HOW TO ORGANIZE AN OPERATION AND MAINTENANCE PROGRAM TABLE OF CONTENTS MODULE INTRODUCTION.,... UNIT I. OVER VIEW
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5 HOW TO ORGANIZE AN OPERATION AND MAINTENANCE PROGRAM TABLE OF CONTENTS MODULE INTRODUCTION., UNIT I. OVER VIEW WHAT IS AN O&M PROGRAM? Introduction What Is Operation? What Is Maintenance? Preventive Maintenance Extraordinary Maintenance Preventive Maintenance vs Extraordinary Maintenance How Are Operation And Maintenance Related? How Are O&M And Dam Safety Related? WHY ORGANIZE AN O&M PROGRAM? Introduction. What Are The Goals Of An O&M Program? Ensure The Safe Operation Of The Dam Extend The Useful Life And Achieve The Intended Purposes Of The Dam. Protect The Environment Protect Investments. Promote Cost-Efficient Operation Meet Legal And Social Obligations HOW IS AN O&M PROGRAM ORGANIZED? Introduction Phase I: Planning An O&M Program Phase 2: Implementing An O&M Program. Phase 3: Evaluating An O&M Program. 1-1 I-I I-It UNIT II. PLANNING AN O&M PROGRAM OVERVIEW Introduction '.' O&M Planning Steps IDENTIFY THE O&M ACTIVITIES Introduction Reviewing Pertinent Information. Developing A Description Of The Dam And Its Appurtenances Identifying The Routine O&M Tasks To Be Performed Resources Checking Your O&M Tasks Developing O&M Procedures II-I II-I II-I II-2 U-2 II-2 ll-if I1-12 II II-I5 Continued
6 HOW TO ORGANIZE AN OPERATION AND MAINTENANCE PROGRAM TABLE OF CONTENTS UNIT H. PLANNING AN O&:M PROGRAM (Continued) DEVELOP OPERATING PROCEDURES Introduction.. Developing Operating Procedures; Normal Operations Develop Instructions For Operating All Operable Mechanisms. Develop Operating Instructions For The Reservoir. Develop General Instructions Developing Operating Procedures; Emergency Operations. EST ABLISH RECORDKEEPING SYSTEMS Introduction ~.. Determine What Information Should Be Recorded. Select A System For Recording The Information Checklists Logs * Card Files Computerized Records. To Automate Or Not. WRITE AN O&:M PLAN. Introduction Drafting An O&M Plan Updating An O&:M Plan Getting An O&M Plan Approved Making The O&M Plan Accessible I1-16 I1-16 I1-22 II-26 II I-28 I1-28 1I-29 II-30 U-31 II-35 II-37 I II Il-44 SUMMARY 1l-46 UNIT IH. IMPLEMENTING AN O&:M PROGRAM OVERVIEW. Introduction O&M Implementation Steps. SECURE RESOURCES Introduction. Estimating Costs Estimating Annual Costs Estimating Repair, Replacement, And Overhaul Costs Estimating Emergency And Unanticipated Costs. Developing An O&M Budget Securing Funding.. III-I III-I IlI-2 1ll-2 1lI lii-5 III Continued..
7 HOW TO ORGANIZE AN OPERATION AND MAINTENANCE PROGRAM TABLE OF CONTENTS UNIT III. IMPLEMENTING AN O&:M PROGRAM (Continued) ADMINISTER THE O&:M PROGRAM Introduction Managing Personnel Managing In-House Personnel: Overview Managing In-House Personnel: Assigning Work Managing In-House Personnel: Scheduling Work. Managing In-House Personnel: Monitoring Work Performance. Managing In-House Personnel: Troubleshooting Work Performance Problems Managing In-House Personnel: Training Personnel Managing Contracted Personnel Managing Resources Purchasing Resources Controlling Resources: Overview Controlling Resources: Establishing A Stockroom Controlling Resources: Using A Tool Crib. Managing Information Keeping Recordkeeping Systems Current Reviewing Information Systems. Updating Information Ill-8 II1-8 IIl-8 IlI-8 IIl-8 III-l0 III-12 IlI-l2.. II1-13 I11-14 III-I.:> II1-15 III-16 III-16 Ill I1I-18 III-I8 IIl-19 SUMMARY lji-20 UNIT IV. EVALUATING AN O&:M PROGRAM OVERVIEW Introduction O&M Evaluation Steps- IDENTIFY EVALUATION STANDARDS Introduction Developing A List Of Evaluation Standards Selecting Evaluation Standards COLLECT EVALUATION INFORMATION Introduction Identifying What Information Needs To Be Collected. Determining How To Collect The Information ASSESS O&M PROGRAM EFFECTIVENESS. Introduction. Drawing Conclusions Identifying Followup Actions To Be Taken Improving Your Program's Effectiveness.. IV-I IV-l IV-l IV-2 IV-2 IV-2 IV-3 IV-4 IV-4 IV -It IV-5 IV-6 IV-6 IV-6 IV-6 IV-6 SUMMAR Y - _ _ IV-8
8 HOW TO ORGANIZE AN OPERATION AND MAINTENANCE PROGRAM TABLE OF CONTENTS APPENDIXES Appendix A' Sample O&M Tasks Appendix B. Sample O&M Budgets Appendix C. References. A-I B-1 C-l
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10 MODULE INTRODUCTION
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13 UNIT I OVERVIEW
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104 APPENDIX A SAMPLE O&M TASKS Note: The tasks listed in this appendix are examples of common O&M tasks. This is not a comprehensive list. Every facility has site-specific O&M tasks that should be performed. DO NOT LIMIT YOUR O&M ACTIVITIES TO THOSE LISTED IN THIS APPENDIX! A suggested frequency for completing each task is presented as a guideline. You will need to determine the frequency for performing each O&M task based upon the conditions at your facility. Make sure to consult other sources such as manufacturers' instructions, designers' criteria, etc. before establishing how often an O&M task is to be performed.
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118 APPENDIX B SAMPLE O&M BUDGETS Note: Three sample O&M budgets are presented in this appendix. Example #1 is an O&M budge for a very small program with an annual budge of $910. Example #2 is an O&M budget for a program with an annual budget $14,840. Example #3 is an O&M budget for a much larger program with an annual budget of $2,540,000.
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