Fire-fighting. PALLEON Range USER MANUAL PALLEON BP-HP. Version 2 29/11/17
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1 Fire-fighting PALLEON Range USER MANUAL PALLEON BP-HP Version 2 29/11/17
2 History of modifications Date Version Modification N pages modified 19/10/16 1 Creation 29/11/17 2 Update of the list of compatible foaming agents Hydraulic diagram modification, addition of EC declaration of conformity 7 to
3 Sommary Pages General presentation... 4 Description of the system... 4 PERFORMANCES Palleon... 6 List of compatible foam concentrates... 7 to 16 HYDRAULIC DRAWING Palleon Palleon + options PRESENTATION OF THE PALLEON CONTROL UNIT Intervention screen Maintenance screen Daily report screen PROCEDURE OF INTERVENTION Procedure of intervention Available option to 27 Specific effects during the intervention PROCEDURE OF MAINTENANCE Maintenance to be accomplished Notes ANNEXES EC declaration of conformity
4 General presentation Palleon is a single-point pressurized injection device compliant with the requirements of EN Palleon can be used with soft water or seawater. Palleon is designed to be installed on fire trucks used under normal operating conditions (outdoors, tunnel, etc.). Explosive atmospheres must be avoided. Palleon operates within a temperature range of - 15 C and + 60 C with a humidity level between 30 and 90%. CTD recommends the use of gloves compliant with DIN EN 659 when using a Palleon device. Description of the system The output of the system Palleon is 30 l/min. Palleon exists in 2 versions : Low and High pressure. These models comply with EN classification. > Operating ranges: See operating curves in page 6. The functions «External suction», «Filling» and «Flushing» can be optionally available. Refer to CTD s delivery slip to find out the exact model installed on the vehicule. 4
5 PERFORMANCES 5
6 Performances Palleon PALLEON - DZA 30 / 0,5-6 Flowmeter DN65 CONCENTRATION 0.1 % 0.5 % 1 % 3 % 6 % FLOW MINIMUM MAXIMUM Standard EN Supply voltage Maximum power consumption Maximum injection pressure Electric motor power Maximum output of yhe foam pump Dimensions of the motor pump unit Total weight Compatible foam concentrate 24 Vdc 60 A 12 bar 1 Kw 30 L/mn 610 mm (L) x 369 mm (l) x 320 mm (H) 50 Kg Class B (according to DIN EN 2 => See compatible foam concentrate table page 7 to 16) 6
7 List of compatible foam concentrates EMULSEUR / CLASS B FABRICANT / MANUFACTURER NOM DU PRODUIT / NAME OF THE PRODUCT AFFF - Freesolv 1% AFFF - Freesolv 3% AFFF - Freesolv 6% AFFF - Fluoex 1% AFFF - Fluoex 3% AFFF - Fluoex 6% AFFF - Chemex 1% AFFF - Chemex 3% AFFF - Chemex 6% AFFF AR - Filmex 1X3 AFFF AR - Filmex 3X3 AFFF AR - Filmex 3X6 AR - Polarex 3X3 AR - Polarex 6X6 FP - 3% FP - 6% FP - FP397 FP - FP694 FFFP - Proseal 3 FFFP - Proseal 6 FFFP AR- Protol 3X3 FFFP AR- Protol 3X6 FFFP AR- Protol 6X6 Freedol 3X3 Freedol 3X6 Freedol SF 3X3 Freedol SF 3X6 Hyflex 1% Hyflex 3% Hyflex 6% Hyflex SF1 Hyflex SF2 Hyflex SF3 ANGUS FIRE Respondol ATF ANGUS FIRE JetFoam ANGUS FIRE Syndura 7
8 EMULSEUR / CLASS B FABRICANT / MANUFACTURER NOM DU PRODUIT / NAME OF THE PRODUCT ANGUS FIRE Tridol C6 S ANGUS FIRE Tridol C6 C ANGUS FIRE Tridol C6 M ANGUS FIRE Tridol ATF C6 ANGUS FIRE Tankmaster C6 ANGUS FIRE FP70 C6 ANGUS FIRE FP350 C6 ANGUS FIRE FP600 C6 ANGUS FIRE Petroseal C6 ANGUS FIRE Alcoseal C6 ANGUS FIRE Niagara C6 ANSUL Ansulite 1% ANSUL Ansulite 3% ANSUL Ansulite 6% ANSUL Ansulite 3X3 ANSUL Ansulite AR 3% ANSUL Ansulite AR 6% Polyfoam 1/3 UL Polyfoam 3/3 Polyfoam 3/6 R Polyfoam 16/6 Polyfoam 1/3 S Polyfoam 3/3 S Polyfoam 3/6 S Aquafilm ARN-0,5 Aquafilm ARN-1 Aquafilm ARN-3 Aquafilm AF-1 ICAO Level B Aquafilm AF-1 ICAO Level C Aquafilm AF-3 ICAO Level B Aquafilm AF-3 ICAO Level C Aquafilm AF-6 ICAO Level B Aquafilm AF-6 ICAO Level C Aquafilm AF-1R Aquafilm AF-1U Aquafilm AF-3S+ Aquafilm AF-3R Aquafilm AF-3U Aquafilm AF-3S 8
9 EMULSEUR / CLASS B FABRICANT / MANUFACTURER NOM DU PRODUIT / NAME OF THE PRODUCT Unipol-FF TM 3/6 Unipol-FF TM 1 Fluopol TM P3 Fluopol TM P6 Biofilm 1 Biofilm 1 LT15 Biofilm 3S Biofilm 3S UL Biofilm 3S LT15 Biofilm 6S Biofilm 6S LT15 Biofoam 5 Biofoam 15 Biot 3 Biot 6 Ecopol Ecopol 3X6 Ecopol 6 Ecopol F3 HC Filmopol 1X3 Filmopol 1X3 LT15 Filmopol 3 Filmopol 3 UL Filmopol 3 LT15 Filmopol 3X6 Filmopol 3X6 LT15 Filmopol 6 Filmopol 6 LT15 Fluofoam 1 Fluofoam 3 Fluofoam 3 LT15 Fluofoam 6 Fluopro 3E Fluopro 6E Hydropol 3 Hydropol 6 Polyfilm 9 Ultraguard 1%x3% AR-AFFF C135 9
10 EMULSEUR / CLASS B FABRICANT / MANUFACTURER NOM DU PRODUIT / NAME OF THE PRODUCT Ultraguard 3%x3% AR-AFFF CUG 3%x3% AR-AFFF C333 3%x3% AR-AFFF LV C334-LV 3%x3% AR-AFFF LT C33-LT 3%x6% AR-AFFF C363 3%x6% AR-AFFF C364 1% AFFF Foam Concentrate C103 1% AFFF Foam Concentrate C1B 3% Military Spec AFFF C306-MS 6% Military Spec AFFF C606-MS 3% AFFF Foam Concentrate C303 3% AFFF Foam Concentrate C3B 3% Low Temp AFFF C3LT 3% Low Temp AFFF C3B-LT29 6% AFFF Foam Concentrate C603 6% AFFF Foam Concentrate C6B 6% Low Temp AFFF C6LT Vee Foam High-X C2 Salt-Water High-X C2S XTRA High-X CX 3% Fluoroprotein CP2305 3% Fluoroprotein CFP3B 6% Fluoroprotein CFP6B 6% Fluoroprotein CP2605 Dr STHAMER Sthamex AFFF 1% F-0 Dr STHAMER Sthamex AFFF 1% F-15 Dr STHAMER Sthamex AFFF 1% F-20 Dr STHAMER Sthamex AFFF 3% 469 Dr STHAMER Sthamex AFFF 3% F-15 Dr STHAMER Sthamex AFFF 6% 436 Dr STHAMER Sthamex AFFF 3% F-10 Dr STHAMER Sthamex AFFF 6% Dr STHAMER Sthamex F-6 Dr STHAMER Sthamex F-15 Dr STHAMER Sthamex F-20 Dr STHAMER Sthamex F-25 Dr STHAMER Sthamex -K 10
11 EMULSEUR / CLASS B FABRICANT / MANUFACTURER NOM DU PRODUIT / NAME OF THE PRODUCT Dr STHAMER Moussol-APS Dr STHAMER Moussol-APS F-5 TO F-25 Dr STHAMER Moussol-APS 1X3 Dr STHAMER Moussol-APS 3X3 Dr STHAMER Moussol-APS LV Dr STHAMER Moussol-FF EAU & FEU Petrofilm 3 EAU & FEU Petrofilm 6 EAU & FEU Petrofilm 3% EAU & FEU Petrofilm 6% EAU & FEU Polyfluidol 5/5 EAU & FEU Polypetrofilm Premium +3/3 EAU & FEU Polypetrofilm 3/3 EAU & FEU Polypetrofilm 3/6 EAU & FEU Polypetrofilm 6/6 EAU & FEU Foam Master 3F 1/3 EAU & FEU Foam Master 3F 3/3 EAU & FEU Foam Master 3F 3/6 EAU & FEU Foam Master 3F 6/6 EAU & FEU Freefoam EAU & FEU Tridol S1 EAU & FEU Tridol S3 EAU & FEU Tridol S6 EAU & FEU FP 70 3% EAU & FEU FP 70 6% EAU & FEU Expandol EAU & FEU Airfoam 1 EAU & FEU Airfoam 3 EAU & FEU Airfoam 6 EAU & FEU SFPM 3/3 EAU & FEU SFPM 3/6 EAU & FEU SFPM 6/6 EAU & FEU SFPM 3/6 M FIRE RESPONSE SYSTEM Fire Choke FOMTEC MB 5 FOMTEC MB 20 FOMTEC AFFF 1% 11
12 EMULSEUR / CLASS B FABRICANT / MANUFACTURER NOM DU PRODUIT / NAME OF THE PRODUCT FOMTEC AFFF 3% FOMTEC AFFF 6% FOMTEC AFFF ARC 1x3 FOMTEC AFFF ARC 3x3 FOMTEC AFFF ARC 3x6 FOMTEC Enviro 3x3 Plus FOMTEC Enviro 3x6 Plus FOMTEC Enviro 6x6 Plus FOMTEC Enviro 3% ICAO NATIONAL FOAM Aer-O-Lite 1% NATIONAL FOAM Aer-O-Lite 3% NATIONAL FOAM Aer-O-Lite 3% Cold Foam NATIONAL FOAM Aer-O-Lite 3% Low energy NATIONAL FOAM Aer-O-Water 1% NATIONAL FOAM Aer-O-Water 3EM NATIONAL FOAM Aer-O-Water 6EM NATIONAL FOAM Centurion TM 3% NATIONAL FOAM Centurion TM 6% NATIONAL FOAM Centurion TM 3/6% NATIONAL FOAM Universal Gold 1% NATIONAL FOAM Universal Gold 3% NATIONAL FOAM Universal Plus 3% NATIONAL FOAM Universal Plus 6% NATIONAL FOAM Universal CG 6% NATIONAL FOAM Aer-O-Foam XL-3% NATIONAL FOAM Aer-O-Foam XLX-3% NATIONAL FOAM Aer-O-Foam XL-6% NATIONAL FOAM High Expansion 1-1/2% NATIONAL FOAM HI EX 2% Orchidex Blue Foam 1X3 Orchidex Blue Foam 3X3 Orchidex Blue Foam 3X6 Orchidex Blue Foam 6X6 Orchidex AFFF 1% F-TP-15 Orchidex AFFF 1% F-PP-27 Orchidex AFFF 1% F-ECO Orchidex AFFF 1% TP 12
13 EMULSEUR / CLASS B FABRICANT / MANUFACTURER NOM DU PRODUIT / NAME OF THE PRODUCT Orchidex AFFF 1% ECO Orchidex AFFF 3% F-HP Orchidex AFFF 3% F-ECO Orchidex AFFF 3% UL Orchidex AFFF 3% ECO Orchidex AFFF 3% TP Orchidex AFFF 6% F-TP Orchidex AFFF 6% UL Orchidex AFFF 6% ECO Orchidex ARC 1X1 FL-ECO Orchidex ARC 1X1 F-HPL Orchidex ARC 1X3 F-HPL Orchidex ARC 3X3 F-HPL Orchidex ARC 3X3 F-TPL Orchidex ARC 3X3 FTP Orchidex ARC 3X3 F-HP Orchidex ARC 3X3 F-ECO Orchidex ARC 3X3 UL Orchidex ARC 3X3 HP Orchidex ARC 3X6 F-HP Orchidex ARC 3X6 F-TP Orchidex ARC 3X6 UL Orchidex ARC 6X6 F-TP Orchidex ARC 6X6 F-ECO L ME 1% F-ECO ME 3% F-ECO ME 3% HP ME 3% F-10 ME 3% ECO Orchidex Training Foam ME 6% F-ECO PROFOAM Protal-P 6 PROFOAM Prota-P 3 PROFOAM Proflon-FP 6 PROFOAM Proflon-FP 3 PROFOAM Prosintex PROFOAM Prosintex G 13
14 EMULSEUR / CLASS B FABRICANT / MANUFACTURER NOM DU PRODUIT / NAME OF THE PRODUCT PROFOAM Prosintex A PROFOAM Profilm 6 PROFOAM Profilm 3 PROFOAM Profilm 1 PROFOAM Proflex 6 PROFOAM Proflex 3 PROFOAM Provex AR 6-6 PROFOAM Provex AR 3-3 PROFOAM Prosintex AR PROFOAM Profilm AR 6-6 PROFOAM Profilm AR 3-6 PROFOAM Profilm AR 3-3 PROFOAM Profilm AR 1-3 PROFOAM Proflex AR PROFOAM Proflex AR 3-3 Re-Healing RF1 1% Re-Healing RF1-AG 1% Re-Healing RF1-S 1% Re-Healing RF3 3% Re-Healing RF6 6% Re-Healing RF3 LV-3 3% Re-Healing RF3X3% FP ATC Re-Healing RF3X6% ATC Re-Healing RF3X6% FP ATC Re-Healing RF-MB Arctic 1x3% FP ATC Arctic 3x3% ATC Arctic 3x6% ATC Arctic 1x3% ATC Arctic 1% AFFF Arctic-1-SP-AFFF Arctic 3% AFFF Arctic 3% FP AFFF Arctic 3% DB AFFF Arctic 3% MIL-SPEC AFFF Arctic 6% AFFF Arctic 1x1% LV ATC Arctic 3x3% FP ATC 14
15 EMULSEUR / CLASS B FABRICANT / MANUFACTURER NOM DU PRODUIT / NAME OF THE PRODUCT Arctic 3x6% FP ATC Arctic 1% FP Arctic 206AF 6%-FP Arctic 650 3% AFFF Arctic 3x6% LV ATC U.S. Type 3 (3%) MIL-SPEC AFFF U.S. Type 6 (6%) MIL-SPEC AFFF TYCO - SABO FOAM Apirol FX3 C TYCO - SABO FOAM Apirol FX6 C TYCO - SABO FOAM Foamin P3 TYCO - SABO FOAM Foamin P6 TYCO - SABO FOAM Hydral 1S TYCO - SABO FOAM Hydral 1 PLUS TYCO - SABO FOAM Hydral 3 TYCO - SABO FOAM Hydral 3 C TYCO - SABO FOAM Hydral 3FP TYCO - SABO FOAM Hydral 6 TYCO - SABO FOAM Hydral 6 UL TYCO - SABO FOAM Hydral 6 C TYCO - SABO FOAM Hydral 6S TYCO - SABO FOAM Hydral AR 3-6 S TYCO - SABO FOAM Plurex MD3 TYCO - SABO FOAM Hydral S6 VANRULLEN - UNISER Filmfoam 1011 VANRULLEN - UNISER Filmfoam 1013 VANRULLEN - UNISER Filmfoam 1016 VANRULLEN - UNISER Uniseral AF22* VANRULLEN - UNISER Uniseral AF20* VANRULLEN - UNISER Uniseral A106-AP4 VANRULLEN - UNISER Uniseral PF 3* VANRULLEN - UNISER Uniseral PF 6* VANRULLEN - UNISER Uniseral PFP 3/3 VANRULLEN - UNISER Uniseral PFP 3/6 VANRULLEN - UNISER Uniseral PFP 6/6 VANRULLEN - UNISER Hifoam S4 VANRULLEN - UNISER Uniseral AF12 S3 VANRULLEN - UNISER Uniseral AF12 S6 15
16 EMULSEUR / CLASS B FABRICANT / MANUFACTURER NOM DU PRODUIT / NAME OF THE PRODUCT Boldfoam 05 Boldfoam B1 Boldfoam B3F Boldfoam BF-100 Boldfoam BF-601 Boldfoam B6-E Boldfoam C1 Boldfoam B6 Boldfoam AFM-1 Boldfoam BF-300 Boldfoam 6000 Boldfoam 611 Boldfoam B613 Boldfoam BF-130 Boldfoam BF-330 Boldfoam B66 Boldfoam Atila Boldfoam B33F Boldfoam BF-660 Boldfoam Nept1 Boldfoam B33 Boldfoam C66 Boldfoam 633 Boldfoam BF-360 Boldfoam B36 Boldfoam C36 Boldfoam R3 Boldfoam R6 16
17 HYDRAULIC DRAWING 17
18 Hydraulic drawing 18
19 Hydraulic drawing + Options 19
20 PRESENTATION OF PALLEON CONTROL UNIT 20
21 Intervention screen T1 T2 T3 T4 STARTING AND USING BUTTON T1 Button of access to the maintenance screen and priming in intervention. T2 Button for reducing the concentration percentage (mini 0.1%) T3 Button for increasing the concentration percentage (maxi 1%) T4 Button for start and stop the intervention INFORMATION DISPLAY ON THE SCREEN 1 Real time water flow 2 Concentration in % 3 Tank level 21
22 Maintenance screen 1 2 T1 T2 T4 STARTING AND USING BUTTON T1 T2 T4 Button for accessing to the DAILY REPORTS Button for accessing to the SECURE MENU Button EXIT, return to the home screen INFORMATION DISPLAY ON THE SCREEN 1 Serial number of the PALLEON 2 Date of the next maintenance 22
23 Daily report screen T1 T2 T3 T4 STARTING AND USING BUTTON T1 Button «GUM» to clear the daily reports T2 Button «NEXT PAGE» T3 Button «PREVIOUS PAGE» T4 Button EXIT, return to the home screen INFORMATION DISPLAY ON THE SCREEN 1 Quantity of water used 2 Quantity of product used 3 Interventions duration 23
24 INTERVENTION PROCEDURE 24
25 Intervention procedure PALLEON powers on after switch on the battery switch. The screen displays the current water flow and the last concentration used. - Select the concentration wanted by pressing the «+» and «-» buttons. (Possible change during the intervention) - Press «START» - Dosing begins automatically when the water flow rate is higher than 50 l/mn. PALLEON keep the concentration depending the water flow without any action from the users. - Check the injection pressure (Manometer of the injector), which must be greater than the discharge pressure of the water pump. - If the injection pressure is lower than the water pressure, press and hold down the «PRIMING» button until the liquid escapes from the prime tube. Release the button to stop priming and check again the injection pressure. - At the end of the intervention press the button Flushing is done automatically during 30 seconds. The symbol flashes on the screen during flushing. At any time you can start the dosage by simply pressing the button 25
26 Available options FILLING : - Press the button «TOOLS» - Press the button «FILLING» - Switch the suction valve on external. - Start filling by pressing the button «START» - To priming the system, press and hold down the «PRIMING» button. until the product escapes from the prime tube and release Filling is done When the tank is full, the filling stops automatically - If you want to stop the filling, press the «STOP» button - Exit the menu by pressing the button Flushing is done automatically during 30 seconds. The symbol flashes on the screen during flushing. 26
27 Available options EXTERNAL SUCTION : During an intervention, it is possible at any time to connect to an external source product: - Connect a suction pipe to the external intake outlet and place it in a tank of product. Switch the manual valve in «EXTERNAL SUCTION» position. External suction Tank suction - The operating mode is identical to that previously described. 27
28 Specific effects during the intervention EFFECTS The water flow rate value is blinking => Insufficient output CAUSES If the flow rate is lower than the measuring threshold, The system does not dispense the liquid and this makes the value blink. SOLUTIONS Increase the nozzle output The system starts dispensing again when the flow rate becomes higher than the measuring threshold. EFFECTS The water flow rate value is blinking => Excessive output CAUSES If the flow rate is higher than the maximum measuring performance, the system measures out the liquid at its maximum value. The value flashes to alert the user. SOLUTIONS Reduce the nozle output or the concentration => The system starts dispensing correctly again when the flow rate falls bellow the maximum measuring value EFFECTS CAUSES The tank level indicator flashes The tank is empty. SOLUTIONS Fill the tank or Switch to an external source of product. 28
29 MAINTENANCE PROCEDURE 29
30 Maintenance to be accomplished MAINTENANCE TO BE MADE EVERY 6 MONTHS : Control the level of oil inside the piston pump (Type 5W40) Clean the filter of the suction part of the pump. MAINTENANCE TO BE MADE EVERY 2 YEARS : CTD OFFERS MAINTENANCE CONTRACTS Clean out the pump : 0.5 liter of oil is necessary Control valves and joints of the pump Control the brush of the electrical motor Control hydraulic and electrical circuits Clean the water flowmeter with ultrasounds Calibrate the water flowmeter with a calibrate flowmeter NOTES : 30
31 ANNEXES 31
32 EC declaration of conformity DECLARATION OF CONFORMITY CTD pulvérisation Parc d entreprises VISIONIS GUÉREINS - FRANCE declare under our sole responsibility that all products in the range : PALLEON to which this declaration refers, satisfy provisions of directives : - Directive 2006/42/CE - Directive 97/23/CE and are in conformity with the following European standard : - EN Done at Guéreins, the 13/11/2017 F.R. BARBIER Legal representative 32
33 HEAD OFFICE Parc d entreprise Visionis GUÉREINS (France) Tel. : +33 (0) Fax. : +33 (0) incendie@ctd-pulverisation.com SAS (simplified joint stock company) with a capital of 150,000 - SIRET NAF 2920Z 33
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