HWD DRILLING RIG PRE-SPUD SAFETY INSPECTION-HWD 1000 RIGS

Transcription

1 HWD DRILLING RIG PRE-SPUD SAFETY INSPECTION-HWD 1000 RIGS Rig #: Operating Company: Well Name & #: Date/Time of Inspection: Inspected By: Company Man: Tool pusher: Driller: Ton Miles Logged and up to date: BOP Drill date and time: Crown-o-matic function tested: Thrust limiter set and tested: Pre-tour Safety Meeting: J.S.A. available for present task: DRILL SITE/LOCATION ( ) If OK ( X ) If correction is needed Authorized Personnel Sign Posted at entrance to site: Visible rig identification sign erected at entrance to site road: Rig signs posted at all directional changes on site road: Hard Hat/Safety Glasses/Steel Toe Shoe Signs Posted at entrance to site and prominent locations on site: No Smoking Area s Designated & Posted: Hard hats & Safety glasses available for visitors: Tool pusher s trailer Clean and organized: Tool pusher at rig location: Primary Muster area designated: Secondary Muster area designated: All vessels labeled as to their contents and located inside containment: Supply storage house clean and organized: Crew change house clean: Work areas are maintained clean and free of debris and tripping hazards: All walking/working surfaces clear of obstructions All tarps on location are clean, secured to prevent whipping in the wind, and installed correctly Location is free of ice/snow and any slip hazards Hands living quarters clean IS THE RIG LINED UP AND CENTERED ON THE HOLE? IF NOT EXPLAIN TRAINING, PPE & GENERAL SAFETY Warning signs clean and visible: First Aid/CPR Training provided: Certification Card(s) available and/or training documentation available: Pre-Job safety meeting held Pre-tour safety meetings conducted 1

2 Safety meetings properly documented with all topics covered Accidents, if any, are discussed during safety meetings OSHA poster posted Safety equipment available All Rig personnel wearing appropriate PPE-Hardhats, Steel toed boots, Safety glasses, FRC s, Gloves Red Hard hats assigned to new hands Injuries reported and documented immediately First Aid Kit available on site Emergency phone numbers posted Adequate communications on site No Smoking rules observed MSDS s available and accessible at all times Emergency response plan in place Designated rig personnel have an adequate understanding of, and are able to operate the BOP system Job Safety Analysis (JSA) conducted for each task All incidents resulting in injuries to employees investigated and documented to prevent recurrence: Flammable liquids not stored within 50 ft of wellbore: All electrical equipment and tools are inspected and free from any defects All ropes, slings, wire rope chokers, chain falls, and other lifting devices are thoroughly inspected and free of any defects All ladders have been inspected and are free of damage All equipment presenting a possible hazard to employees are properly guarded High pressure hoses are hobbled or secured with whip checks All safety related paperwork filled out correctly and checked by the Toolpusher DRAW WORKS / CARRIER D.W. brakes properly adjusted Brake pads good and wearing evenly Brake cooling system working and leak free Any visible oil / air leaks MUD PUMP AREA All belts, gears, shafts and drives guarded Pony rods guarded Rotating parts guarded Heads and valve covers fully bolted Proper nails installed in pop offs 2

3 Shear pin pop-off valve properly covered Ends of relief lines, high pressure lines, etc secured Ends of mud vibrator hose snubbed General housekeeping of the area Adequate lighting provided Pumps, hoses, valves and other fittings are maintained in good operating condition Torque Multiplier on Rig and being used properly Drip pans installed and cleaned as needed No unnecessary leaks are present MUD MIXING AREA Bagged material properly stacked Adequate personal protective equipment available: Employees using all required PPE Personal protective equipment properly stored/ PPE box clean, fully stocked, and organized: PPE required warning signs erected Chemical hazard warning signs erected Eye wash station full and charged Eye wash station/emergency shower in a clean & sanitary condition and inspection documented towerly Elevated loading door opening protected Elevated loading gate is accessed from ground level, chains are in place, and gate is pinned closed when not in use Adequate lighting provided General housekeeping MUD TANKS & PITS Adequate stairs with handrails Walkways free from obstruction and/or damage Shale shaker working properly Adequate lighting provided Stairways and ladders secured All unused floor holes covered Electric wiring in good condition Data plates on equipment legible All manhole covers are closed and hinged to prevent removal: FORKLIFT 3

4 Forklift operators trained and certified. Training & Certification documents available on site Personnel basket securely attached to forks, if applicable Personnel wearing proper fall protection while in basket Lights are installed and working Backup alarm operational Fork Lift equipped with seat belts Seat belts in use by operators Fork Lift inspected prior to use (tourly) GENERATORS Generators properly grounded Cover panels on electrical control boxes installed and closed. All moving parts guarded All electrical controls marked as to their function and legible. HIGH VOLTAGE warning signs erected Insulating mats available at electrical panels Condition of electrical wiring Electrical wires properly strung No electrical wires, hoses, or lines are run through doorways Air compressors properly guarded Air storage tanks equipped with pop-off valve Lockout/Tag out devices available Hearing Protection required warning signs erected. Hearing protection available Adequate lighting installed Wires not running along the ground Water hose used for washing area kept away from generator trailer Fire extinguishers rated for electrical fires and inspected Fire extinguishers located properly and not obstructed Engine drip pans installed and in good condition PIPE RACK AREA Ends of pipe racks properly chocked Spacers used to separate layers of pipe 4

5 Layers of pipe properly chocked Pipe racks are level and stable Pipe rack catwalk in good condition Employees not permitted on top of pipe Adequate lighting provided BLOW-OUT PREVENTER/CLOSING UNIT BOP stack properly stabilized Cellar drainage Confined Space signage present around cellar Fall protection (retractables) installed under rig floor are clean and operable All hydraulic lines connected Accumulator function tested tourly Accumulator unit properly located at least 50 from wellbore Accumulator bottles labeled with contents Accumulator bottles pre-charge pressure checked and set at 1000 psi Accumulator valves in appropriate position (all valves in open position, unless in use) Accumulator free of leaks Accumulator remote properly hooked up Choke manifold and line secured Choke manifold accessible Choke manifold valves handles in place Kill line system connected and functional Inspection performed on Annular Bag Inspection performed on Pipe Rams Armored lines in good shape and visually inspected Handles included on all valves Adequate and approved lighting present in Accumulator and around BOP DERRICK, SUBSTRUCTURE, & CROWN AREA Derrick assembly pins in place All overhead bolts in derrick tight and secured by keeper pin or nordlock washer Assembly pins secured with keepers Substructure assembly pins in place Substructure assembly pins secured with keepers Damage and/or corrosion to derrick Damage and/or corrosion to substructure 5

6 Condition of derrick ladder Climb assist device available Climb assist device used by derrick man. Climb assist device in good condition Full body harness with lanyard available Full body harness w/ lanyard in good condition Fall protection devices present (2) on sub (1) on derrick and retracted when not in use Manual latch dog extension/retraction device working properly Latch dog visually inspected prior to loading derrick Crown sheave guards in place Dead line properly anchored Adequate lighting provided Derrick emergency escape line installed Derrick escape device on-line and ready for immediate access and use. Derrick properly guyed if applicable Derrick Crown Light operating and in good condition/secured Crown handrails in good condition Crown section scoped forward from travel mode to drill mode Stabbing board in good condition and inspected Emergency escape line adequately anchored Approved and adequate lighting General housekeeping No loose ropes or other items hanging from the derrick Sheaves inspected and greased on crown DRILL SHACK All gauges working properly Filter warning lights on Blinds / Rams open & closed sign All safety papers posted (fire extinguisher locations, emergency numbers, safety inspection) OSHA poster in place Pipe handler controls operating properly Camera s and monitor in place and operating General housekeeping/area clean, organized, free of OBM Approved and adequate lighting Approved heaters used Adequate exits, doors installed properly, and operate freely 6

7 DRILL FLOOR AREA Drilling floor in good condition Driller at or near controls while in operation Weight indicator installed Weight indicator visible to Driller Driller s controls properly labeled/identified Iron Rough Neck inspected All unused floor holes covered Proper/adequate lighting installed and operational Pipe handler gate provided, in use, and in good working condition Pipe slips & Tong Dies in good condition and sharp, keepers in good condition Hydraulic hoist line in good condition and slings utilized when not in use Hydraulic hoist controls guarded when not in use Kelly cock wrench and safety valve accessible Hydromantic brakes working properly Draw works brake linkage properly adjusted General housekeeping Nonskid material used around rotary Hand rails installed and in good condition IBOP on floor Crown-O-Matic device operational Safety signage posted (fall protection required, no riding winch line) Drawworks and overrunning clutch inspected Drawworks Drum Drill Line Anchor secure Drawworks Brake Linkage inspected Drawworks guard in place Drawworks brake band inspected Drawworks brakes adjusted correctly Drawworks rollers in place and operating correctly Drill line inspected and free of defects TOP-DRIVE Rails/slides inspection performed at beginning of well Date of last NDT: Tourly inspection being conducted Proper alignment Sheaves inspected and greased on top-drive 7

8 All rollers in good shape Free of Oil leaks Proper Air pressure to brakes Has swivel packing been changed after each air section of well or every well when NOT drilling on air Wiggle steer working properly PIPE HANDLER Working properly Lined up properly with Top-drive Dies ground down Free of leaks Properly roped off Pins and Bushings are in good shape and properly greased Airline is connected to airbag and airbag is inflated Cylinder bushing/pivot pin being greased (as per HWD policy) at least 4 times in a 24 hour period STAIRS, WALKWAYS, HANDRAILS, GUARDRAILS Adequate stairs provided throughout all equipment on location Stairs level, secure, with no obstructions Stairway platforms are bolted at top where necessary Stair treads are uniform, of non-skid type Guardrails, mid-rails, and toe boards are installed Guardrails, mid-rails, and toe boards are free from damage FUEL STORAGE TANKS Fuel tanks properly located Discharge nozzles, hoses, and valves are in good working order Piping and fuel lines inspected and free of damage Stationary ladders on tanks are inspected and in good working order NO SMOKING signs are posted Tanks properly labeled as to their contents Tanks located inside containments FIRE PROTECTION Adequate fire extinguishers are located around the entire location 8

9 Fire extinguishers are inspected weekly, are operational, and not obstructed Flammables are stored in U.L. safety cans Welding operations are performed safely with F.E. and firewatch present Hotwork permits are filled out appropriately Spark and heat arrestors are operational and present on engines Flare area clear of combustibles Comments: Superintendent: Print Signature Date 9

10 * NOTE: Before each well and before ANY drilling operations are performed, Tool pusher and Superintendent must complete the above inspection and Superintendent must sign off. 10