technical manual Catálogo Connect 04.indd 1 20/10/06 20:49:10

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1 technical manual

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3 ENGLISH ESPÑOL CONTENTS 1.- INTRODUCTION TECHNICL DT 2.- FLOOR TRUNKING. General Technical Characteristics B. dditional Technical Tests C. Usable Sections and Maximum Cable Diameters Table 1. Usable Sections and Maximum Floor Trunking Diameters 3.- TRUNKS FOR DISTRIBUTION (CD) ND MECHNISMS (CM) 3.1. INSULTING CD/CM TRUNKS. General Technical Characteristics B. dditional Technical Tests C. Usable Sections Table 2. Usable sections of CD Trunks Table 3. Usable sections of insulating CM Trunks 3.2. LUMINIUM CM TRUNKS. General Technical Characteristics B. Usable Sections Table 4. Usable Sections of luminium CM Trunks 4.- MECHNISM HOLDER UNIT. General Technical Characteristics B. dditional Technical Tests 5.- MULTIFUNCTION BOXES 5.1. SURFCE BOXES, BOXES TO BE BUILT IN ON SITE, ND BOXES TO BE BUILT INTO PLSTER WLLS. General Technical Characteristics B. dditional Technical Tests 5.2. BBILON TOWER. General Technical Characteristics B. dditional Technical Tests 6.- TECHNICL FLOORS. General Technical Characteristics B. Compliance with existing Standards C. dditional Technical Tests D. Sizes 7.- OFFICE SYSTEM. General Technical Characteristics B. ssembly diagrams 49 49

4 8.- MECHNISMS V 10/16 SOCKETS 8.2. DOUBLE 250V SOCKETS 8.3. CONTROL MECHNISMS (BREKERS ND SWITCHES) 8.4. RJ11 ND RJ12 TELEPHONE SOCKETS 8.5. RJ45 CONNECTORS 8.6. MGNETOTHERML ND DIFFERENTIL SWITCHES 8.7. TELEVISION SOCKETS 9.- DDITIONL TECHNICL INFORMTION 50

5 TECHNICL DT 1. INTRODUCTION TECHNICL DT Safety in electrical installations is one of EMS s priorities when developing products for manufacture. For this reason, all these products undergo an exhaustive control to check compliance with all applicable standards and regulations, complemented by subsequent quality controls in all production phases. This Technical Data section refers continuously to the tests applied to guarantee safe installations. Mention is also made of the legislation governing these products, with reference always made to the applicable standard. Furthermore, EMS provides the installation instructions needed to guarantee the safety of the installation, and not just on the basis of its own standards as a manufacturer, but also in accordance with the applicable legislation and standards. ENGLISH Moreover, all the products in this catalogue fall within the scope of the European Directive BT 73/23 EEC for low-voltage installations, and the products bear the corresponding EC mark and the marks applicable to it as required by this Directive and by the relevant legislation. EMS participates in the following national harmonisation work groups which are in charge of drafting the standards applicable to the products in this catalogue: EN/CTN 201/SC23/WG1: Trunks EN/CTN 201/SC23/WG7: Fire behaviour in electrical wiring systems EN/CTN 201/SC23B/WG5: Junction boxes and electrical mechanisms EN/CTN 201/SC89: Fire hazards ll under the strictest possible Quality and Environmental Management System, pioneered by EMS, as substantiated by the SGI certification (Integrated Quality Management System ISO 9001, and Environment 14001) for all its facilities, being the first company in the electrical sector to obtain this certification. Finally, mention must be made of the company s technical media, with one of the most important laboratories in the sector, that respond to the major and continuous investments made by EMS in Research, Development and Innovation. 51

6 2. FLOOR TRUNKING. GENERL TECHNICL CHRCTERISTICS MTERIL M1 rigid PVC Technical characteristics and tests included in the dditional Technical Tests paragraph COLOUR RL 7030 Grey COMPLINCE WITH THE STNDRD EN :2005 Cable trunking systems and cable ducting systems for electrical installations. Part 1: General requirements. OPERTING TEMPERTURE: -15ºC to +60ºC MIN. STORGE ND TRNSPORT TEMPERTURE: -45ºC COVER RETENTION OPENED ONLY WITH THE HELP OF TOOL Dossier no of the L.G..I. IMPCT STRENGTH 2 J (MEDIUM) ELECTRICL PROPERTIES INSULTING FLME SPRED RESISTNCE NON-FLME SPREDING Dossier no of the L.G..I. GLOW WIRE TEST DEGREE OF SEVERITY 960ºC (according to UNE EN :2001) HET RESISTNCE TEST STISFCTORY T 70ºC PROTECTION FROM SOLID ND LIQUID PENETRTION (*) Floor trunk PC-1250: Degree IP64 Floor trunks PC-1875 and PC-25100: Degree IP65 ccording to UNE 20324:93 (EN 60529) Report no. S of the IMME (*) pplicable only to the closure of the Cover - Floor Trunk section 52

7 TECHNICL DT DECLRTION OF CONFORMITY MRKING. COMPLINCE WITH THE EUROPEN DIRECTIVE BT 73/23/EEC COMPLINCE WITH THE STNDRD EN :2005, WITH CLSSIFICTION: NON-METLLIC. IMPCT STRENGTH 2 J (MEDIUM) TEMPERTURE 121 (*) NON-FLME SPREDING. NO ELECTRICL CONTINUITY. WITH ELECTRICL INSULTION. IP65 (PC-1875 and PC-25100) and IP64 (PC-1250) CCESS COVER THT CN ONLY BE OPENED WITH TOOLS ENGLISH (*) Code 121: 1: Minimum storage and transport temperature (-45ºC) 2: Minimum installation and application temperature (-15ºC) 1: Maximum installation and application temperature (+60ºC) B. DDITIONL TECHNICL TESTS FIRE RECTION TEST i (flammability index) = 0 s (flame spread index) = 0 h (maximum flame length index) = 0 c combustion index) < 1 Classification: M1 ccording to UNE ccording to dossier no of the L.G..I. PLSTIC MTERIL FLMMBILITY TEST Classification: Degree 94-V0 ccording to UL Dossier no / of the IMPLS GLOW WIRE TEST Result of the test: Satisfactory. Degree of severity: 960ºC ccording to UNE-EN :02 Dossier no / of the IMPLS SELF-EXTINGUISHING TEST Classification: FH1 Extinguishing time: 0 sec. ccording to UNE Dossier no of the L.G..I.I. 53

8 FIRE RECTION TEST FOR BUILDING MTERILS ND STRUCTURES Classification: Class 1 Method for the classification of flame spread ccording to BS 476 part 7: 1997 Dossier no of the L.G..I. RESISTNCE TO BNORML HET Result of the test: Satisfactory (T 500ºC) Dossier no of the L.G..I. CORROSIVENESS OF THE GSES EMITTED DURING THE COMBUSTION OF THE PVC Result of the test: ph > 2. Conductivity < 2750 µs/cm ccording to UNE (part 2) Report no. T 0373/98 of the IMPLS DETERMINTION OF CO ND HCl IN THE COMBUSTION OF THE PVC Result of the test: HCl: 262 mg/(g. of sample) CO: 47 mg/(g of sample) ccording to NF C Dossier of the L.G..I. DETERMINTION OF THE LIMITING OXYGEN INDEX (L.O.I.) Result of the test: Limiting oxygen index (concentration %) = Interval between 58 and 59. ccording to UNE EN ISO :01 TEST FOR THE DETERMINTION OF SMOKE OPCITY DURING COMBUSTION Result of the test: Maximum specific optical density:dm= 395 Value of darkening due to smoke V0F4=182.2 ccording to NF X :86 (STM E ) Dossier of the L.G..I. CLSSIFICTION OF FIRE BEHVIOUR: FIRE RECTION, OPCITY ND SMOKE TOXICITY Classification: I1 F4 ccording to NF F TEST FOR THE DETERMINTION OF THE DIELECTRIC STRENGTH OF PERFORTION OF PVC Result of the test: >Dielectric strength 20 kv/mm ccording to UNE (part 1) Dossier no of the L.G..I. TRNSVERSL ND SURFCE RESISTIVITY DETERMINTION TEST Result of the test: ccording to UNE 21303:83 Dossier no of the L.G..I. PROTECTION FROM MECHNICL DMGE Result of the test: Classification Degree IK-09 ccording to UNE EN 50102:1995 Surface resistivity (s): > 1.88 x 1015 W Transversal resistivity (r): > 3.25 x 1014 W cm 54

9 TECHNICL DT C. USBLE SECTIONS ND MXIMUM CBLE DIMETERS MODEL USBLE SECTIONS (mm 2 ) B TOTL MXIMUM CBLE DIMETERS (mm) B PC PC ENGLISH PC TRUNKS FOR DISTRIBUTION (CD) ND MECHNISMS (CM) INSULTING CD/CM TRUNKS. GENERL TECHNICL CHRCTERISTICS MTERIL M1 rigid PVC Technical characteristics and tests included in the dditional Technical Tests paragraph COLOUR RL 9003 White COMPLINCE WITH THE STNDRD EN :2005 Cable trunking systems and cable ducting systems for electrical installations. Part 1: General requirements. OPERTING TEMPERTURE -15ºC to +60ºC MIN. STORGE ND TRNSPORT TEMPERTURE: -45ºC COVER RETENTION OPENED ONLY WITH THE HELP OF TOOL IMPCT STRENGTH 2 J (MEDIUM) 55

10 ELECTRICL PROPERTIES: INSULTING FLME SPRED RESISTNCE NON-FLME SPREDING Dossier no of the L.G..I. GLOW WIRE TEST DEGREE OF SEVERITY 960ºC (according to UNE EN :2001) HET RESISTNCE TEST STISFCTORY T 70ºC PROTECTION FROM SOLID ND LIQUID PENETRTION (*) Classification - CD and CM Trunks: Degree IP55 ccording to UNE 20324:93 (EN 60529) (*) pplicable only to the closure of the Cover - Trunk section DECLRTION OF CONFORMITY MRKING. COMPLINCE WITH THE EUROPEN DIRECTIVE BT 73/23/EEC COMPLINCE WITH THE STNDRD EN :2005, WITH CLSSIFICTION: NON-METLLIC. IMPCT STRENGTH 2 J (MEDIUM) TEMPERTURE 121 (*) NON-FLME SPREDING. NO ELECTRICL CONTINUITY. WITH ELECTRICL INSULTION. IP55 CCESS COVER THT CN ONLY BE OPENED WITH TOOLS (*) Code 121: 1: Minimum storage and transport temperature (-45ºC) 2: Minimum installation and application temperature (-15ºC) 1: Maximum installation and application temperature (+60ºC) B. DDITIONL TECHNICL TESTS FIRE RECTION TEST Classification: M1 ccording to UNE VERTICL FLMMBILITY TEST Classification: Degree V0 ccording to UNE EN and UL HORIZONTL FLMMBILITY TEST Classification: Degree HB40 ccording to UNE EN

11 TECHNICL DT GLOW WIRE TEST Result of the test: Satisfactory. Degree of severity: 960ºC ccording to UNE EN PROTECTION FROM SOLID ND LIQUID PENETRTION Result of the test: CD and CM Trunks: Degree IP55 pplicable only to the closure of the Cover - Trunk section ccording to UNE 20324:93 (EN 60529) PROTECTION FROM MECHNICL DMGE Result of the test: Classification Degree IK-09 ccording to UNE EN 50102:19955 ENGLISH C. USBLE SECTIONS MODEL USBLE SECTIONS (mm 2 ) SECCIONES ÚTILES ENTRE TBIQUES (mm 2 ) B C D E CD CD /2 B 900/900 B CD B B B C B C B C CD /2 B 1.160/1.160 B CD B B B C B C B C CD B B B C B C B C CD B B B C B C B C

12 MODEL TOTL USBLE SECTION (mm 2 ) USBLE SECTIONS BETWEEN WLLS (mm 2 ) B C D E CD (*) B C D E B C D E B C D E B C D E CD (*) B C D E B C D E B C D E B C D E CD / B 3.465/3.465 B C D x 8 B C D B C D Table 2. Usable sections of CD Trunks. (*) In the distribution trunks CD and CD-60200, the sections are defined for the maximum number of conductors, the other combinations of 2, 3, or 4 trunks may be set by differences as from the maximum section. 58

13 TECHNICL DT MODEL TOTL USBLE SECTION (mm 2 ) USBLE SECTIONS BETWEEN WLLSV (mm 2 ) B C D E CM B B B C B C B C ENGLISH CM B B B C B C B C CM (*) / / B C D E x 8 B C D E B C D E B C D E Table 3. Usable Sections of insulating CM Trunks (*) In the trunk CM-60200/2x80, the sections are defined for the maximum number of conductors; the other combinations of 2, 3, 4, or 5 trunks may be set by differences as from the maximum section LUMINIUM CM TRUNKS - GENERL TECHNICL CHRCTERISTICS MTERIL COLOR Satin-finish anodised aluminium RL 9006 luminium COMPLINCE WITH THE STNDRD EN :2005 Cable trunking systems and cable ducting systems for electrical installations. Part 1: General requirements. 59

14 OPERTING TEMPERTURE: -25ºC to +120ºC MIN. STORGE ND TRNSPORT TEMPERTURE: -45ºC COVER RETENTION OPENED ONLY WITH THE HELP OF TOOL IMPCT STRENGTH: 2 J (MEDIUM) ELECTRICL PROPERTIES: WITHOUT ELECTRICL INSULTION FLME SPRED RESISTNCE: NON-FLME SPREDING PROTECTION FROM SOLID ND LIQUID PENETRTION (*) Degree IP55 ccording to UNE 20324:93 (EN 60529) (*) pplicable only to the closure of the Cover - Trunk section DECLRTION OF CONFORMITY: EEC EC MRKING. COMPLINCE WITH THE EUROPEN DIRECTIVE BT 73/23/ COMPLINCE WITH THE STNDRD EN :2005, WITH CLSSIFICTION: METLLIC IMPCT STRENGTH 2 J (MEDIUM) TEMPERTURE 114 (*) NON-FLME SPREDING. WITH ELECTRICL CONTINUITY. WITHOUT ELECTRICL INSULTION. IP55 CCESS COVER THT CN ONLY BE OPENED WITH TOOLS (*) Code 114: 1: Minimum storage and transport temperature (-45ºC) 1: Minimum installation and application temperature (-25ºC) 4: Maximum installation and application temperature (+120ºC) 60

15 TECHNICL DT MODEL USBLE SECTIONS (mm 2 ) B TOTL CM CM ENGLISH CM (*) / 2 x Table 4. Usable Sections of luminium CM Trunks 4. MECHNISM HOLDER UNIT. GENERL CHRCTERISTICS Material Colores Self-extinguishing and UV-stabilised BS. RL 9003 White Colour frames RL 1003 Yellow RL 3020 Red RL 5015 Blue RL 6032 Green PTENTED SYSTEM Compliance with the Standard EN :2005 Cable trunking systems and cable ducting systems for electrical installations. Part 1: General requirements. The CD and CM series mechanism holders for distribution trunks and mechanisms comply with existing national and international standards. The aforementioned mechanism holders have ENOR certification (N mark) regarding the standards: UNE 20315: Socket bases and plugs for household and similar use UNE EN (EN : 1999): Switches for fixed, household and similar electrical installations. Part 1: General requirements. UNE EN /1: Switches for fixed, household and similar electrical installations. Part 1: General requirements. N MRK. CCESSORIES FOR SSEMBLING SWITCHES ND BSES: ENOR Product Certificate no. 030/

16 DECLRCIÓN DE CONFORMIDD EC MRKING. COMPLINCE WITH THE EUROPEN DIRECTIVE BT 73/23/ EEC. COMPLINCE WITH THE STNDRD EN :2005, WITH CLSSIFICTION: NON-METLLIC IMPCT STRENGTH DURING INSTLLTION ND PPLICTION: MEDIUM STORGE, TRNSPORT ND INSTLLTION TEMPERTURES: CLSSIFICTION 121 (*) (*) Code 121: 1: Minimum storage and transport temperature (-45ºC) 2: Minimum installation and application temperature (-15ºC) 1: Maximum installation and application temperature (+60ºC)) NON-FLME SPREDING NO ELECTRICL CONTINUITY. WITH ELECTRICL INSULTION. WITH CCESS COVER THT CN ONLY BE OPENED WITH TOOLS B. DDITIONL TECHNICL TESTS GLOW WIRE TEST Result of the test: Satisfactory. Degree of severity: 650ºC ccording to UNE EN PROTECTION FROM MECHNICL DMGE Result of the test: Passed, according to UNE EN BNORML HET RESISTNCE Result of the test: Satisfactory at 70ºC according to UNE EN GING RESISTNCE TEST Result of the test: Satisfactory at 70ºC according to UNE EN MOISTURE RESISTNCE Result of the test: Passed. Moisture range: [91%, 95%] according to UNE EN EXTERNL LOD TEST Result: Passed. Tested to 1.5 times the maximum breaking load according to UNE EN

17 TECHNICL DT 5. MULTIFUNCTION BOXES 5.1. SURFCE BOXES, BOXES TO BE BUILT IN ON SITE, ND BOXES TO BE BUILT INTO PLSTER WLLS. GENERL CHRCTERISTICS ENGLISH MTERIL COLOR Self-extinguishing and UV-stabilised BS RL 9003 White The system may be adapted to allow for easy expansion and/or reduction, and so expansion modules are supplied Tools and fixing screws are not necessary to assemble all their components. The box may be serviced on any of its four sides. It can be mounted both horizontally and vertically to suit the mechanisms orientation, according to installation requirements. SURFCE BOXES: The mains covers allow access to the following trunks: MC 1625 MC 1640 MC 1640/2 MC 2540 MC 2540/2 BUILT-IN BOXES: They may be serviced using trunks of up to Æ20 mm on one side and up to Æ16 mm on the other. PTENTED SYSTEM They are specially designed to enable the frames to be removed together, without the need to dismantle them one by one. They enable straight and curved plugs to be connected, without interference between them. Compliance with the UNE 20451:1997. Boxes and enclosures for electrical accessories for household and similar fixed electrical installations. Compliance with the IEC :2002. Boxes and enclosures for electrical accessories for household and similar fixed electrical installations - Part 1: General requirements. Compliance with existing national and international standards: UNE 20451: 97: General requirements for accessory enclosures for household and similar fixed electrical installations 63

18 IEC : Boxes and enclosures for electrical accessories for household and similar fixed electrical installations CB Certificate from the IEC (International Electrotechnical Commission), for international standard IEC : ENOR Product certification (N Mark): BOXES FOR SWITCHES ND BSES: ENOR product certificate no. 030/ EMS was the first Spanish company to obtain the N certification with magnetothermal protection DECLRTION OF CONFORMITY EC MRKING. COMPLINCE WITH THE EUROPEN DIRECTIVE BT 73/23/ EEC. Compliance with the standards UNE 20451:1997 and IEC , with classification CCORDING TO UNE TYPE OF MTERIL Insulating material METHOD OF INSTLLTION SURFCE BOXES: Surface-mounted BUILT-IN BOXES: Semi built-in METHOD OF SSEMBLY SURFCE BOXES: Surface enclosures on non-combustible walls and ceilings BUILT-IN BOXES: Enclosures on non-combustible walls, ceilings and hollows. TEMPERTURE INTERVL DURING INSTLLTION ºC to +60ºC MXIMUM TEMPERTURE DURING THE CONSTRUCTION OF THE WORK ºC DEGREE OF PROTECTION FROM DIRECT CONTCT ND HRMFUL PENETR- TION OF SOLID OBJECTS ND WTER 5.6. IP-3X - Surface Boxes with Magnetothermal switch IP-4X - Surface Boxes without Magnetothermal switch IP-3X Built-in Boxes THE EXISTENCE OF SUSPENSION MEDI Without suspension media CCORDING TO IEC TYPE OF MTERIL 7.1. Insulating METHOD OF INSTLLTION SURFCE-MOUNTED - Non-combustible Walls / Furniture BUILT-IN SSEMBLY (Boxes built-in on site) Non-combustible walls, non-combustible ceilings or non-combustible floors BUILT-IN SSEMBLY (Boxes built into plaster walls) Hollow walls, hollow ceilings, hollow floors or furniture SITE - Suitable for all types of installation, except in concrete. TIPO DE ENTRDS Con entradas para tubos lisos o corrugados Con entradas para otros tipos de conductores / cables o conductos. 64

19 TECHNICL DT TYPE OF INLETS With inlets for smooth or corrugated tubes With inlets for other types of conductors/cables or trunks. FIXING MEDI SURFCE BOXES: With cable retention BUILT-IN BOXES: Without fixing system MXIMUM ND MINIMUM TEMPERTURES DURING INSTLLTION ºC to +60ºC MXIMUM TEMPERTURE DURING THE CSTING PROCESS 7.6. Not applicable ENGLISH B. DDITIONL TECHNICL TESTS PROTECTION FROM ELECTRIC SHOCKS Result of the test: Satisfactory ccording to IEC :2002. ccording to dossier no. 030/ of the CEIS CONSTRUCTION PROVISIONS Result of the test: Satisfactory ccording to IEC :2002 ccording to dossier no. 030/ of the CEIS RESISTNCE TO GING, PROTECTION FROM THE ENTRY OF SOLID OBJECTS ND FROM THE HRMFUL PENETRTION OF WTER Result of the test: Satisfactory ccording to IEC :2002 ccording to dossier no. 030/ of the CEIS RESISTNCE OF INSULTION ND VOLTGE STRESS Result of the test: Satisfactory ccording to IEC :2002 ccording to dossier no. 030/ of the CEIS MECHNICL STRESS Result of the test: Satisfactory ccording to IEC :2002 ccording to dossier no. 030/ of the CEIS HET RESISTNCE Result of the test: Satisfactory ccording to IEC :2002 ccording to dossier no. 030/ of the CEIS RESISTNCE OF THE INSULTING MTERIL TO BNORML HET ND FIRE Result of the test: Satisfactory ccording to IEC :2002 ccording to dossier no. 030/ of the CEIS 65

20 PROTECTION FROM ELECTRIC SHOCKS Result: Satisfactory. Degree of Protection IP 30 (with magnetothermal switch) Degree of Protection IP 40 (without magnetothermal switch) ccording to UNE ccording to dossier no. 030/ of the CEIS CONSTRUCTION PROVISIONS Result: The enclosures have a suitable mechanical resistance. ccording to UNE ccording to dossier no. 030/ of the CEIS RESISTNCE TO GING Result: fter the test, the samples showed no deterioration. ccording to UNE ccording to dossier no. 030/ of the CEIS 5.2. BBILON TOWER. GENERL CHRCTERISTICS MTERIL Plastic parts: Self-extinguishing BS vailable in the following colours: RL 7026 Grey RL 3020 Red RL 6032 Green RL 1003 Yellow RL 5015 Blue PTENTED SYSTEM luminium: luminium injected with epoxy coating. Its functional design offers advantages in the installation, such as saving the skirting board in wall installations, opening the mechanism holder by means of a hinge system, thus providing easy access to the Tower s interior, as well as allowing for a wide range of assembly combinations, etc. The Babilon Tower may be directly accessed with the PC 1250 Floor Trunk, or laterally by means of the corresponding accessories, with PC 1875 and PC The Tower may be accessed through the MC1616, MC1625 and MC1640 minitrunks by means of an optional accessory (minitrunk coupling) inserted into the back of the Tower 66

21 TECHNICL DT STNDRDS It is suitable and safe for the purpose it has been designed for, and it complies with the following standards: UNE-EN :1997 Cable trunking systems and cable ducting systems for electrical installations. Part 1: General requirements. ccording to Standard EN :1997 the Babilon Mechanism Tower is classified as:.2. SCC/SCNC type for floor installations Type: Service Unit For: pparatus ssembly: On the floor surface. ENGLISH SWITCHES UNE-EN :1996 Switches for household and similar fixed electrical installations. Part 1: General prescriptions. SERVICE POLES PrEN CBLE TRUNKING ND DUCTING SYSTEMS FOR ELECTRICL INSTLLTIONS Part 2.4: Particular requirements for Service poles B. DDITIONL TECHNICL TESTS Test for protection from the penetration of solid bodies, according to standard UNE 20324:93. Result: IP-4X. Test for impact for installation and application: Pr EN : Section Shock resistance: Medium. Impact test according to UNE EN 50102: 96. Result: IK-07. Glow wire test according to UNE EN Degree of severity: 650ºC Heat resistance (Imprint test / ir ventilation heater) according to EN : Section Test satisfactory (70 ºC 6 2 ºC). 6.- TECHNICL FLOORS. GENERL CHRCTERISTICS MTERILES Insulating materials: Metallic materials: Self-extinguishing Polyamide 6 (ST Boxes) Self-extinguishing PC+BS (CP Boxes) Galvanised steel plate SZ (CPM Boxes) 67

22 COLOR RL 9004 Black dvantages The most outstanding advantages of this Technical Floor range or system, and which give it a special edge on other products currently on the market are: Regarding the ST-2 boxes 1.s with the ST-4, ST-6 and ST-8, the mechanism holder frames can be removed in order to assemble the mechanisms. 2.The ST-2 mechanism holder box enables us to connect both curved and straight plugs, with the same connection and assembly characteristics. 3.The latch regulation range enables us to cover thicknesses of between 8 and 47 mm, without the need to exchange their position. 4.Safety cover system with multiple independent openings that facilitate connection at the work station. REGRDING THE ST-4, ST-6 ND ST-8 BOXES 1. Their carefully studied V-shaped design allows for maximum use of the interior space, whilst at the same time reducing the total height of the box. In this way we may place any type of plug (straight or curved) inside without the need to increase the height, and we may also safely close the cover. 2.The boxes mechanism holders may be removed in one block in order to facilitate connection. 3.The cover may be placed in 2 positions (tools are required) 4.Simple removal of the cover using a tool, to be placed in the required direction. 5.Easy opening system. 6.Device for placing magnetothermal switches (only ST-6). The box height does not have to be increased for their placement. 7.The box has compartments for flanges and connection leads 8.Guide for cable outlet and retention. 68

23 TECHNICL DT IMPORTNT FETURES The ST-4, ST-6 and ST-8 boxes have certain important features that must be known: 1. The latch has 2 assembly positions according to floor thickness. In order to cover all floor thicknesses, the latch has 2 positions: the normal position set by the manufacturer has a thickness interval of 12 to 35 mm, and the other position is for narrow thicknesses of 3 to 25 mm. ENGLISH Normal position set by manufacturer WIDE THICKNESSES NRROW THICKNESSES 2. The Schuko mechanism has a set position. It is important to bear in mind that the correct placement of the mechanism is essential for a correct interior distribution of plugs and cables. 3. The hollow for the carpet, parquet, tiles... is 5 mm deep. 4. The BCM mechanism cover base has inlets for tubes of between ø18 and ø In order to install boxes, the false floor must be equal to or higher than 75 mm. The standard height on the market is 80 mm 7. Sizes for the hollow where the boxes are to be inserted. ST-2: ST-4: ST-6: ST-8: 2 taladros de Ø80 cuyos centros están separados 60 mm. 164x182 cm 164x246 cm. 182x347 cm. 69

24 Below the Surface Metal junction boxes CPM (only applicable to ST-4, ST-6 and ST-8) The EMS metal junction boxes offer an innovative and functional system. Their special design enables us to guarantee that the system is the easiest and safest on the market. The metal junction boxes stand out for the following: 1. Their regulation and levelling system is completely new and can be carried out with just 1 llen key, without the slightest effort. The metal Junction Boxes (CPM) have a regulation range of between 75 and 110 mm. This regulation option is included out of the need to level all the premises boxes in the installation below the surface, so that the concrete is at the same height at all points. 2. With the EMS below surface system, there is no need to increase the minimum height, as 75 mm enable us to cover all types of plugs and sockets, including magnetothermals. In other systems on the market, if you attempt to place straight or magnetothermal plugs, you must increase the height (in some cases up to 100 mm.) in order to have sufficient space inside the connection boxes. This new installation concept enables a saving of concrete of up to 25% in some cases, with all the advantages that this entails: financial and the fact that it is not necessary to increase the premises admissible load. 3. The safety requirement for the installer and the user has been a priority during the metal junction boxes design stage. These boxes have no cutting edges or facets, which greatly facilitate their use and operation. Following this principle, the unit is held with metal zeds that are subsequently removed, preventing any possible harm to the installer during the electrical cabling process. 4. Electrical continuity all over the box through four points (corners). Earthing device (Cable minimum 4 mm2) 5. The boxes have bypass boards for trunk, tube and those without holes that may be easily removed from the box to be serviced or replaced. 6. The boxes have alignment marks that enable us to position several boxes in perfect order. 70

25 TECHNICL DT Plastic junction boxes CP (only applicable to ST-2, ST-4 and ST-6) Important: This application is not possible with the ST-8 model. Should you require an installation below the surface with ST-8 boxes, a CPM metal box should be used. Plastic junction boxes have the same function as metal boxes but they are used for small installations where cost is an important factor. They also allow for greater freedom of movement in the installation as they are inter-connected with tubes. The CP junction boxes stand out for the following: 1. s with the CPM boxes, the CP boxes have a chipboard to prevent material from falling inside. ENGLISH 2. ccess to the box has been prepared for tubes of Ø18 and Ø30. With a pre-punched access, we can insert tubes of these diameters inside the box. 3. The regulation and fixing system for the CP-4 and CP-6 boxes is carried out using screws: 4 screws increase the height and another 4 secure the box. 4. The CP-2 has the same regulation-fixing system but only 2 screws are used for fixing. The tube access is Ø24 mm. 5. Regulation height: Between 75 and 95 mm. Metal trunks - CM The EMS technical floor box system has an additional complete system of metal trunks and accessories for below the surface, with all the required measurements and heights. 71

26 EMS has the following measurements: height 28 and 38 mm and width 150, 200, 250 and 300 mm. The trunks have interior compartments to separate the different types of cables, whilst at the same time increasing the trunk reinforcement. EMS supplies trunks with 2 and 3 compartments. For quick installation, EMS has developed a part that can be used for coupling, fixing and as a final cover for the trunks. Depending on its position, a revolving part that is placed on the ends serves as a final cover or for coupling-fixing. B. COMPLINCE WITH EXISTING STNDRDS COMPLINCE WITH THE UNE 20451:1997. Boxes and enclosures for electrical accessories for household and similar fixed electrical installations. Compliance with Standard IEC :2002. Boxes and enclosures for electrical accessories for household and similar fixed electrical installations - Part 1: General requirements. Compliance with Standard IEC Ed. 1: Boxes and enclosures for electrical accessories for household and similar fixed electrical installations - Part 23 : Particular requirements for floor boxes and enclosures Declaration of conformity MRKING. COMPLINCE WITH THE EUROPEN DIRECTIVE BT 73/23/EEC. Compliance with the standards UNE 20451:1997 and IEC 60670, with classification: CCORDING TO IEC Technical floor boxes for false floors (ST models) 7.1. Insulating Non-combustible floors Combustible floors Suitable for all types of installation except into concrete With inlets for plain or corrugated conduits (si se utiliza la caja BCM) With cable retention ºC to +60ºC 7.6. No aplicable Class Ha IP>2X 72

27 TECHNICL DT The classification of technical floor boxes according to point 7 of the standard CEI and which is in addition to the classification provided in section 7 of the general part, is for all technical floor boxes Floor boxes or enclosures intended to be installed in floor subjected to drytreatment Flush-floor enclosures intended to protect accesories against traffic load Enclosure with a removable lid. Insulating technical floor boxes for surface (CP models) 7.1. Insulating Non-combustible floors Suitable for installation into concrete during the casting process With inlets for plain or corrugated conduits With cable retention ºC to +60ºC ºC ENGLISH The classification of technical floor boxes according to point 7 of the standard CEI CD and which is in addition to the classification provided in section 7 of the general part, is for all technical floor boxes: Floor boxes or enclosures intended to be installed in floor subjected to drytreatment Flush-floor enclosures intended to protect accesories against traffic load Enclosure with a removable lid. Metal technical floor boxes for surface (CPM models) Composite Non-combustible floors Suitable for installation into concrete during the casting process With inlets for plain or corrugated conduits With inlets for other types of conductors/cables or conduits With cable retention ºC to +60ºC ºC The classification of technical floor boxes according to point 7 of the standard CEI CD and which is in addition to the classification provided in section 7 of the general part, is for all technical floor boxes: Floor boxes or enclosures intended to be installed in floor subjected to drytreatment Flush-floor enclosures intended to protect accesories against traffic load Enclosure with a removable lid. 73

28 C. DDITIONL TECHNICL TESTS PROTECTION FROM ELECTRIC SHOCKS Result of the test: IP4X ccording to IEC :2002. (10) EXTERNL LOD TEST Result of the test: Satisfactory ccording to UNE EN :2005 GLOW WIRE TEST Result of the test: Satisfactory. Degree of severity: 650ºC ccording to UNE EN HET RESISTNCE Result of the test: Satisfactory at 70ºC ccording to 20451:1997 COMPRESSION TEST FOR FLOOR MOUNTING BOXES Result of the test: Satisfactory ccording to IEC CDV D. SIZES 74

29 TECHNICL DT ENGLISH 75

30 76

31 TECHNICL DT ENGLISH 77

32 TECHNICL DT ENGLISH 79

33 80

34 TECHNICL DT / CPM 48-8 ENGLISH 7.- OFFICE SYSTEM. GENERL CHRCTERISTICS MTERILS MatInsulating material: Metal material: Self-extinguishing BS Silver anodised aluminium with satin finish COLOUR RL 7024 Graphite grey RL 9006 luminium RL 9003 White COMPLINCE WITH EXISTING STNDRDS UNE EN : Cable trunking systems and cable ducting systems for electrical installations. Part 1: General requirements. Pr EN : Cable trunking systems and cable ducting systems for electrical installations. Part 2-4: Specific requirements for Service Poles. UNE EN : Switches for fixed household and similar electrical installations. Part 1: General requirements. 81

35 B. SSEMBLY DIGRMS 8. MECHNISMS ELECTRIC SOCKETS RJ45 CONNECTORS ND HOLDERS PHONE SOCKETS SWITCHES OTHERS DIFFERENTIL TELEVISION SOCKET V 10/16 SOCKETS They comply with the UNE standard: Socket bases and plugs for household and similar use Product certified with the ENOR N mark, with dossier no. 030/ This certificate also guarantees compliance with all the requirements of the aforementioned standard. Main technical data: Material: Self-quenching technical polymer with high impact strength and against cleaning products and ultraviolet radiation. Terminals for cables of up to 4 mm2, rigid or flexible. Connection by means of mixed-head screws supplied loose for faster installation. Insulation resistance > 5 M_ at 500 V. Dielectric strength > 2000 V Minimum cutting power: 100 operations at 1.25*IN and 275 V, with cos_=0.6 Minimum service life: changes of position at IN and 250 V, with cos_= 0.8 Degree of protection according to UNE EN : IP-X DOUBLE 250 V SOCKETS SPECIFIC COVERS ND FUNCTIONS Double 250v sockets Field of application Power supply for computers, printers, cash registers, portable lighting appliances, and generally, all common equipment in the tertiary sector. 82

36 TECHNICL DT There are articles (refs: U3.069.XXSD) designed for connecting plugs with adaptors for selective seal opening. They are usually sent to installations with specific power supply systems (circuits with UPS, etc). ll sockets may be selected in red to indicate special circuits (UPS equipment, etc). Technical and installation characteristics llocated voltage: 250V ssembly by pressure on the frames without the need for screws. Terminals are aligned on both sides and internally connected. Terminals for conductors of up to 4 mm2, rigid or flexible. Connection of the phase and neutral terminals using mixed head screws and arched swing-arm washer ( yoke screw ), which enables a perfect cable grip, even where there is a difference in diameter. This technique is developed by Schneider Electric. Front tightening system makes it easier to tighten and loosen for maintenance operations. The cover is secured using a single screw. The socket is dismantled from the front of the frame using a simple unlocking system. There are articles with neon lights to indicate voltage in the socket. ll articles have safety seals. The covers are supplied in a shiny finish, signal white (RL 9003), pure white (RL 9010), aluminium and red. Technopolymer material that is resistant to abnormal heat and fire, halogen free and highly resistant to impact. The front parts are resistant to cleaning products and UV radiation. Standards ENGLISH In compliance with Standard UNE Insulation resistance: > 5MΩ a 500V Dielectric strength: > 2000V Minimum cutting power: 100 operations at 1.25 x IN and 275V, with cos = 0.6 Elastic and enclosing cells. During operations, the earth contact is established first, and it is stopped last. Minimum service life: changes of position at IN and 250V, with cos = 0.8 Sizes 83

37 8.3. CONTROL MECHNISMS (BREKERS ND SWITCHES) They comply with the UNE EN standard: : 2003: Switches for fixed, household and similar installations. Part 1: General prescriptions. Product certified with the ENOR N mark, with dossier no 030/ This certificate also guarantees assurance of all the requirements of the aforementioned standard. Main technical data: Shiny material resistant to cleaning products and stabilised versus UV radiation. RL 9003 White. Degree of protection according to UNE EN : IP-X1 Self-quenching material with high impact strength For the connection of rigid or flexible conductors to terminal strips. Insulation resistance > 5 M_ at 500 V. Dielectric strength > 2000 V Minimum cutting power: > 200 operations at 1.25*IN and 275 V, with cos_= 0.3 > 200 operations at 1.25* IN and 250 V, with tungsten filament lamps. Minimum service life: > changes of position at 1.25*IN and 250 V, with cos _= 0.6 > changes of position with fluorescent charge (mechanisms of 10 X) > 5000 changes of position with fluorescent charge (mechanisms of 16 X) 8.4. RJ 11 ND RJ 12 TELEPHONE SOCKETS (4 ND 6 WIRES, RESPECTIVELY) Compliance with the requirements of RD/1/1998 and RD 279/1999 (Telecommunications Common Infrastructure Regulation) (only 6 contacts sockets). For connection to the telephone network, modems, faxes and other telephony equipment. Category 3 (transmission speeds of up to 16 Mb/s) The typical line of 1 pair of wires is connected between L1 and L2, the connection of ISDN, DSL and other 4 wire lines (two pairs) is between L1-L2 and TX-TS. 84

38 TECHNICL DT Wiring diagram: RJ12 RJ12 TERMINL No SYMBOL ND COLOUR TX 3 L2 4 L1 5 TS 6 T RJ12 RJ12 ENGLISH Shiny material resistant to cleaning products and stabilised versus UV radiation. RL 9003 White. Self-quenching material with high impact strength RJ-45 CONNECTORS (8 WIRES) Category 5E (5 improved) Wiring system: Universal Insulating material: Self-quenching polycarbonate V0 according to UL 94 Contact material: Bronze / phosphorous (contact material); Nickel with gold film (contact mating area); Nickel with lead film (contact termination area plating). 85

39 ssembly diagram: 1 2 Trim Flush 3 4 CONTCT No EL/TI 568 Green-White Green Orange-White Blue Blue-White Orange Brown-White Brown Pair 3 Pair 1 Pair 4 Par 2 EL/TI568B Green-White Pair 2 Green Orange-White Blue Pair 1 Blue-White Orange Brown-White Brown Pair 4 Pair 3 86

40 TECHNICL DT 5.5. MGNETOTHERML ND DIFFERENTIL SWITCHES Field of application The automatic magnetothermal switches and automatic magnetothermal differential switches are used as a supplementary protection measure at the head of the installation. They thus make it possible to substantially increase the protection of the sensitive parts of the installation from overcurrents, short-circuits and branch faults. The automatic magnetothermal switches and automatic magnetothermal differential switches are used as a supplementary protection measure at the head of the installation. They thus make it possible to substantially increase the protection of the sensitive parts of the installation from overcurrents, short-circuits and branch faults. Power sockets for electronic devices (PC and accessories, typewriters, electronic scales, cash registers, etc.) This also allows us to reduce and locate the fault areas, thus obtaining better availability of the rest of the installation upstream from this additional protection system. ENGLISH Installation characteristics and techniques Rated voltage 230V Rated operational current (gage) and cut-off power of the automatic magnetothermal switches. Reference No. of poles gage () Cut-off power () N N N Rated operational current (gage) and cut-off power of the automatic magnetothermal differential switches. Reference No. of poles gage () Cut-off power () N N N The switch installed on a vertical wall with an IP41 degree of protection. The device should be used in a dry and powder-free place, with an ambient temperature between 5º to 40ºC. The circuit is closed by pressing the switch towards the «I» symbol. The circuit is opened by manually pressing the switch towards the «O» symbol, or automatically by a thermal or magnetic action. In the magnetothermal differential switches the circuit is also opened by pressing the test button «T» and automatically by differential action. 87

41 5.6. TELEVISION SOCKETS TELEVISION SOCKETS Installation characteristics: EMS Prepare the coaxial cable according to the measures specified in the following figure: Make sure that no wire of the outside mesh touches the central wire (live). Raise the main lid of the socket and fit the cable/s according to the following photo: On installing two cables (in the Intermediate series sockets) check that the cable matches the position indicated by the arrows on the signal input and signal output socket. Lower the lid and screw it down tightly. LIDS FOR STNDRD MRKET SOCKETS EMS The lids with ref. U9.440.XX and U9.441.XX make it possible to provide the standard TV bases with the UNIC finish (such as TELEVES, IKUSI, etc.). Zip-type guides must be removed from the fmae, as indicated in the attached drawings. Standards: EMS EN , EN , EN UNE (2nd) DIN DIN EMC Guideline 88

42 TECHNICL DT Dimensions: EMS SM TV socket Lid ENGLISH 6. DDITIONL TECHNICL INFORMTION CONNECTOR COMPTIBILITY MP REF. CONNECTOR TYPE WIDTH NRROW x x x x x UTP STP UTP STP UTP STP UTP Cat. 6 Cat. 5e Cat. 5 Cat. 3 VY REF. CONNECTOR TYPE WIDTH NRROW MGS400-xxx MPS100E-xxx UTP Cat. 6 Cat. 5e 89

43 BRND REX REF. CONNECTOR TYPE WIDTH NRROW C6C-JK-U-01-2 C6C-JK-U-01-3 C6C-JK-F-0K-2 C6C-JK-F-K-2 C6C-JK-F-BK-2 GPC-JK-U-B1-3 GPC-JK-U-1-3 GPC-JK-U-BK-3 GPC-JK-U-K-3 GPC-JK-U-013LF GPC-JK-F-01-2LF GPC-JK-F-B1-2 GPC-JK-1-3 GPC-JK-BK-2 GPC-JK-K-3 UTP FTP UTP FTP Cat. 6 Cat. 5e GENERL CBLE REF. CONNECTOR TYPE WIDTH NRROW CU6PJCBLP CU6PJKBLP CU5EJCBLP CU5EJKBLP CF5NJC99P CU5PJCBLP CF5PJC99P UTP FTP UTP FTP Cat. 6 Cat. 5e Cat. 5 KRONE REF. CONNECTOR TYPE WIDTH NRROW xx xx xx UTP STP UTP STP UTP STP UTP STP UTP Cat. 6 Cat. 5e * (*) fter wiring, remove the sliding clamp from the connector. 90

44 TECHNICL DT NEXNS REF. CONNECTOR N N N N N N N N UTP FTP STP UTP FTP STP UTP FTP TYPE Cat. 6 Cat. 5e WIDTH Note: The article Ref.: by NEXNS, must be used with these connectors NRROW ENGLISH NORDX/CDT REF. CONNECTOR TYPE WIDTH NRROW X a X a X a UTP Cat. 6 Cat. 5e SUPERIOR REF. CONNECTOR TYPE WIDTH NRROW KMJSIXB02 KMJVL8/B02S KMJVL8/B02 KMJE3FS8B02 UTP FTP UTP Cat. 6 Cat. 5e 91

45 Much more than products. EMS was created in 1978 as a company dedicated to the wholesale design, development and manufacture of Low Voltage cables, products and accessories for the electricity industry. Our mission involves offering a wide range of solutions that meet with our customers most demanding requirements or go far beyond them, offering at all times a product and service with the quality they would expect of a company with the profile of EMS. From the outset EMS has maintained a solid philosophy aimed at offering a specific product and integral service that is totally adapted to meet each customers needs. EMS currently has more than 20,000 m2 of installations in three operations centres, equipped with the very latest technology used for production, storage and design processes. Norma System, Mini System, Connect System and Installation Material are the four main lines of EMS products. Four areas especially defined to cover each and every one of the needs of the electrical sector. 92

46 LBORTORY ND QULIT CONTROL ENGLISH Quality from the outset From its very beginnings, quality has always been at the forefront of EMS s management system EMS sets its General Quality Plan underway, with the aim of continuously improving its products, processes and services in order to obtain the highest levels of customer satisfaction Thanks to the constant efforts of a team of great professionals, EMS is awarded the ISO 9001 quality certificate, one of the first companies in the sector to receive it EMS s efforts in the area of quality control are awarded with the ISO 4001 Environmental Management certificate EMS becomes the first company in the electricity sector to receive the SGI- 008/2003 certificate (Integral Management Certificate combining Quality Control and Environmental systems) from the Spanish certifying authority, ENOR. t present, very few companies have been awarded this certification. However, our respect towards the environment and the quality of our processes is not just aimed at obtaining certificates, but instead the correct and intelligent use of our natural resources and respect towards our environment, our team and our customers. 93

47 TESTS PERFORMED BY SYSTEMS CERTIFICTION PRODUCT CERTIFICTION 1.- CONTROL MECHNISMS Narrow Breaker 16ª Wide Breaker Narrow Switch Wide switch Wide pushbutton 10 ENOR Product Certificate no. 030/ POWER SOCKETS Schuko Base 2P+EC Schuko base 2P+EC safety Red Schuko base 2P+EC safety Red French base 2P+EC safety White French base 2P+EC safety Narrow Plug base 2P narrow Wide plug base 2P safety ENOR Product Certificate no. 030/

48 3.- MECHNISM HOLDERS FOR INSULTING CM/CD TRUNKS CM-CP Mechanism Holder CD 110 Mechanism Holder CD 160/CS Mechanism Holder 4.- MULTIFUNCTION BOXES CS CS SUP + MGT Holder CS CS SUP + MGT Holder CS CS SUP + MGT Holder CS CE CE BUILT-IN PLDUR + MGT Holder CE CE BUILT-IN PLDUR + MGT Holder CE CE BUILT-IN PLDUR + MGT Holder CE CEO CEO BUILT-IN + MGT Holder CEO CEO BUILT-IN + MGT Holder CEO CEO BUILT-IN + MGT Holder CEO - 8 ENGLISH QULIFICTIONS ND OFFICIL PPROVLS CE TELEFÓNIC VODFONE EL CORTE INGLÉS REPRO GENCI DE PROTECCIÓN CONTR INCENDIOS REPÚBLIC DE CUB 95

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50 CONSULT OUR 3 TECHNICL MNULS 48