring 28 Protected LED Luminaires OEM Systems Group This luminaire fulfills the conditions of the 5-years warranty.
29 Operating data Dimensions Designation Special Luminous Efficiency Connection Color X Y Z features Flux load Temperature lm lm/w W K mm mm mm ROLLED 0.6 LED2000lm ET ROLLED 1.2 LED4000lm ET ROLLED 1.5 LED 5000lm ET ROLLED 1.5 LED5000lm ET 3x1,5 Through wiring ROLLED 0.6 LED2000lm ET 3x1,5 Through wiring ROLLED 1.2 LED4000lm ET 3x1,5 Through wiring X ø 100 Xm Logistical data Designation Order Number L x W x H mm Pcs./Box Box Groupage Pcs./Euro palett Double pallet Pcs./Euro palett ROLLED 0.6 LED2000lm ET x 100 x ROLLED 1.2 LED4000lm ET x 100 x ROLLED 1.5 LED 5000lm ET x 100 x ROLLED 1.5 LED5000lm ET 3x1, x 100 x ROLLED 0.6 LED2000lm ET 3x1, x 100 x ROLLED 1.2 LED4000lm ET 3x1, x 100 x Hint: For logistic estimations please contact our sales backoffice team Accessories Light characteristic Steel wire (2 m) with end stop REGISTER ROLLED Exemplary LDT (ROLLED 1x1.5 LED 5000lm ET) Approvals and markings D All information is subject to modification and errors without notice. OEM Systems Group Protected LED Luminaires 29
30 EXPLOSION REGISTER PROOF istock.com/halbergman 30 Protected LED Luminaires OEM Systems Group
31 EXPLOSION PROOF LED LUMINAIRES EXPLOSION REGISTER ROLLED PROOF OEM Systems Group Protected LED Luminaires 31
32 ACQUEX LED IP 66 IK 08 50,000 h product life Lumen package up to 5,200 lm Luminaire efficiency up to 116 lm/w Zone 2 and 22 Frequency 0 50/60Hz Rated voltage V 850 C SELV +40 C -25 C General characteristics LED Luminaire manufactured with high quality materials that guarantee long product life. Explosion protection is a delicate and complex issue. Human lives may depend on it. Zalux offers you reliable explosione protected lighting equipped with state of the art LED technology. Designed to be used in hazardous areas where an explosive atmosphere persists for a short period as standard illumination or as emergency illumination. Housing in compressed glass fiber reinforced polyester in yellow (RAL 1003) integrating two gear tray holders to allow suspension to carry out its connection to the mains. Polyurethane gasket to obtain IP66 rating. Transparent diffuser in polycarbonate (PC), with UV protection, manufactured in injection with prismatic design for an optimum light distribution. Applications recommendation Oil and gas sites Pharmaceutical Chemical industry Food and agricultural industry Industrial facilities Mounting possibilities Mounting accessories Stainless steel fixing springs included. Polyamide ATEX cable gland M20x1.5 IP68. Product Options ACQUEX REGISTER LED Emergency battery 1 h or 3 h This luminaire fulfills the conditions of the 5-years warranty. 32 Protected LED Luminaires OEM Systems Group
33 Operating data Dimensions Designation Special Luminous Efficiency Connection Color X Y Z features Flux load Temperature lm lm/w W K mm mm mm ACQUEX LED-M 0.6 ET PC Inox ACQUEX LED-M 1.2 ET PC Inox ACQUEX LED-M 1.2 ET EB3 PC inox Emergency Battery ACQUEX LED-M 1.5 ET PC Inox ACQUEX LED-M 1.5 ET EB3 PC inox Emergency Battery Y X Xm Z Logistical data Designation Order Number L x W x H mm Pcs./Box Box Groupage Pcs./Euro palett Double pallet Pcs./Euro palett ACQUEX LED-M 0.6 ET PC Inox x 151 x ACQUEX LED-M 1.2 ET PC Inox x 151 x ACQUEX LED-M 1.2 ET EB3 PC inox x 151 x ACQUEX LED-M 1.5 ET PC Inox x 151 x ACQUEX LED-M 1.5 ET EB3 PC inox x 151 x Hint: For logistic estimations please contact our sales backoffice team Accessories Light characteristic Option Brass nickel plated ATEX cable gland M20x1.5 ACQUEX REGISTER LED II 3 G Ex na IIC T6 Gc II 3 D Ex t IIIC T85 ºC Dc IP66 ATEX Directive 2014/34/EU Approvals and markings Exemplary LDT (ACQUEX LED-M 1x1.5 ET PC Inox) D All information is subject to modification and errors without notice. OEM Systems Group Protected LED Luminaires 33
34 TECHNICAL REGISTER INFO 34 Protected LED Luminaires OEM Systems Group
35 TECHNICAL INFO TECHNICAL REGISTER INFO OEM Systems Group Protected LED Luminaires 35
36 RESISTANCE TO CHEMICAL AGENTS Chemical Agents Polyester Polycarbonate Aluminium PMMA Stainless steel Acetic acid 10% Acetone ø x x Alcoholic beverages ø Aluminium sulphate ø Ammonia 5% ø x Aniline ø x x Arsenic acid 20% ø Benzene x x x ø Bencylic alcohol x x ø x ø Bromine x x x x x Calcium Chloride ø Calcium nitrate ø Carbon tetrachloride x x x ø Carbonic acid x x Caustic potash 5% x x x ø Cement ø Hydrochloric acid 1-5% ø x x Chlorine liquids (vapours) x x x x ø Chloroform x x x Chromic acid x ø x ø ø Citric acid 20% ø TECHNICAL INFO Copper sulphate x ø Diesel-naphta oil ø Ethyl alcohol 30% ø Ethyl chloride x x ø x Ethyl ether x x ø Food oils and fats x Formic acid 10% ø x ø Glycerine Hexane ø Iodine x ø x Isopropylic alcohol ø ø ø 36 Protected LED Luminaires OEM Systems Group
37 Chemical Agents Polyester Polycarbonate Aluminium PMMA Stainless steel Lubricating oil Magnesium sulphate Methanol x ø Mineral oils Nitric acid 20% x ø x Oxygen Ozone ø Perchloric acid 10% x x x Petrol x Phenol ø x x ø Pothassium bromide ø ø Pothassium nitrate ø Pothassium permanganate ø Sea climate ø ø Silicon oils ø Soda bleach 15% x ø ø Sodium chloride ø ø Sodium hydroxide 5% x x ø Sodium sulphate ø Sugar Sulphur ø Sulphuric acid 30% x x x Toluene x x x Trichloroethylene x x x ø Zinc sulphate ø ø TECHNICAL INFO ø x Resistant Relatively resistant Non-resistant All information is subject to modification and errors without notice. OEM Systems Group Protected LED Luminaires 37
38 ICON & ABBREVIATONS INTERPRETATION IP XX Protection against humidity and dust. For more information, please consult the table on page 40. IK XX Protection against impact. For more information, please consult the table on page C SELV When we get this indication, we refer to the Glow wire Test, where the thermical resistance of the materials that compose the surface of the luminaries is controlled. If nothing is mentioned, we will understand that the materials will reach the minimum level, 650ºC, indicated by the EN In compliance with SELV (safety extra low voltage). UV protected. +35 C -25 C The recommended temperature under which the luminaires should be installed. Out of this interval, lifetime of the luminaire will be reduced. The luminaires are intended for indoor use. The luminaires are intended under shelter for outdoor use. The luminaires are intended for outdoor use. Suspended mounting. TECHNICAL INFO Surface mounting. Wall mounting. ET Electronic control gear. ETDD Electronic control gear dimmable DALI. EB Emergency battery. 38 Protected LED Luminaires OEM Systems Group
39 A product that is marked with this icon complies with the dispositions of the European Community. Luminaires must comply with 2004/108/EC for Electromagnetic Compatibility, 2006/95/EC for the production of the luminaires and 2009/125/EC for ecodesign. Class I luminaire are earthed. Class II luminaire is double insulated. In order to show the capacity of any equipment or system to work properly in its electromagnetic background without provoking interferences to any other system, we use this symbol certified by VDE. Explosionproof luminaires, to be used in places where there is an atmosphere with risk of explosion. For further information, please consult the section. D On luminaires with electronic ballast, we mark with this item when they can be used in places where there is need to limit the external surface temperatures, due to the risk of accumulating combustible dust on the luminaires, but without risk of an atmosphere with risk of an explosion. The RoHS Directive restricts the use of six hazardous materials in the manufacture of various types of electronic and electrical equipment: lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB) and polybrominated diphenyl ethers (PBDE). Is a conformity brand common to luminaires, associated equipments and information technology equipments, that indicates the conformity with European standards. The complying of the norms by the manufacturers is tested by external official bodies (AENOR, VDE ). TECHNICAL INFO All information is subject to modification and errors without notice. OEM Systems Group Protected LED Luminaires 39
40 IP & IK PROTECTION CLASSES First index figure Second index figure IP 6 6 Protection against the penetration of solid matter and dust. IP 6 6 Protection against the penetration of liquids. TECHNICAL INFO 0 Unprotected Protected against solid matter greater than 50 mm Protected against solid matter greater than 12 mm Protected against solid matter greater than 2.5 mm Protected against solid matter greater than 1 mm (e.g. small tools, small cables, etc.) Protected against dust (without damaging sediment) Protected against dust Complete index figure IK 08 Protection against impacts. 00 Unprotected Impact Energy 0.15 Joules Impact Energy 0.20 Joules Impact Energy 0.35 Joules Impact Energy 0.50 Joules Impact Energy 0.70 Joules Impact Energy 1 Joule Impact Energy 2 Joules Impact Energy 5 Joules Impact Energy 10 Joules Impact Energy 20 Joules 0 Unprotected Protected against vertical water splashes 1 (condensation) Protected against water splashes of up to 15 of the 2 vertical Protected against water splashes of up to 60 of the 3 vertical K Protected against water projections in all directions Protected against water assault in all directions Protected against water assault similar to heavy seas Protected against immersion Protected against prolonged effects of underwater immersion Protected against close-range high pressure, high temperature spray downs The protection level of the luminaires against the penetration of dust, solid matter and dampness is in accordance with the UNE and the EN standards, a classification awarded for protection levels provided for the coverings. The third figure level of protection is in accordance with annexe ZB of UNE standard, and deals with mechanical protection against impact. 40 Protected LED Luminaires OEM Systems Group
41 SENSOR OPTION Efficiency and control in any situation Detection range The sensor option expands the range of the weatherproof luminaires portfolio, offering an efficient and automatic control of lighting. The HF frequency sensor is designed for indoor applications and is integrated in the gear tray of the weatherproof luminaire behind the plastic cover. The luminaire with sensor option is equipped with a movement detector as well as daylight sensor m 360 º Turn off can be programmed ranging from 30 seconds to 30 minutes. Integrated test mode. 1-5 m Advantages General technical data Reducing consumption: it only gets activated when necessary. Long life: thanks to the automatic power, it extends the life of the lamps. Quick and easy to mount: just as easy as a conventional waterproof luminaire. Easy maintenance. Applications Vehicle parking areas Car parks: Transit areas of low or medium traffic (people or vehicles) Corridors in logistics and storage areas Storages Power Operating voltage V / 50 Hz Stand-by-power < 0.5 W Sensor Sensor principle HF-motion detector Frequency range 5.8 GHz Radiated power < 1 mw Decetion field Range up to 5 m Detection angle 360 º Aperture angle 160 º Adjustable functions Sensitivity Continuously between 20 & 100% Time setting 30 sec min. Brightness setting 2-2,000 lux Hold time Continuously between 10 & 300s (2 sec. test mode) Daylight sensor Temperature range: -20 ºC to 50 ºC 230 V / 50 Hz TECHNICAL INFO All information is subject to modification and errors without notice. OEM Systems Group Protected LED Luminaires 41
42 GUIDE TO ATEX MARKING EU Explosive atmosphere symbol Equipment group I - mining ATEX CODING Equipment category M1 - energised M2 - de-energised (*) Gas Dust 1 - very high protection 0 20 GAS GROUPS Gas Group Representative Test Gas I Methane (mining only) IIA Propane IIB Ethylene IIC Hydrogen Gases are classified according to the ignitability of gas-air mixture. Refer to IEC/EN for classification of common gases and vapours. TEMPERATURE CLASS T Class Maximum Surface Temperature T1 450ºC T2 300ºC T3 200ºC T4 135ºC T5 100ºC T6 85ºC EQUIPMENT PROTECTION LEVEL Equipment Protection Level Zone Ga 0 Gb 1 Gc 2 Da 20 Db 21 Dc 22 Ma energised* Mb De-energised* G= Gas, D= Dust, M= Mining *in presence of explosive atmosphere II - non-mining 2 - high protection normal protection 2 22 (*) = in presence of explosive atmosphere II 3 G Ex II 3 D Ex na IIC T6 Gc t IIIC T85ºC Dc IP66 TECHNICAL INFO ELECTRICAL PROTECTION CONCEPTS Standard IEC/EN Code Zone Protection Concept Gas Dust Gas Dust Gas Dust General Requirements Ex d Flameproof Ex ta Ex tb Ex tc Enclosure Ex pxb ** Ex pyb Ex pd Preassurised 1 Ex pzc Ex q Powder Filled Ex o Oil Filled Ex e Increased Safety * Ex ia Ex ib Ex ic Ex na Ex nr Ex nc Ex ma Ex mb Ex mc Ex ia Ex ib Ex ic Ex ma Ex mb Ex mc Intrinsic Safety No-sparking Restricted breathing Enclosed break Encapsulation * Recently published standard combining gas and dust requirements for the first time. ** Soon to be published with combined gas and dust requirements / MECHANICAL PROTECTION CONCEPTS Standards EN Code Concept general requirements Zone Mechanical certification is based on a risk assessment approach. Category 3 equipment must be safe for use in normal operation. EN fr flow restrictions Category 2 equipment must be safe for use in normal 2 operation and expected malfunction. 22 Category1 equipment must be safe for use in normal operation and rare malfunction. EN d flameproof EN c constructional safety EN b control of ignition sources EN k liquid immersion DUST GROUPS IIIA Combustible flyings IIIB Non-conductive dust IIIC Conductive dust Potencial ignition sources identified in the risk assessment are made safe by applying one or more of the concepts. The number of * in the table below indicate the number of protection concepts which need to be applied. cat 3 cat 2 cat 1 normal operation * * ** expected malfunction * ** rare malfunction * INGRESS PROTECTION (IP) Hazardous area equipment typically requires a minimun IP rating of IP54 but may be assessed and tested to the higher ratings below: DUST IP 5x - dust protected IP 6x - dust tight WATER IP x4 - splashing water IP x5 - water jets IP x6 - powered water jets IP x7 - temporary immersion IP x8 - continuous immersion See IEC/EN for full definition of IP ratings 42 Protected LED Luminaires OEM Systems Group
43 ATEX ZONES EXPLAINED Group Atmosphere Zone Category Type of Protection Duration Orientative locations atmosphere type hazardous atmosphere 0 An area in which an explosive atmosphere consisting of a mixture with the air of flammable substances in the shape of gas, vapour or mist, is continuously present, or it is foreseen to be present during long periods. 1 Gas/air mix. Vapour/air mix. Fog Very safe Constant Interior of container or premises (G) Gas 1 An area in which an explosive atmosphere consisting of a mixture with air of dangerous substances in the form of gas, vapour or mist is likely to occur in normal operation occasionally. 2 Gas/air mix. Vapour/air mix. Fog Safe Likely Inmediate proximity to zone 0 Inmediate proximity to hidrants Inmediate proximity to devices or glass, ceramic or similar fragile conducts except if the content is insufficient to create a dangerous explosive atmosphere Inmediate proximity to insuffiently hermetic cable glands Interior of premises such as evaporators or reaction containers 2 II An area in which an explosive atmosphere consisting of a mixture with air of dangerous substances in the form of gas, vapour or mist is not likely to occur in normal operation but, if it does occur, will persist for a short period only. 3 Gas/air mix. Vapour/air mix. Fog Normal Seldom Areas surrounding zones 0 and 1 20 A working are in which an explosive atmosphere consisting of a mixture with combustible dust is continuously present or it is foreseen to be present during either long periods of time or short but frequent periods. 1 Dust/air mix. Very safe Constant Interior of containers, pipes, etc. 21 (D) Dust An area in which an explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally. 2 Dust/air mix. Safe Likely Inmediate surrounding of dusting or passing areas Areas where layers of dust mixed or not with air are created 22 (G) Gas An area in which an explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation but, if it does occur, will persist for a short period only. Zone 2 Category 3 3 Dust/air mix. Normal Seldom Areas surrounding zones 20 and 21 Zone 1 Category 2 (D) Dust Zone 20 Category 1 TECHNICAL INFO Zone 0 Category 1 Zone 22 Category 3 Zone 21 Category 2 All information is subject to modification and errors without notice. OEM Systems Group Protected LED Luminaires 43
44 INDEX Order Designation Page Number ROLLED 0.6 LED2000lm ET ROLLED 1.2 LED4000lm ET ROLLED 1.5 LED 5000lm ET MEGA LED-M 4X1,2 ET PC inox pend MEGA LED-M 4X1,2 ET PC inox surf ACQUEX LED-M 0.6 ET PC Inox ACQUEX LED-M 1.2 ET PC Inox ACQUEX LED-M 1.5 ET PC Inox ACQUEX LED-M 1.2 ET EB3 PC inox ACQUEX LED-M 1.5 ET EB3 PC inox MEGA LED-M 4X1,2 ET PMMA INOX Pend MEGA LED-M 4X1,2 ET PMMA INOX surf DUNA NS ST 1.2 ET D-PC TWS DUNA NS ST 1.5 ET D-PC TWS DUNA PRO S HE 1.2 ET D-PMMA 18 Order Designation Page Number DUNA PRO S HE 1.5 ET TB D-PMMA BASE NS ST 0.6 ET B-PC TWS DUNA PRO S ST 1.2 ET PMMA BASE NS HE 1.5 ET B-PC TWS BASE NS HE 1.5 ET B-PC TWS 3x BASE NS HE 0.6 ET B-PC TWS BASE NS HE 1.2 ET B-PC TWS BASE NS HE 1.2 ET B-PC TWS 3x DUNA PRO S ST 1.5 ET PMMA DUNA PRO NS HE 1.5 ET TB D-PMMA TWS DUNA PRO NS HE 1.5 ET D-PMMA TWS BASE NS HE 1.2 ET B-PC TWS EB BASE NS HE 1.2 ET B-PC TWS EB BASE NS HE 1.5 ET B-PC TWS EB BASE NS HE 1.5 ET B-PC TWS EB DUNA PRO S HE 1.5 ET D-PMMA DUNA PRO S HE 1.2 ETDD D-PMMA DUNA PRO S HE 1.5 ETDD D-PMMA DUNA PRO S HE 1.2 ET D-PMMA 3X DUNA PRO S HE 1.5 ET D-PMMA 3X DUNA PRO S HE 1.2 ET D-PMMA EB DUNA PRO S HE 1.5 ET D-PMMA EB DUNA PRO S HE 1.2 ET D-PMMA EB DUNA PRO S HE 1.5 ET D-PMMA EB ROLLED 1.5 LED5000lm ET 3x1, ROLLED 0.6 LED2000lm ET 3x1, ROLLED 1.2 LED4000lm ET 3x1, DUNA NS ST 1.2 ET D-PC TWS 3x DUNA NS ST 1.5 ET D-PC TWS 3x BASE NS ST 1.2 ET B-PC TWS BASE NS ST 1.2 ET B-PC TWS 3x BASE NS ST 1.5 ET B-PC TWS 14 INDEX BASE NS ST 1.5 ET B-PC TWS 3x ZALEDA EVOL G ET PC ZALEDA EVOL G ET PC ZALEDA EVOL G ET PMMA ZALEDA EVOL G ET PMMA ZALEDA EVOL G ET PC 3X ZALEDA EVOL G ET PC 3X ZALEDA EVOL G ET PMMA 3X ZALEDA EVOL G ET PMMA 3X MEGA LED-M 4x1.2 ET PMMA TB inox surface MEGA LED-M 4x1.2 ET PC TB inox surface DUNA PRO S HE 1.2 ET TB D-PMMA Protected LED Luminaires OEM Systems Group
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