GUIDE TO INSTALLATION

Transcription

1 GUIDE TO INSTALLATION PROCEDURES FOR AUTOMATIC GATES AND BARRIERS IN CONFORMITY WITH EN AND EN SAFETY STANDARDS COMPLETE WITH DECLARATION OF CONFORMITY, MAINTENANCE RECORD AND SYSTEM COMPONENTS DIAGRAM TO BE FILLED IN AND GIVEN TO THE END USER 2003 IN COMPLIANCE WITH MACHINERY DIRECTIVE 98/37/EC GB

2 Meccanica Fadini has compiled this guide in order to provide the installer and all professional figures working in the sector of automated civil and industrial entrance systems with a summary of the essential guidelines for the installation of automatic gates, starting with risk analysis and resolution in keeping with EN and EN safety standards, within Machinery Directive 98/37/EC. All contents of this guide must be strictly adhered to when installing or checking automatic entrances. The manufacturer does not guarantee installations performed using methods and procedures not described in this booklet, and declines all responsibility for consequent damage to persons, animals and material goods. GENERAL INFORMATION As in most sectors today, the installation and motorization of an automatic gate or entrance is supported and governed by countless regulations and laws, primarily in terms of safety for both the installer and the end user. For years, the UNI 8612 standard in force until May 2001 was used as a reference by all professional figures working in the automatic gate sector for the correct installation and construction of a power operated gate. Today, UNI 8612 has been replaced by the EN 12445, EN 12453, EN and EN standards, etc. These standards indicate the installer as the appropriate professional figure for installing the gate and testing the whole system in order to ensure that it complies with safety standards and is in good working order. According to the current Machinery Directive 98/37/EC, all automated barriers are effectively machines, therefore it raises the problem of barrier safety through a typical machine approach. According to the standards, anyone who sells and installs a power operated gate or entrance becomes the constructor and is responsible towards the end user of the machine/automatic gate. This responsibility entails compiling and conserving (for at least ten years following the installation date) the system s Technical File, which should include such documentation as a complete power operated system design, a list of all the components, the Electrical Diagram (provided in the Installation Guide), the Installation and User Guide, the Maintenance Record, the Declaration of Conformity and the Risk Analysis: this will be explained in greater detail later in order to assist the installer in his/her work. What must an installer do? He/she must firstly assess the suitability of the gate to be automated, install the system following principles of good practice in order to ensure the system s correct working order, test the system and then compile the Technical File: carry out the risk analysis, include a copy of the Declaration of Conformity, draw up the electrical diagram, list all the system components, fill in the Maintenance Record and apply the CE plaque to the automated entrance. What should be consigned to the end user? At the end of this safety procedure, the end user must be provided with the installed system s User Manual, Maintenance Record and Declaration of Conformity; the end user is thus responsible for the correct use of the entire automated system. The EN and EN safety standards specify methods and components for ensuring the safety of automatic entrances, proposing methods for the reduction or complete removal of probable risks to people found during the risk analysis, which must be carried out by all installers. However, while these standards are strict and detailed, they leave the installer with the possibility to interpret them in keeping with a professionally performed installation, with all the minimum safety accessories required by the Fadini range. Technical Terminology Risk Analysis = List of risks in an automatic system (mechanical, electric, electromagnetic, etc.) and finding the most suitable solutions for removing the various risk situations. Main = Automatic gate surface that poses a possible risk while the system is in operation. = This indicates an electromechanical or electro-pneumatic type device or an electromagnetic plate to be applied to the Main or in zones that present a risk of entrapment, thereby making it possible to interrupt or invert the gate s movement. Operator command = This indicates a command in order to make the gate move in a controlled fashion (without relay self-holding function), thereby implying the active presence of the operator throughout the gate s progress until the button or switch key is released. EN = Safety standard indicating test and classification methods for safety devices. EN = Safety standard obtained through the risk analysis and successive risk elimination or reduction operation. EN = Standard regulating installation, maintenance and repair procedures and parameters. EN = Standard that defines the characteristics of pressure sensitive protective equipment (PSPE) such as plates and sensitive edges, while photocells, capacitive sensors and electro-sensitive sensors are in the ESPE category. Technical File = Technical documentation encompassing (in compliance with Attachment V of the MD): - Complete automatic entrance design - Electrical diagram - Risk analysis encompassing the entire installation - Installation Booklet - User Instructions and General Safety Warnings - Compiled Maintenance Record - EC Declaration of Conformity - Compiled CE plaque attached to the automatic gate. Risk = The overall probability that a dangerous situation may arise. Dangerous Zone = Area in the vicinity of the power operated system that poses a risk to the health and safety of persons or material goods. 2

3 MAIN EDGE PROTECTION The main closing or opening edge is simply the gate s profile that may pose a danger or physical risk to people while in movement. It must therefore be made safe. The following table summarizes the figures able to control the movement of the gate with respect to the type of installation. The table should be understood as a minimum level of protection and must be referred to when compiling the Risk Analysis. 1) Expert personnel working in a private area: authorized personnel within a company 2) Authorized personnel in an area facing onto a public street 3) Any personnel working in an area facing onto a public street N.B: If an automatic gate s movement is controlled by the operator command, the presence of photocells or a sensitive edge is sufficient in order to ensure that the system is safe, without the need for measuring the forces in play. Employment Type of Command 1) Expert personnel in private area 2) Expert personnel in public area 3) Any personnel in public area Operator Command Sustained action command Sustained action key command The Operator command is NOT possible Impulse command with gate in sight Force reduction, or physical presence sensors Force reduction, or physical presence sensors Force reduction and photocells, or physical presence sensors Impulse command with gate OUT of sight Force reduction or physical presence sensors Force reduction and photocells, or physical presence sensors Force reduction and photocells, or physical presence sensors Automatic command (i.e. timed closure) Force reduction and photocells, or physical presence sensors Force reduction and photocells, or physical presence sensors Force reduction and photocells, or physical presence sensors MAINTENANCE: In order to ensure a long working life it is very important to keep all automatic gate components in a good state of maintenance, since this makes it possible to prevent, and therefore reduce, any avoidable faults or repairs; saving money and end user disappointment. Therefore, the Directive requires the maintenance and inspection operations to be scheduled by the installation company and the final user, in relation to the provisions suggested by this document in the Maintenance Record. APPLICABLE STANDARDS: A list follows of all applicable European and Italian standards: EN Indicates minimum safety distances in order to prevent body parts being crushed PR EN Safety and use requirements and classifications for industrial, commercial and residential gates and doors PR EN Safety and use test methods for industrial, commercial and residential gates and doors PR EN Requirements and classifications for industrial, commercial and residential gates and doors - mechanical aspects PR EN Test methods for industrial, commercial and residential gates and doors mechanical aspects PR EN Procedures for safe installation and use of industrial, commercial and residential gates and doors PR EN Accessories for doors and windows EN Standard defining the characteristics of pressure sensitive protective equipment (PSPE) such as plates and sensitive edges, while photocells, capacitative sensors and electro-sensitive sensors are in the ESPE category. EN General regulations regarding the safety of the system s machinery and electrical equipment EN General regulations regarding the safety of the system s machinery and electrical equipment UNI Power operated gates and entrances Construction criteria and accident prevention devices CEI Electric plants not exceeding V in AC and V in DC Other Standards:... 3

4 TO BE ENCLOSED IN THE TECHNICAL FILE AND A COPY GIVEN TO THE END USER DECLARATION OF CONFORMITY This document must be filled in and enclosed in the Technical File and a copy given to the client (we recommend making a copy of the original, in reference to Machinery Directive 98/37/EC Enclosure 2 Part A The Declaration must include the name and address of the system manufacturer and installer, a product description, the requirements that the product conforms to and the name and position of the person authorized to sign the declaration on the manufacturer s behalf. The Declaration of Conformity certifies that the automatic system meets all requirements in the aforementioned standards. It is therefore valid for installations consisting of Fadini products and accessories and for all compliant authorized interventions which respect the principles for which the installation was designed and tested, while improper use of the system by the end user voids this document and the objective responsibility of the installer/constructor. DECLARATION OF CONFORMITY-Machinery Directive 98/37/EC, Enclosure 2, part A Constructor/Installer Constructor/Installer Address Declares that (system description and type) System Address Conforms to Machinery Directive 98/37/EC Conforms to Electromagnetic Compatibility Directive EMC 89/336/EEC and 93/68/EC Conforms to Low Voltage Directive LV 73/23/EEC and 93/68/EC Conforms to Radio and Telecommunication Terminal Equipment Directive R&TTE 99/05/EC Harmonized Standard EN Power operated gate requirements has been applied Harmonized standard EN Power operated gate test methods has been applied. The following national standards and technical specifications have been applied CEI 64-8 Electrical plants not exceeding V in AC and V in DC... Date Signature of legally responsible person CONFORMITY PLAQUE TO BE INSTALLED IN A VISIBLE POSITION ON THE GATE The mark that attests that the system has been installed in full respect of the safety standards is certified through the plaque to be attached to the gate, complete with the information as described in Enclosure I of the Machinery Directive: - Name of Manufacturer or Installer and address - CE Mark - Designation of Series No. and Type - Year of Construction - Technical information such as weight and speed AUTOMATIC GATE! the gate opener RETAIL OUTLET GATE AUTOMATION FACTORY Via Mantova,177/A Cerea (VR)Italy No.FAB. Weight kg. Type Year REG. N.m. m/s. 4

5 SLIDING INSTALLATION TO BE ENCLOSED IN THE TECHNICAL FILE RISK ANALYSIS AND SOLUTIONS ADOPTED Every automatic gate must be complete with an analysis of the possible risks to people, therefore a table follows below that should be filled in (after having made a copy of the original) with the main mechanical risks found and relative solutions to be adopted (numbered next to the table) in the most hazardous points listed in Pic. 1. UNAVOIDABLE RISKS In the mechanical risk analysis, not all hazards found are avoidable, therefore the EN and EN standards make provisions for written warnings, both in the Risk Analysis and above all on the hazardous points of the system itself that cannot be protected. These signs should be standard danger signs in black on a yellow background (i.e. protruding handles or doors, or excessive steps or rises in the ground), while for forbidden zones the prohibition and danger signs provided for by the highway code should be used. Main mechanical risks to look out for in the system s danger zones A -Impact B -Crushing C -Shearing D -Entrapment E -Cuts F -Hooking Installation Type Client: Address: Danger Points (see Pic.1) Mechanical Risks Solutions Adopted Date: Installation Firm Stamp Installer Signature B D C A - Impact and Crushing B - Impact and Crushing C - Shearing D - Entrapped hands E - Entrapped feet F - Entrapped hands If the gate surface is not closed, we recommend installing a protective mesh in order to cover the entire surface of the sliding gate. Solutions Adopted: 1 - OPERATOR COMMAND 2 - FORCE REDUCTION 3 -SENSITIVE EDGES OR RIBS 4 - PHOTOCELLS 5 - SENSITIVE PLATES 6 -VISUAL WARNING SIGNS 7 - ACOUSTIC WARNINGS 8 - COVER 9 - other F E A PIC. 1 List of main danger points in a moving sliding gate. 5

6 SLIDING INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE COMPLETE INSTALLATION OF CONFORMING FADINI SYSTEM The Technical File, to be enclosed together with the Risk Analysis described above, must include a system diagram showing all the accessories that guarantee its safe working order. Indicate the presence of the accessories making up the system on the figure below, referring to the numbered list that follows. Electronic Programmer Antenna External Flashing Light External Radio Receiver Pushbuttons Key Switch Internal Gearmotor Internal Card Reader Plate System No. System Address: Installer: AUTOMATED FADINI SYSTEM PRODUCTS AND COMPONENTS Numbered list to use in order to complete the figure above. For a complete, exhaustive description of the individual products listed, we recommend reading the corresponding Instruction Book, enclosed with each supply. Sliding Automations: Electromechanical 1 - GIRRI NYOTA MEC 200 HORIZ. 4 - MEC 200 VERT. 5 - FIBO 300 (1.5 HP) 6 - FIBO 400 (3.0 HP) Swinging Automations: Oil-hydraulic 7 - NUPI HINDI 880 SPRINT 9 - HINDI MEC 800 SPECIAL 11 - APROLI 280 BATT 12 - DRIVE COMBI 740 Industrial Gates: 14 - MEC 200 LB: sliding electromechanical 15 - APROLI 380 LB: double folding oil-hydraulic Up-and-over Door Opener: Oil-hydraulic 16 - APROLI 480 Traffic Barriers: Oil-hydraulic 17 - BARRI MEC 900 Rising Posts: Oil-hydraulic 19 - STRABUC ARMOURED STRABUC 930 Electronic Programmers 21 - ELPRO 6 exp 22 - ELPRO 7 Intell ELPRO 9 exp 24 - ELPRO 10 CEI 25 - ELPRO 10 DSA 26 - ELPRO 12 exp 27 - ELPRO 13 CEI 28 - ELPRO 13 exp 29 - ELPRO 14 exp 30 - ELPRO 15 exp 31 - ELPRO 33 exp 32 - ELPRO 88 Radio Receivers 33 - ASTRO ASTRO 40 AUT 35 - ASTRO 43 SAW 36 - JUBI 433 Pushbuttons and Key Switches 37 - PULIN SECH PRIT TREPU EDI TRIFO DIFO POLO 44 Card Reader 45 - LESCHE MAPUL 68 Token Operated Machine for Access Control 47 - GECO 9 Flashing Lights 48 - LAPI BLILIG MIRI 4 Pneumatic Ribs or s 51 - Thin rubber profile 52 - Thick rubber profile 53 - Mechanically operated wire ribs or edges Antennae 54 - ANTENNA A ANTENNA BIRIO A Altro:... 6

7 EXAMPLE OF HOW TO FILL IN THE RISK ANALYSIS TABLE In Pic. 1 Sliding gate, the danger point B presents the mechanical risks of A Impact and B Crushing while opening, therefore it can be made safe by installing a 3 Contact sensitive edge which intervenes by reversing or stopping the gate, or a 1 Operator Command (Main Protection Table). Type of Installation: SLIDING NYOTA 115-0,5 HP Client: BIANCHI G. Address: Danger Points (see Pic. 1) Danger Points (see Fig. 1) Solutions Adopted A F A, B B C D E B, B C D D D FAC - SIMILE 3 8 Date Installation Firm Stamp Installer s Signature Rossi Giovanni Solutions Adopted: 1 - OPERATOR COMMAND 2 - FORCE REDUCERS 3 - SENSITIVE EDGES OR RIBS 4 - PHOTOCELLS 5 - SENSITIVE PLATES 6 - VISUAL WARNING SIGNS 7 - ACOUSTIC WARNINGS 8 - COVERS 9 - other EXAMPLE OF HOW TO INDICATE A COMPLETE CONFORMING INSTALLATION Fill in the boxes with the number relative to the type of accessory installed, referring to the list below each individual figure representing the installation carried out. 24 Electronic Programmer 35 External Radio Receiver Internal Antenna 52 Gearmotor External FAC - SIMILE Plate Flashing Light Internal 52 Pushbuttons Key Switch Card Reader System No. System Address: Installer: 72 7

8 SLIDING INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE AND A COPY GIVEN TO THE END USER MAINTENANCE RECORD This document must provide a record of all ordinary and extraordinary installation, maintenance and repair operations and any modifications using original Fadini spare parts. As such, this document must be available for inspections by authorized bodies, and a copy must be given to the end user. The installer will only guarantee the system s good working order and safety if qualified technical personnel of his employment perform the maintenance operations. Maintenance and cleaning operations must be performed in proportion to the automatic gate s workload; an indication is given of operation schedules for a system with a normal workload. Mechanical operations every 6 months: general lubrication, check wheels and hinges, motor rotation, balance and stability of the leaves, tightness of screws and metal cables, welding, and total and partial integrity of the springs. Monthly electronic operations: motor function, end of stroke, photocells, flashing light, sensitive edges and plates, control devices, electronic programmer and radio receivers. GENERAL INSTALLER AND SYSTEM INFORMATION: Technical Assistance (Name, address, telephone) Client (Name, address and reference person) Gate Description (Model) Gate Leaves (No., material, dimensions, weight) Power Supply (Power, voltage and absorption) Function Type (Operator, impulse, automatic) Installer (Name, address, telephone) Installation Date List of Remaining Risks List any risks that have not been completely eliminated with signals, informing the user about the risks that may arise due to incorrect system use. Date Operation Description Technician s Signature Client s Signature 8

9 SLIDING INSTALLATION Safety Distances in Points of Entrapment The EN and EN standards specify requirements and test methods for structurally checking the mechanical characteristics of the installation to be automated. Appendix C of EN also indicates the required safety distances for the points of entrapment. This standard must always be respected by installers who follow good installation practice, using additional safety devices such as photocells or presence sensitive edges to delimit the points of entrapment. The principal minimum measures recommended by the EN standard are illustrated below (distances of less than 8 mm and over 25 mm are not considered dangerous). 8 mm 8 mm 500 mm Sliding leaf s >200 mm >100 mm Sliding leaf s PIC. 2 View of installation plan Protection Devices: Tests in order to check that the photocells are working correctly are described as an illustration of ESPE devices, while the same considerations are also valid in order to test the working order of PSPE type accessories. Pair of external photocells Test blocks 700x300x200 mm Pair of internal photocells PIC. 3 Sliding Automation Note: the test blocks are used to check the correct working order of the photocells and the presence sensory devices. The blocks are in the form of parallelepipeds measuring 700 x 300 x 200 mm and in cylindrical form Ø 50 x 300 mm, which the standard describes as having 3 opaque surfaces and 3 shiny reflective surfaces (parallelepiped) and half an opaque surface and half a shiny surface (cylinder). 9

10 SWINGING INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE RISK ANALYSIS AND SOLUTIONS ADOPTED Every automatic gate must be complete with an analysis of the possible risks to people, therefore a table follows below that should be filled in (after having made a copy of the original) with the main mechanical risks found and relative solutions to be adopted (numbered next to the table) in the most hazardous points listed in Pic. 4. UNAVOIDABLE RISKS In the mechanical risk analysis, not all hazards found are avoidable, therefore the EN and EN standards make provisions for written warnings, both in the Risk Analysis and above all on the hazardous points of the system itself that cannot be protected. These signs should be standard danger signs in black on a yellow background (i.e. protruding handles or doors, or excessive steps or rises in the ground), while for forbidden zones the prohibition and danger signs provided for by the highway code should be used. Main mechanical risks to look out for in the system s danger zones A - Impact B - Crushing C - Shearing D- Entrapment E - Cuts F - Hooking Installation Type Client: Address: Danger Points (see Pic.4) Mechanical Risks Solutions Adopted Date: Installation Firm Stamp Installer Signature D F E G A A - Impact and Crushing B - Impact in the opening area C - Impact in the closing area D - Crushed hands E - Entrapped feet F - Entrapped hands G - Entrapment, Hooking and Cuts Solutions Adopted: 1 - OPERATOR COMMAND 2 - FORCE REDUCTION 3 - SENSITIVE EDGES OR RIBS 4 - PHOTOCELLS 5 - SENSITIVE PLATES 6 - VISUAL WARNING SIGNS 7 - ACOUSTIC WARNINGS 8 - COVER 9 - other B C B PIC. 4 E ist of main danger points in a swinging gate 10

11 SWINGING INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE COMPLETE INSTALLATION OF CONFORMING FADINI SYSTEM The Technical File, to be enclosed together with the Risk Analysis described above, must include a system diagram showing all the accessories that guarantee its safe working order. Indicate the presence of the accessories making up the system on the figure below, referring to the numbered list that follows. Electronic Programmer Antenna External Actuator External Actuator Hydraulic Unit Flashing Light External Radio Receiver Internal Underground Actuator Plate Internal Underground Actuator Hydraulic Unit Pushbuttons Key Switch Card Reader System No. System Address: Installer: AUTOMATED FADINI SYSTEM PRODUCTS AND COMPONENTS Use the numbered list in order to complete the figure above. For a complete, exhaustive description of the individual products listed, we recommend reading the corresponding Instruction Book, enclosed with each supply. Sliding Automations: Electromechanical 1 - GIRRI NYOTA MEC 200 HORIZ. 4 - MEC 200 VERT. 5 - FIBO 300 (1.5 HP) 6 - FIBO 400 (3.0 HP) Swinging Automations: Oil-hydraulic 7 - NUPI HINDI 880 SPRINT 9 - HINDI MEC 800 SPECIAL 11 - APROLI 280 BATT 12 - DRIVE COMBI 740 Industrial Gates: 14 - MEC 200 LB: sliding electromechanical 15 - APROLI 380 LB: double folding oil-hydraulic Up-and-over Door Opener: Oil-hydraulic 16 - APROLI 480 Traffic Barriers: Oil-hydraulic 17 - BARRI MEC 900 Rising Posts: Oil-hydraulic 19 - STRABUC ARMOURED STRABUC 930 Electronic Programmers 21 - ELPRO 6 exp 22 - ELPRO 7 Intell ELPRO 9 exp 24 - ELPRO 10 CEI 25 - ELPRO 10 DSA 26 - ELPRO 12 exp 27 - ELPRO 13 CEI 28 - ELPRO 13 exp 29 - ELPRO 14 exp 30 - ELPRO 15 exp 31 - ELPRO 33 exp 32 - ELPRO 88 Radio Receivers 33 - ASTRO ASTRO 40 AUT 35 - ASTRO 43 SAW 36 - JUBI 433 Pushbuttons and Key Switches 37 - PULIN SECH PRIT TREPU EDI TRIFO DIFO POLO 44 Card Reader 45 - LESCHE MAPUL 68 Token Operated Machine for Access Control 47 - GECO 9 Flashing Lights 48 - LAPI BLILIG MIRI 4 Pneumatic Ribs or s 51 - Thin rubber profile 52 - Thick rubber profile 53 - Mechanically operated wire ribs or edges Antennae 54 - ANTENNA A ANTENNA BIRIO A Altro:... 11

12 SWINGING INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE AND A COPY GIVEN TO THE END USER MAINTENANCE RECORD This document must provide a record of all ordinary and extraordinary installation, maintenance and repair operations and any modifications using original Fadini spare parts. As such, this document must be available for inspections by authorized bodies, and a copy must be given to the end user. The installer will only guarantee the system s good working order and safety if qualified technical personnel of his employment perform the maintenance operations. GENERAL INSTALLER AND SYSTEM INFORMATION: Technical Assistance (Name, address, telephone) Client (Name, address and reference person) Gate Description (Model) Gate Leaves (No., material, dimensions, weight) Power Supply (Power, voltage and absorption) Function Type (Operator, impulse, automatic) Installer (Name, address, telephone) Installation Date List of Remaining Risks List any risks that have not been completely eliminated with signals, informing the user about the risks that may arise due to incorrect system use. Date Operation Description Technician s Signature Client s Signature 12

13 SWINGING INSTALLATION Safety Distances in Points of Entrapment The EN and EN standards specify requirements and test methods for structurally checking the mechanical characteristics of the installation to be automated. Appendix C of EN also indicates the required safety distances for the points of entrapment. This standard must always be respected by installers who follow good installation practice, using additional safety devices such as photocells or presence sensitive edges to delimit the points of entrapment. The principal minimum measures recommended by the EN standard are illustrated below (distances of less than 8 mm and over 25 mm are not considered dangerous) Pic Piston Piston PIC Plan of Swinging External or Underground Automations Protection Devices: Tests in order to check that the photocells are working correctly are described as an illustration of ESPE devices, while the same considerations are also valid in order to test the working order of PSPE type accessories (Pic. 6 and Pic. 7) Pair of external photocells fixed at a height of 500 mm above ground 300 Pair of external photocells 200 Test blocks 700x300x200 mm Test blocks 700x300x200 mm PIC. 6 Plan of Closed Swinging Automation PIC. 7 Pair of internal photocells fixed at a height of 500 mm above ground Open Swinging Automation View of Plan Note: the test blocks are used to check the correct working order of the photocells and the presence sensory devices. The blocks are in the form of parallelepipeds measuring 700 x 300 x 200 mm and in cylindrical form Ø 50 x 300 mm, which the standard describes as having 3 opaque surfaces and 3 shiny reflective surfaces (parallelepiped) and half an opaque surface and half a shiny surface (cylinder). 13

14 UP-AND-OVER INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE RISK ANALYSIS AND SOLUTIONS ADOPTED Every automatic gate must be complete with an analysis of the possible risks to people, therefore a table follows below that should be filled in (after having made a copy of the original) with the main mechanical risks found and relative solutions to be adopted (numbered next to the table) in the most hazardous points listed in Pic. 8. UNAVOIDABLE RISKS In the mechanical risk analysis, not all hazards found are avoidable, therefore the EN and EN standards make provisions for written warnings, both in the Risk Analysis and above all on the hazardous points of the system itself that cannot be protected. These signs should be standard danger signs in black on a yellow background (i.e. protruding handles or doors, or excessive steps or rises in the ground), while for forbidden zones the prohibition and danger signs provided for by the highway code should be used. Main mechanical risks to look out for in the system s danger zones A - Impact B - Crushing C - Shearing D - Entrapment E - Cuts F - Hooking Installation Type Client: Address: Danger Points (see Pic.8) Mechanical Risks Solutions Adopted Date: Installation Firm Stamp Installer Signature E E B A - Impact and Crushing B - Impact and Crushing C - Shearing on lateral edges D - Shearing on lateral arms E - Impact, Crushing and Cuts on lateral guides F - Passage Door D Solutions Adopted: 1 - OPERATOR COMMAND 2 - FORCE REDUCERS 3 - SENSITIVE EDGES OR RIBS 4 - PHOTOCELLS 5 - SENSITIVE PLATES 6 - VISUAL WARNING SIGNS 7 - ACOUSTIC WARNINGS 8 - COVERS 9 - other F C A PIC. 8 List of main danger points in an up-and-over door 14

15 UP-AND-OVER INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE COMPLETE INSTALLATION OF CONFORMING FADINI SYSTEM The Technical File, to be enclosed together with the Risk Analysis described above, must include a system diagram showing all the accessories that guarantee its safe working order. Indicate the presence of the accessories making up the system on the figure below, referring to the numbered list that follows. Up-and-over Door Opener Antenna Up-and-over Door Opener Flashing Light Key Switch External Internal External Radio Receiver Pushbuttons Card Reader Plate Internal Electronic Programmer External Radio Receiver System No. System Address: Installer: AUTOMATED FADINI SYSTEM PRODUCTS AND COMPONENTS Numbered list to use in order to complete the figure above. For a complete, exhaustive description of the individual products listed, we recommend reading the corresponding Instruction Book, enclosed with each supply. Sliding Automations: Electromechanical 1 - GIRRI NYOTA MEC 200 HORIZ. 4 - MEC 200 VERT. 5 - FIBO 300 (1.5 HP) 6 - FIBO 400 (3.0 HP) Swinging Automations: Oil-hydraulic 7 - NUPI HINDI 880 SPRINT 9 - HINDI MEC 800 SPECIAL 11 - APROLI 280 BATT 12 - DRIVE COMBI 740 Industrial Gates: 14 - MEC 200 LB: sliding electromechanical 15 - APROLI 380 LB: double folding oil-hydraulic Up-and-over Door Opener: Oil-hydraulic 16 - APROLI 480 Traffic Barriers: Oil-hydraulic 17 - BARRI MEC 900 Rising Posts: Oil-hydraulic 19 - STRABUC ARMOURED STRABUC 930 Electronic Programmers 21 - ELPRO 6 exp 22 - ELPRO 7 Intell ELPRO 9 exp 24 - ELPRO 10 CEI 25 - ELPRO 10 DSA 26 - ELPRO 12 exp 27 - ELPRO 13 CEI 28 - ELPRO 13 exp 29 - ELPRO 14 exp 30 - ELPRO 15 exp 31 - ELPRO 33 exp 32 - ELPRO 88 Radio Receivers 33 - ASTRO ASTRO 40 AUT 35 - ASTRO 43 SAW 36 - JUBI 433 Pushbuttons and Key Switches 37 - PULIN SECH PRIT TREPU EDI TRIFO DIFO POLO 44 Card Reader 45 - LESCHE MAPUL 68 Token Operated Machine for Access Control 47 - GECO 9 Flashing Lights 48 - LAPI BLILIG MIRI 4 Pneumatic Ribs or s 51 - Thin rubber profile 52 - Thick rubber profile 53 - Mechanically operated wire ribs or edges Antennae 54 - ANTENNA A ANTENNA BIRIO A Altro:... 15

16 UP-AND-OVER INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE AND A COPY GIVEN TO THE END USER MAINTENANCE RECORD This document must provide a record of all ordinary and extraordinary installation, maintenance and repair operations and any modifications using original Fadini spare parts. As such, this document must be available for inspections by authorized bodies, and a copy must be given to the end user. The installer will only guarantee the system s good working order and safety if the maintenance operations are performed by qualified technical personnel of his employment. GENERAL INSTALLER AND SYSTEM INFORMATION: Technical Assistance (Name, address, telephone) Client (Name, address and reference person) Gate Description (Model) Gate Leaves (No., material, dimensions, weight) Power Supply (Power, voltage and absorption) Function Type (Operator, impulse, automatic) Installer (Name, address, telephone) Installation Date List of Remaining Risks List any risks that have not been completely eliminated with signals, informing the user about the risks that may arise due to incorrect system use. Date Operation Description Technician s Signature Client s Signature 16

17 UP-AND-OVER INSTALLATION Safety Distances in Points of Entrapment The EN and EN standards specify requirements and test methods for structurally checking the mechanical characteristics of the installation to be automated. Appendix C of EN also indicates the required safety distances for the points of entrapment. This standard must always be respected by installers who follow good installation practice, using additional safety devices such as photocells or presence sensitive edges to delimit the points of entrapment (Pic. 9). The principal minimum measures recommended by the EN standard are illustrated below (distances of less than 8 mm and over 25 mm are not considered dangerous). Protection Devices: Tests in order to check that the photocells are working correctly are described as an illustration of ESPE devices, while the same considerations are also valid in order to test the working order of PSPE type accessories. N.B: A second pair of photocells at mm above the ground is recommended for Jeep or Truck entrances Pair of Test block PIC. 9 Up-and-over door Note: the test blocks are used to check the correct working order of the photocells and the presence sensory devices. The blocks are in the form of parallelepipeds measuring 700 x 300 x 200 mm and in cylindrical form Ø 50 x 300 mm, which the standard describes as having 3 opaque surfaces and 3 shiny reflective surfaces (parallelepiped) and half an opaque surface and half a shiny surface (cylinder). 17

18 SIDE FOLDING DOOR INSTALLATION TO BE ENCLOSED IN TECHNICAL FILE RISK ANALYSIS AND SOLUTIONS ADOPTED Every automatic gate must be complete with an analysis of the possible risks to people, therefore a table follows below that should be filled in (after having made a copy of the original) with the main mechanical risks found and relative solutions to be adopted (numbered next to the table) in the most hazardous points listed in Pic. 10. UNAVOIDABLE RISKS In the mechanical risk analysis, not all hazards found are avoidable, therefore the EN and EN EN12453 standards make provisions for written warnings, both in the Risk Analysis and above all on the hazardous points of the system itself that cannot be protected. These signs should be standard danger signs in black on a yellow background (i.e. protruding handles or doors, or excessive steps or rises in the ground), while for forbidden zones the prohibition and danger signs provided for by the highway code should be used. Main mechanical risks to look out for in the system s danger zones A Impact B Crushing C Shearing D- Entrapment E Cuts F - Hooking Installation Type Client: Address: Danger Points (see Pic.10) Mechanical Risks Solutions Adopted Date: Installation Firm Stamp Installer Signature B D F A - Impact and Crushing B - Impact in the opening area C - Crushed hands D - Crushed body E - Entrapped feet F - Entrapped hands Solutions Adopted: 1 - OPERATOR COMMAND 2 - FORCE REDUCERS 3 - SENSITIVE EDGES OR RIBS 4 - PHOTOCELLS 5 - SENSITIVE PLATES 6 - VISUAL WARNING SIGNS 7 - ACOUSTIC WARNINGS 8 - COVERS 9 - other C D A E PIC. 10 List of main danger points in side folding door - 18

19 SIDE FOLDING DOOR INSTALLATION TO BE ENCLOSED IN TECHNICAL FILE COMPLETE INSTALLATION OF CONFORMING FADINI SYSTEM The Technical File, to be enclosed together with the Risk Analysis described above, must include a system diagram showing all the accessories that guarantee its safe working order. Indicate the presence of the accessories making up the system on the figure below, referring to the numbered list that follows. Electronic Programmer Gearmotor Antenna External Radio Receiver Flashing Light Pushbuttons External Internal Plate Key Switch Card Reader External Internal System No. System Address: Installer: AUTOMATED FADINI SYSTEM PRODUCTS AND COMPONENTS Numbered list to use in order to complete the figure above For a complete, exhaustive description of the individual products listed, we recommend reading the corresponding Instruction Book, enclosed with each supply. Sliding Automations: Electromechanical 1 - GIRRI NYOTA MEC 200 HORIZ. 4 - MEC 200 VERT. 5 - FIBO 300 (1.5 HP) 6 - FIBO 400 (3.0 HP) Swinging Automations: Oil-hydraulic 7 - NUPI HINDI 880 SPRINT 9 - HINDI MEC 800 SPECIAL 11 - APROLI 280 BATT 12 - DRIVE COMBI 740 Industrial Gates: 14 - MEC 200 LB: sliding electromechanical 15 - APROLI 380 LB: double folding oil-hydraulic Up-and-over Door Opener: Oil-hydraulic 16 - APROLI 480 Traffic Barriers: Oil-hydraulic 17 - BARRI MEC 900 Rising Posts: Oil-hydraulic 19 - STRABUC ARMOURED STRABUC 930 Electronic Programmers 21 - ELPRO 6 exp 22 - ELPRO 7 Intell ELPRO 9 exp 24 - ELPRO 10 CEI 25 - ELPRO 10 DSA 26 - ELPRO 12 exp 27 - ELPRO 13 CEI 28 - ELPRO 13 exp 29 - ELPRO 14 exp 30 - ELPRO 15 exp 31 - ELPRO 33 exp 32 - ELPRO 88 Radio Receivers 33 - ASTRO ASTRO 40 AUT 35 - ASTRO 43 SAW 36 - JUBI 433 Pushbuttons and Key Switches 37 - PULIN SECH PRIT TREPU EDI TRIFO DIFO POLO 44 Card Reader 45 - LESCHE MAPUL 68 Token Operated Machine for Access Control 47 - GECO 9 Flashing Lights 48 - LAPI BLILIG MIRI 4 Pneumatic Ribs or s 51 - Thin rubber profile 52 - Thick rubber profile 53 - Mechanically operated wire ribs or edges Antennae 54 - ANTENNA A ANTENNA BIRIO A Altro:... 19

20 SIDE FOLDING DOOR INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE AND A COPY GIVEN TO THE END USER MAINTENANCE RECORD This document must provide a record of all ordinary and extraordinary installation, maintenance and repair operations and any modifications using original Fadini spare parts. As such, this document must be available for inspections by authorized bodies, and a copy must be given to the end user. The installer will only guarantee the system s good working order and safety if the maintenance operations are performed by qualified technical personnel of his employment. GENERAL INSTALLER AND SYSTEM INFORMATION: Technical Assistance (Name, address, telephone) Client (Name, address and reference person) Gate Description (Model) Gate Leaves (No., material, dimensions, weight) Power Supply (Power, voltage and absorption) Function Type (Operator, impulse, automatic) Installer (Name, address, telephone) Installation Date List of Remaining Risks List any risks that have not been completely eliminated with signals, informing the user about the risks that may arise due to incorrect system use. Date Operation Description Technician s Signature Client s Signature 20

21 SIDE FOLDING DOOR INSTALLATION Safety Distances in Points of Entrapment The EN and EN standards specify requirements and test methods for structurally checking the mechanical characteristics of the installation to be automated. Appendix C of EN also indicates the required safety distances for the points of entrapment. This standard must always be respected by installers who follow good installation practice, using additional safety devices such as photocells or presence sensitive edges to delimit the points of entrapment (Pic. 11 and Pic. 12). The principal minimum measures recommended by the EN standard are illustrated below (distances of less than 8 mm and over 25 mm are not considered dangerous) Pic. 13. External External Closed Door External Door open with leaves folded >500 mm PIC. 11 Plan of closed side folding door PIC. 12 Plan of open side folding door Protection Devices: Tests in order to check that the photocells are working correctly are described as an illustration of ESPE devices, while the same considerations are also valid in order to test the working order of PSPE type accessories. 200 Pair of External Test blocks 700x300x200 mm Pair of Internal PIC. 13 Plan of side folding and double folding doors Note: the test blocks are used to check the correct working order of the photocells and the presence sensory devices. The blocks are in the form of parallelepipeds measuring 700 x 300 x 200 mm and in cylindrical form Ø 50 x 300 mm, which the standard describes as having 3 opaque surfaces and 3 shiny reflective surfaces (parallelepiped) and half an opaque surface and half a shiny surface (cylinder). 21

22 DOUBLE FOLDING DOOR INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE RISK ANALYSIS AND SOLUTIONS ADOPTED Every automatic gate must be complete with an analysis of the possible risks to people, therefore a table follows below that should be filled in (after having made a copy of the original) with the main mechanical risks found and relative solutions to be adopted (numbered next to the table) in the most hazardous points listed in Pic. 14. UNAVOIDABLE RISKS In the mechanical risk analysis, not all hazards found are avoidable, therefore the EN and EN standards make provisions for written warnings, both in the Risk Analysis and above all on the hazardous points of the system itself that cannot be protected. These signs should be standard danger signs in black on a yellow background (i.e. protruding handles or doors, or excessive steps or rises in the ground), while for forbidden zones the prohibition and danger signs provided for by the highway code should be used. Main mechanical risks to look out for in the system s danger zones A -Impact B -Crushing C -Shearing D -Entrapment E -Cuts F -Hooking Installation Type Client: Address: Danger Points (see Pic.14) Mechanical Risks Solutions Adopted Date: Installation Firm Stamp Installer Signature D F D A - Impact and Crushing B - Impact in the opening area C - Crushed hands D - Crushed body E - Entrapped feet F - Entrapped hands Solutions Adopted: 1 - OPERATOR COMMAND 2 - FORCE REDUCERS 3 - SENSITIVE EDGES OR RIBS 4 - PHOTOCELLS 5 - SENSITIVE PLATES 6 - VISUAL WARNING SIGNS 7 - ACOUSTIC WARNINGS 8 - COVERS 9 - other B PIC. 14 C A E C List of main danger points in a double folding gate B 22

23 DOUBLE FOLDING DOOR INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE COMPLETE INSTALLATION OF CONFORMING FADINI SYSTEM The Technical File, to be enclosed together with the Risk Analysis described above, must include a system diagram showing all the accessories that guarantee its safe working order. Indicate the presence of the accessories making up the system on the figure below, referring to the numbered list that follows. Electronic Programmer Actuator Actuator Flashing Light Antenna External Radio Receiver External Internal Plate Pushbuttons Key Switch Card Reader External Plate Internal Plate System No. System Address: Installer: AUTOMATED FADINI SYSTEM PRODUCTS AND COMPONENTS Numbered list to use in order to complete the figure above For a complete, exhaustive description of the individual products listed, we recommend reading the corresponding Instruction Book, enclosed with each supply. Sliding Automations: Electromechanical 1 - GIRRI NYOTA MEC 200 HORIZ. 4 - MEC 200 VERT. 5 - FIBO 300 (1.5 HP) 6 - FIBO 400 (3.0 HP) Swinging Automations: Oil-hydraulic 7 - NUPI HINDI 880 SPRINT 9 - HINDI MEC 800 SPECIAL 11 - APROLI 280 BATT 12 - DRIVE COMBI 740 Industrial Gates: 14 - MEC 200 LB: sliding electromechanical 15 - APROLI 380 LB: double folding oil-hydraulic Up-and-over Door Opener: Oil-hydraulic 16 - APROLI 480 Traffic Barriers: Oil-hydraulic 17 - BARRI MEC 900 Rising Posts: Oil-hydraulic 19 - STRABUC ARMOURED STRABUC 930 Electronic Programmers 21 - ELPRO 6 exp 22 - ELPRO 7 Intell ELPRO 9 exp 24 - ELPRO 10 CEI 25 - ELPRO 10 DSA 26 - ELPRO 12 exp 27 - ELPRO 13 CEI 28 - ELPRO 13 exp 29 - ELPRO 14 exp 30 - ELPRO 15 exp 31 - ELPRO 33 exp 32 - ELPRO 88 Radio Receivers 33 - ASTRO ASTRO 40 AUT 35 - ASTRO 43 SAW 36 - JUBI 433 Pushbuttons and Key Switches 37 - PULIN SECH PRIT TREPU EDI TRIFO DIFO POLO 44 Card Reader 45 - LESCHE MAPUL 68 Token Operated Machine for Access Control 47 - GECO 9 Flashing Lights 48 - LAPI BLILIG MIRI 4 Pneumatic Ribs or s 51 - Thin rubber profile 52 - Thick rubber profile 53 - Mechanically operated wire ribs or edges Antennae 54 - ANTENNA A ANTENNA BIRIO A Altro:... 23

24 DOUBLE FOLDING DOOR INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE AND A COPY GIVEN TO THE END USER MAINTENANCE RECORD This document must provide a record of all ordinary and extraordinary installation, maintenance and repair operations and any modifications using original Fadini spare parts. As such, this document must be available for inspections by authorized bodies, and a copy must be given to the end user. The installer will only guarantee the system s good working order and safety if the maintenance operations are performed by qualified technical personnel of his employment. GENERAL INSTALLER AND SYSTEM INFORMATION: Technical Assistance (Name, address, telephone) Client (Name, address and reference person) Gate Description (Model) Gate Leaves (No., material, dimensions, weight) Power Supply (Power, voltage and absorption) Function Type (Operator, impulse, automatic) Installer (Name, address, telephone) Installation Date List of Remaining Risks List any risks that have not been completely eliminated with signals, informing the user about the risks that may arise due to incorrect system use. Date Operation Description Technician s Signature Client s Signature 24

25 DOUBLE FOLDING DOOR INSTALLATION Safety Distances in Points of Entrapment The EN and EN standards specify requirements and test methods for structurally checking the mechanical characteristics of the installation to be automated. Appendix C of EN also indicates the required safety distances for the points of entrapment. This standard must always be respected by installers who follow good installation practice, using additional safety devices such as photocells or presence sensitive edges to delimit the points of entrapment (Pic. 15). The principal minimum measures recommended by the EN standard are illustrated below (distances of less than 8 mm and over 25 mm are not considered dangerous). External Door open with leaves folded >500 mm PIC. 15 Plan of double folding door Protection Devices: Tests in order to check that the photocells are working correctly are described as an illustration of ESPE devices, while the same considerations are also valid in order to test the working order of PSPE type accessories (Pic. 16). External Internal PIC. 16 Plan of double folding door Note: the test blocks are used to check the correct working order of the photocells and the presence sensory devices. The blocks are in the form of parallelepipeds measuring 700 x 300 x 200 mm and in cylindrical form Ø 50 x 300 mm, which the standard describes as having 3 opaque surfaces and 3 shiny reflective surfaces (parallelepiped) and half an opaque surface and half a shiny surface (cylinder). 25

26 TRAFFIC BARRIER INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE RISK ANALYSIS AND SOLUTIONS ADOPTED Every automatic gate must be complete with an analysis of the possible risks to people, therefore a table follows below that should be filled in (after having made a copy of the original) with the main mechanical risks found and relative solutions to be adopted (numbered next to the table) in the most hazardous points listed in Pic. 17. UNAVOIDABLE RISKS In the mechanical risk analysis, not all hazards found are avoidable, therefore the EN and EN standards make provisions for written warnings, both in the Risk Analysis and above all on the hazardous points of the system itself that cannot be protected. These signs should be standard danger signs in black on a yellow background (i.e. protruding handles or doors, or excessive steps or rises in the ground), while for forbidden zones the prohibition and danger signs provided for by the highway code should be used. Main mechanical risks to look out for in the system s danger zones A - Impact B - Crushing C - Shearing D - Entrapment E - Cuts F - Hooking Installation Type Client: Address: Danger Points (see Pic.17) Mechanical Risks Solutions Adopted Date: Installation Firm Stamp Installer Signature Solutions Adopted: B C A 1 - OPERATOR COMMAND 2 - FORCE REDUCERS 3 - SENSITIVE EDGES OR RIBS 4 - PHOTOCELLS 5 - SENSITIVE PLATES 6 - VISUAL WARNING SIGNS 7 - ACOUSTIC WARNINGS 8 - COVERS 9 - other A - Impact and Crushing B - Shearing, Entrapment and Cuts C - Lifting D - Impact and Crushing D PIC. 17 List of main danger points in a traffic barrier with single and counterbalanced arm 26

27 TRAFFIC BARRIER INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE COMPLETE INSTALLATION OF CONFORMING FADINI SYSTEM The Technical File, to be enclosed together with the Risk Analysis described above, must include a system diagram showing all the accessories that guarantee its safe working order. Indicate the presence of the accessories making up the system on the figure below, referring to the numbered list that follows. Pushbuttons Flashing Light Antenna External Radio Receiver Barrier Plate Electronic Programmer Internal External Internal Key Switch Card Reader External System No. System Address: Installer: AUTOMATED FADINI SYSTEM PRODUCTS AND COMPONENTS Numbered list to use in order to complete the figure above For a complete, exhaustive description of the individual products listed, we recommend reading the corresponding Instruction Book, enclosed with each supply. Sliding Automations: Electromechanical 1 - GIRRI NYOTA MEC 200 HORIZ. 4 - MEC 200 VERT. 5 - FIBO 300 (1.5 HP) 6 - FIBO 400 (3.0 HP) Swinging Automations: Oil-hydraulic 7 - NUPI HINDI 880 SPRINT 9 - HINDI MEC 800 SPECIAL 11 - APROLI 280 BATT 12 - DRIVE COMBI 740 Industrial Gates: 14 - MEC 200 LB: sliding electromechanical 15 - APROLI 380 LB: double folding oil-hydraulic Up-and-over Door Opener: Oil-hydraulic 16 - APROLI 480 Traffic Barriers: Oil-hydraulic 17 - BARRI MEC 900 Rising Posts: Oil-hydraulic 19 - STRABUC ARMOURED STRABUC 930 Electronic Programmers 21 - ELPRO 6 exp 22 - ELPRO 7 Intell ELPRO 9 exp 24 - ELPRO 10 CEI 25 - ELPRO 10 DSA 26 - ELPRO 12 exp 27 - ELPRO 13 CEI 28 - ELPRO 13 exp 29 - ELPRO 14 exp 30 - ELPRO 15 exp 31 - ELPRO 33 exp 32 - ELPRO 88 Radio Receivers 33 - ASTRO ASTRO 40 AUT 35 - ASTRO 43 SAW 36 - JUBI 433 Pushbuttons and Key Switches 37 - PULIN SECH PRIT TREPU EDI TRIFO DIFO POLO 44 Card Reader 45 - LESCHE MAPUL 68 Token Operated Machine for Access Control 47 - GECO 9 Flashing Lights 48 - LAPI BLILIG MIRI 4 Pneumatic Ribs or s 51 - Thin rubber profile 52 - Thick rubber profile 53 - Mechanically operated wire ribs or edges Antennae 54 - ANTENNA A ANTENNA BIRIO A Altro:... 27

28 TRAFFIC BARRIER INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE AND A COPY GIVEN TO THE END USER MAINTENANCE RECORD This document must provide a record of all ordinary and extraordinary installation, maintenance and repair operations and any modifications using original Fadini spare parts. As such, this document must be available for inspections by authorized bodies, and a copy must be given to the end user. The installer will only guarantee the system s good working order and safety if the maintenance operations are performed by qualified technical personnel of his employment. GENERAL INSTALLER AND SYSTEM INFORMATION: Technical Assistance (Name, address, telephone) Client (Name, address and reference person) Gate Description (Model) Gate Leaves (No., material, dimensions, weight) Power Supply (Power, voltage and absorption) Function Type (Operator, impulse, automatic) Installer (Name, address, telephone) Installation Date List of Remaining Risks List any risks that have not been completely eliminated with signals, informing the user about the risks that may arise due to incorrect system use. Date Operation Description Technician s Signature Client s Signature 28

29 TRAFFIC BARRIER INSTALLATION Safety Distances in Points of Entrapment The EN and EN standards specify requirements and test methods for structurally checking the mechanical characteristics of the installation to be automated. Appendix C of EN also indicates the required safety distances for the points of entrapment. This standard must always be respected by installers who follow good installation practice, using additional safety devices such as photocells or presence sensitive edges to delimit the points of entrapment (Pic. 18). The principal minimum measures recommended by the EN standard are illustrated below (distances of less than 8 mm and over 25 mm are not considered dangerous).on sono considerati pericolosi). Protective covers are necessary to protect spaces of less than 300 mm between the counterbalanced arm and the adjacent wall <300 mm PIC. 18 Traffic Barrier Protection Devices: Tests in order to check that the photocells are working correctly are described as an illustration of ESPE devices, while the same considerations are also valid in order to test the working order of PSPE type accessories (Pic. 19). Pair of Internal Test blocks 500 PIC Traffic Barriers 300 Pair of External Note: the test blocks are used to check the correct working order of the photocells and the presence sensory devices. The blocks are in the form of parallelepipeds measuring 700 x 300 x 200 mm and in cylindrical form Ø 50 x 300 mm, which the standard describes as having 3 opaque surfaces and 3 shiny reflective surfaces (parallelepiped) and half an opaque surface and half a shiny surface (cylinder). 29

30 RISING POST INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE RISK ANALYSIS AND SOLUTIONS ADOPTED Every automatic gate must be complete with an analysis of the possible risks to people, therefore a table follows below that should be filled in (after having made a copy of the original) with the main mechanical risks found and relative solutions to be adopted (numbered next to the table) in the most hazardous points listed in Pic. 20. UNAVOIDABLE RISKS In the mechanical risk analysis, not all hazards found are avoidable, therefore the EN and EN standards make provisions for written warnings, both in the Risk Analysis and above all on the hazardous points of the system itself that cannot be protected. These signs should be standard danger signs in black on a yellow background (i.e. protruding handles or doors, or excessive steps or rises in the ground), while for forbidden zones the prohibition and danger signs provided for by the highway code should be used. Main mechanical risks to look out for in the system s danger zones A - Impact B - Shearing C- Entrapment D Cuts E Hooking Installation Type Client: Address: Danger Points (see Pic. 20) Mechanical Risks Solutions Adopted Date: Installation Firm Stamp Installer Signature A - Impact, Lifting and Hooking B - Entrapment A Solutions Adopted: 1 - OPERATOR COMMAND 2 - FORCE REDUCERS 3 - SENSITIVE EDGES OR RIBS 4 - PHOTOCELLS 5 - SENSITIVE PLATES 6 - VISUAL WARNING SIGNS 7 - ACOUSTIC WARNINGS 8 - COVERS 9 - other B PIC. 20 List of main danger points in a rising post 30

31 RISING POST INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE COMPLETE INSTALLATION OF CONFORMING FADINI SYSTEM The Technical File, to be enclosed together with the Risk Analysis described above, must include a system diagram showing all the accessories that guarantee its safe working order. Indicate the presence of the accessories making up the system on the figure below, referring to the numbered list that follows. Flashing Light Antenna Pushbuttons Key Switch Card Reader Internal External Plate Plate External Radio Receiver Internal External Electronic Programmer System No. System Address: Installer: AUTOMATED FADINI SYSTEM PRODUCTS AND COMPONENTS Numbered list to use in order to complete the figure above For a complete, exhaustive description of the individual products listed, we recommend reading the corresponding Instruction Book, enclosed with each supply. Sliding Automations: Electromechanical 1 - GIRRI NYOTA MEC 200 HORIZ. 4 - MEC 200 VERT. 5 - FIBO 300 (1.5 HP) 6 - FIBO 400 (3.0 HP) Swinging Automations: Oil-hydraulic 7 - NUPI HINDI 880 SPRINT 9 - HINDI MEC 800 SPECIAL 11 - APROLI 280 BATT 12 - DRIVE COMBI 740 Industrial Gates: 14 - MEC 200 LB: sliding electromechanical 15 - APROLI 380 LB: double folding oil-hydraulic Up-and-over Door Opener: Oil-hydraulic 16 - APROLI 480 Traffic Barriers: Oil-hydraulic 17 - BARRI MEC 900 Rising Posts: Oil-hydraulic 19 - STRABUC ARMOURED STRABUC 930 Electronic Programmers 21 - ELPRO 6 exp 22 - ELPRO 7 Intell ELPRO 9 exp 24 - ELPRO 10 CEI 25 - ELPRO 10 DSA 26 - ELPRO 12 exp 27 - ELPRO 13 CEI 28 - ELPRO 13 exp 29 - ELPRO 14 exp 30 - ELPRO 15 exp 31 - ELPRO 33 exp 32 - ELPRO 88 Radio Receivers 33 - ASTRO ASTRO 40 AUT 35 - ASTRO 43 SAW 36 - JUBI 433 Pushbuttons and Key Switches 37 - PULIN SECH PRIT TREPU EDI TRIFO DIFO POLO 44 Card Reader 45 - LESCHE MAPUL 68 Token Operated Machine for Access Control 47 - GECO 9 Flashing Lights 48 - LAPI BLILIG MIRI 4 Pneumatic Ribs or s 51 - Thin rubber profile 52 - Thick rubber profile 53 - Mechanically operated wire ribs or edges Antennae 54 - ANTENNA A ANTENNA BIRIO A Altro:... 31

32 RISING POST INSTALLATION - TO BE ENCLOSED IN THE TECHNICAL FILE MAINTENANCE RECORD This document must provide a record of all ordinary and extraordinary installation, maintenance and repair operations and any modifications using original Fadini spare parts. As such, this document must be available for inspections by authorized bodies, and a copy must be given to the end user. The installer will only guarantee the system s good working order and safety if the maintenance operations are performed by qualified technical personnel of his employment. GENERAL INSTALLER AND SYSTEM INFORMATION: Technical Assistance (Name, address, telephone) Client (Name, address and reference person) Gate Description (Model) Gate Leaves (No., material, dimensions, weight) Power Supply (Power, voltage and absorption) Function Type (Operator, impulse, automatic) Installer (Name, address, telephone) Installation Date List of Remaining Risks List any risks that have not been completely eliminated with signals, informing the user about the risks that may arise due to incorrect system use. Date Operation Description Technician s Signature Client s Signature 32

33 RISING POST INSTALLATION Safety Distances in Points of Entrapment The EN and EN standards specify requirements and test methods for structurally checking the mechanical characteristics of the installation to be automated. Appendix C of EN also indicates the required safety distances for the points of entrapment. This standard must always be respected by installers who follow good installation practice, using additional safety devices such as photocells or presence sensitive edges to delimit the points of entrapment. The principal minimum measures recommended by the EN standard are illustrated below (distances of less than 8 mm and over 25 mm are not considered dangerous). Protection Devices: Tests in order to check that the photocells are working correctly are described as an illustration of ESPE devices, while the same considerations are also valid in order to test the working order of PSPE type accessories (Pic. 21). Test blocks PIC. 21 Rising post Note: the test blocks are used to check the correct working order of the photocells and the presence sensory devices. The blocks are in the form of parallelepipeds measuring 700 x 300 x 200 mm and in cylindrical form Ø 50 x 300 mm, which the standard describes as having 3 opaque surfaces and 3 shiny reflective surfaces (parallelepiped) and half an opaque surface and half a shiny surface (cylinder). 33

34 Electrical and Electromagnetic Compatibility Risks Meccanica Fadini manufactures and markets electronic control and management accessories in compliance with current regulations: - LV Low Voltage Directive (50 V 1000 V A/C) 73/23/EEC and subsequent 93/68/EC - EMC Electromagnetic Compatibility Directive 89/336/EEC and subsequent 93/68/EC - R&TTE Radio & Telecommunications Terminal Equipment 99/05/EC Total reliability and safety in complete compliance with regulations is only guaranteed for electronic and electromechanical appliances if installed in an automatic system consisting of original Fadini components. Risk Type Direct and Indirect Contacts. Electrical energy dispersion Electromagnetic Compatibility Risks Assessment criteria and solutions to be adopted - Use CE marked components and materials in compliance with Low Tension Directive 73/23/EEC and subsequent amendments 93/68/EC All electrical components in the system must be expertly installed in keeping with current standards, and relative tests must be performed. - Use CE marked components and materials in compliance with the EMC Directive on Electromagnetic Compatibility 89/336/EEC and subsequent amendments 93/68/EC Safety of Activation Devices and Control and Safety Accessories Risk Type Safety limitations due to faults or power failure Energy types other than electricity Turning the Activation Device On and Off Mains Switch Command Uniformity Entrapment Risks Emergency Stop Assessment criteria and solutions to be adopted - Use activation devices that conform to EN Standards and safety accessories that comply with EN Standards - If using hydraulic activation devices, they must conform to the EN 982 standard... Or: - If using pneumatic activation devices, they must conform to the EN 983 standard - Check that the activation device resumes normal function after a fault or power failure - Install an omnipolar switch for electrical isolation, positioning it in a place protected from involuntary or unauthorized use - Install the command devices in safe places, ensuring that the individual activation commands are understood by the user - Use CE marked radio control units in compliance with R&TTE Directive 99/05/EC, which comply with the frequencies permitted by the legislation of each individual country - Install and instruct the user about how to operate the activation device unlocking operations in order to open and close the gate. Check that the user understands the unlocking device or alternative solutions - If necessary, install a stop device in compliance with standard EN 418, ensuring that this device does not entail additional risks or prevent the safety devices from operating correctly Added safety through warning signs Risk Type Signal Accessories Signs Marks User Instructions Maintenance Remaining risks Assessment criteria and solutions to be adopted - Install the flashing light that signals the automatic gate s movement in a visible position; upon request, integrate this with some reflectors on the gate. - Attach a sign to the gate indicating danger while the automatic gate is in movement. Also attach signs indicating all the remaining risks and indicating all unsuitable forms of use - Attach the plaque with the CE mark and current standard indications - Provide the user with the User Instructions, safety warnings and CE declaration of conformity - General control and maintenance every 6 months, especially for the safety devices; record all operations in the Maintenance Record in keeping with standard EN Provide written information in the Maintenance Record and User Instructions about the presence of any remaining risks 34

35 Measuring the impact and crushing forces Standards EN and EN consider the forces manifested by a gate during movement as a way for learning about risks during the Risk Analysis and intervening quickly in order to prevent them. The standards make provisions for the use of an appropriate tool for measuring the impact and crushing force of the main opening and closing edge, providing detailed descriptions of all this device s technical characteristics and measurement procedures. Therefore, all measurements should be made three times in each point indicated and for three different gate openings. The measurement of the maximum peak and the progress of the force measured must respect the maximum values given in the following table and in Pic. 22. Type of Automation Dynamic Forces DF Closure and Opposite s mm >500 mm Between flat areas >0,1 m 2 with long sides <100 mm Sliding and Side Folding Doors Swinging Doors and Double Folding Doors Sectional Doors Barriers, Up-and-over Doors, Rising Posts 400 N N N 400 N N N 400 N 400 N N 400 N 400 N N Force [N] N Dynamic Force of Impact DF Static Force of Crushing SF 400 N Remaining force 150 N 25 N 0,75 s 5 s Time [s] PIC. 22 FD = Dynamic force of impact, max. value N SF = Crushing force, max. value 150 N DT = Dynamic time, max. value 0.75 s To = Total time, max. value 5 s 35

36 Lineagrafica This manual provides instructions on how to apply the Directive. The company assumes no responsibility for any errors or damage to people or things. The manufacturer reserves the right to make changes to this guide at any time without advance notice and recommends reading the cited safety standards in order to gain a better understanding of them. s.n.c. AUTOMATIC GATE MANUFACTURERS Via Mantova, 177/A Cerea (Verona) Italy - Tel r.a. - Fax info@fadini.net -