Lock II. Installer s Guide

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1 Lock II Installer s Guide

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5 Table of Contents INSTALLING THE VINDICATOR LOCK 1 Installation Tools 2 Selecting Mounting Locations 2 Front Panel Mounting Locations 3 Logic Board Mounting Locations 4 Back Boxes 5 Back Box Mounting Options 6 Adapter Plates 7 Using Adapter Plates with Sloped-Front Boxes 8 Using Adapter Plate on Over-Sized Mounting Holes 9 Mounting a Back Box 10 Safety Tips 11 Mounting the Front Panel 11 Mounting the Logic Board 12 Improving Moisture Resistance 13 Checking Out the Front Panel 14 Replacing the Keyboard Assembly 14 Installing the Gasket 16 Installing Adapter Plates 17 Applying Silicone Adhesive 17 Assembling Panel, Gasket, and Adapter Plate 18 Modifying Mounting Boxes 18 Desiccant Pack 18 Mounting the Remote Access Reader 19 Drilling the Access Hole for the Logic Cable 19 Cable Protection 19 Installing the Logic Cable and Front Panel 19 Installing Solenoid Locks 20 Installing Magnetic Door Switches 21 Making and Testing Power Cables 22 Installing Connectors 22 Preventing Defects 22 Installing Power and Communications Cables 25 Connecting the Logic Board 26 Making Your Own Solenoid Cables 28 Installing or Replacing Backup Batteries 29 Replacing the Battery 29 Connecting the Vindicator Lock to a Printer 31 Fabricating Printer Cables 31 Setting Up the Communications Protocol 32 Connecting the Vindicator Lock to a PC 34 Connecting the Vindicator Lock to a Modem 34 Reviewing Your Work 35 LCD Contrast Adjustment 35 Configuring the Doors 36 Testing the Outer Door(s) 38 Testing the Inner Doors 39 Connecting Alarm Panels 39 Status Inputs Sensor #4 39 Status Inputs Sensor #5 39 Relay or Transistor Outputs 40 Command Output From the Vindicator Lock 40 Vindicator Lock II Installer s Guide i

6 Installation Tools Vindicator Lock II to Alarm Panel Interface 41 Alarm Panel Arm State Voltage 41 Testing the Vindicator Lock 45 Diagnostics 46 I/O Tests 48 Reports 50 Enroll 50 Setting the Clock 50 Enrolling the Factory Starter Key 51 Finishing the Installation 52 Resetting the Vindicator Lock 52 Upgrading Firmware 52 Replacement Parts 53 Notes for the Tables 55 Supplies 55 ii Vindicator Lock II Installer s Guide

7 List of Figures Figure 1. Vindicator Lock II Front Panel 1 Figure 2. Mounting Hole and Drilling Pattern for Front Panel 3 Figure 3. Mounting the Front Panel to a Safe 4 Figure 4. Square Surface-Mount Back Box 5 Figure 5. Sloped-front Surface-Mount Back Box 5 Figure 6. Back Box Mounting Options 6 Figure 7. Drill Hole Dimensions for Adapter Plate 7 Figure 8. Mounting a Vindicator Lock II and adapter plate to an Old-style Back Box 8 Figure 9. Retrofitting a Vindicator Lock II to a Vindicator Lock Safe 9 Figure 10. Mounting a Back Box Over the Old Safe-Dial Hole 10 Figure 11. Front Panel Front and Side Views 11 Figure 12. Screw Hole Dimensions for Vindicator Lock II Logic Board 12 Figure 13. Front Panel Subassemblies 13 Figure 14. Installing a New Keyboard Assembly 15 Figure 15. Installing a Moisture-Resistant Gasket 16 Figure 16. Applying Silicone Adhesives 17 Figure 17. Inside View of a Typical Safe Door 20 Figure 18. Magnetic switch mounting 21 Figure 19. Arrangement of Wires in the Power Cable 22 Figure 20. Properly Trimmed Cable 22 Figure 21. Defective Trimming 23 Figure 22. Typical Cable Testing Setup 23 Figure 23. Battery Fuse Hookup 24 Figure 24. Hookup Diagram for Vindicator Lock II 26 Figure 25. Connector Wiring for Front Panel, Printer, and Solenoid(s) 27 Figure 26. Solenoid Lock Cable for Vindicator Lock II 28 Figure 27. Backup Battery 29 Figure 28. Installing a Backup Battery 30 Figure 29. Fabricating Printer Cables 31 Figure Conductor Modular Modem Cable 34 Figure 31. Front Panel Component Layout 35 Figure 32. Configuring Safe Doors 36 Figure 33. Alarm Panel Interface 42 Figure 34. Alarm Panel Interface 43 Figure 35. Exploded View of the Logic Board 44 Figure 36. Location of Diagnostic Pins 46 Vindicator Lock II Installer s Guide iii

8 Installation Tools fffff iv Vindicator Lock II Installer s Guide

9 Installation Tools Installing the Vindicator Lock This manual is provided for technicians who are installing a Vindicator Lock on an existing safe. Please read and understand these instructions before starting your installation. CAUTION Do not close the safe doors until everything is connected and until you assure yourself that everything is working properly. Make sure you can unlock the doors before you close them. Kaba Mas will not be responsible for any expense required to open a safe that has had a Vindicator Lock installed incorrectly. Before starting, locate any keys that have come with the Vindicator Lock. At a minimum, you will need at least one key with the permissions to unlock all the doors on the safe and you will need the PIN assigned to that key. You may have several keys. If none of these have been pre-enrolled in this Vindicator Lock, they will need to be enrolled before you test your installation. If this is the case, there is always one key, called the Factory-Starter Key, that can be used to enroll the other keys. The Factory-Starter Key s PIN is always 1234 when shipped from Kaba Mas. CAUTION You must have enrolled the Factory Starter Key before you complete the installation and before you close the safe doors. If you do not, you will not be able to open the safe. See Enrolling the Factory Starter Key on page 51 for instructions. Figure 1. Vindicator Lock II Front Panel Vindicator Lock II Installer s Guide 1

10 Installation Tools Installation Tools The following tools will be needed to install a Vindicator Lock on a safe: Selecting Mounting Locations Variable Speed Electric Drill File High speed drill bits: 1 8 ", 1 4 ", 3 8 " Wire Cutters Assorted Screwdrivers Wire Strippers Modular Connector Crimp Tool Slip Joint Pliers Safety Glasses Table 1. Tools Required to Install Vindicator Lock The Modular Connector Crimp Tool can be obtained at most electronic supply stores that sell telephone installation supplies. This tool is used to attach modular telephone type connectors to standard telephone cable. Select the tool that handles 4, 6 (RJ-11) and 8 (RJ- 45)-conductor connectors. Other supplies you may need include assorted lengths of 4, 6, and 8 conductor telephone cable, cable tie-wraps (get mountable tie-wraps that have a hole in the end so that you can attach it to the safe with a screw), and an assortment of self-tapping machine screws (usually #6, #8, or #10, 3 8 " to 1 / 2 " in length and #10 socket head cap screws). A 4 foot length of 8 conductor cable and two RJ-45 connectors for connection between the Front Panel and Logic Board are provided in unassembled kit form with each Vindicator Lock II shipped from Kaba Mas. The Vindicator Lock has two main parts the Front Panel and the Logic Board. They are connected together with a length of 8- conductor telephone cable and RJ-45 connectors. You attach the connectors to the ends of the cable during installation. The Front Panel and the Logic Board must be located close enough together so that the logic cable can easily connect the two. The cable shipped with the lock is 4 feet long. The maximum distance this cable may be extended is 50 feet. When retrofitting safes with the Vindicator Lock, you must mount the Front Panel in a surface-mount back box if you want to maintain ULcompliance. If you plan to mount the Vindicator Lock directly to a plate or panel that is part of the safe, and you must maintain ULapproval, you must submit drawings of this method of installation to UL for their review and approval. 2 Vindicator Lock II Installer s Guide

11 Selecting Mounting Locations Front Panel Mounting Locations The Front Panel must be mounted on the outside of the safe where it can be conveniently operated by the users of the safe. If space is available, you can mount the Front Panel directly on the safe. Figure 2 shows mounting hole dimensions and the drill pattern used on safes built to accommodate the Vindicator Lock Front Panel. 7.56" ( mm) 0.45" (11.43 mm) 0.44" (11.18 mm) Drill & Tap for #10-32 Screws 0.49" (12.45 mm) 6.67" (169.4 mm) 2.75" (69.85 mm) 2.57" (65.28 mm) 1.82" (46.23 mm) Cutout 0.49" (12.45 mm) 0.28" (7.11 mm) Outer Edge of Front Panel Figure 2. Mounting Hole and Drilling Pattern for Front Panel Vindicator Lock II Installer s Guide 3

12 Selecting Mounting Locations Figure 3 shows how the Front Panel mounts to a safe which has the correct hole dimensions. Battery (required for UL installations) Front Panel Cap screw Screw plug Safe Figure 3. Mounting the Front Panel to a Safe Logic Board Mounting Locations The Logic Board is generally mounted to an inside wall of the safe. If the safe has an inside compartment, it is usually a good idea to install it inside the inner compartment. 4 Vindicator Lock II Installer s Guide

13 Back Boxes Back Boxes A surface-mount back-box is available from Kaba Mas that provides a convenient sloped or non-sloped housing for the Front Panel. The Front Panel is mounted within the backbox which is in turn mounted on top of the safe, above the safe door, or on the safe door in place of the combination dial. The back boxes have enough room for a rechargeable 12v, 0.8 Ah battery. Figure 4 and Figure 5 show the surface-mount back boxes with their dimensions. Back Panel Drill Pattern and Dimensions same as for Sloped-front box TOP VIEW 7.560" (19.2 mm) 6.982" (17.73 mm) 2.187" (5.55 mm) 0.445" (1.13 mm) 2.750" (6.99 mm) FRONT VIEW RIGHT SIDE VIEW Figure 4. Square Surface-Mount Back Box 0.29" (07.3 mm) 0.45" (11.3 mm) 0.15" (03.8 mm) 6.98" (177.3 mm) 6.67" (169.4 mm) 1.75" (44.45 mm) 1.28" (32.5 mm) 2.85" (72.4 mm) 2.85" (72.29 mm) 2.77" (70.34 mm) 1.41" (25.4 mm)1.3" (46.56 mm) 0.11" (2.85 mm) 7.57" ( mm) Back View 3.17" (80.51 mm) Side View Front View Top View Figure 5. Sloped-front Surface-Mount Back Box Vindicator Lock II Installer s Guide 5

14 Back Box Mounting Options Back Box Mounting Options The back boxes come in two forms; the first allows horizontal viewing of the display and keypad the other has a panel that is sloped at 15. The sloped model may be more convenient when it is not possible to mount the Front Panel at eye level. Both back boxes are equipped with hole patterns that allow them to be installed over the hole pattern created by removing the combination dial. The hole pattern set is repeated three times so that you can mount the box left, right, or center over the combination dial hole. You can also mount the back box on the wall over a horizontally mounted single-gang electrical box. When deciding where to mount the back box, select an easy-to-reach location where the logic cable will easily reach the Logic Board once it is mounted inside the safe. Figure 6 illustrates the suggested locations for the Front Panel back box. Figure 6. Back Box Mounting Options 6 Vindicator Lock II Installer s Guide

15 Adapter Plates Adapter Plates The Vindicator Lock II Front Panel is smaller than the Lock I. If you are upgrading a Vindicator Lock to the Lock II, you will have to use an adapter plate behind the Lock II to fill the space. Figure 7 shows the dimensions and drill-hole spacing for an adapter plate that is to be mounted over larger holes. 7.56" (192 mm) 6.98" ( mm) 0.16" (4.17 mm) 6.65" (169 mm) 3.64" (92.46 mm) 2.57" (65.28 mm) 1.82" (46.2 mm) 1.29" (32.64 mm) Side View Front View Figure 7. Drill Hole Dimensions for Adapter Plate Vindicator Lock II Installer s Guide 7

16 Adapter Plates Using Adapter Plates with Sloped-Front Boxes Figure 8 shows how to assemble a Vindicator Lock II and adapter plate to an old-style Vindicator Lock back box with a sloped Front Panel. Battery (required for UL installations) Lock II Front Panel Cap Screw Screw Plugs Adapter Plate Lock I-style Back Box Figure 8. Mounting a Vindicator Lock II and adapter plate to an Old-style Back Box 8 Vindicator Lock II Installer s Guide

17 Adapter Plates Using Adapter Plate on Over-Sized Mounting Holes Figure 9 shows how to assemble a Vindicator Lock II into a safe that was formerly fitted with the original Vindicator Lock. Battery (required for UL installations) Front Panel Screw plug Cap screw Adapter Plate Safe Figure 9. Retrofitting a Vindicator Lock II to a Vindicator Lock Safe Vindicator Lock II Installer s Guide 9

18 Mounting a Back Box Mounting a Back Box At the selected location, drill 4 holes to mount the back box to the safe. Use the back box as a template to mark the location for the holes. Attach the back box to the safe using self-tapping machine screws. It may be easier to drive each screw into its respective hole and then remove it before mounting the backbox. A bit of cutting oil or other lubricant will make driving the screws easier. If you are mounting the back box over the old lock-dial hole, you may be able to use the holes already provided in the back box. Figure 10 shows how to mount the back box this way. Figure 10. Mounting a Back Box Over the Old Safe-Dial Hole 10 Vindicator Lock II Installer s Guide

19 Mounting the Front Panel Safety Tips Mounting the Front Panel Always use safety glasses or goggles when drilling any holes required for installing the Vindicator Lock. Use the slower speeds on your electric drill when drilling the larger holes that are required. Hold your electric drill firmly when drilling to prevent the electric drill from twisting as you use it. Use a side handle on your drill if so equipped. Make sure your electric drill is properly grounded when operating it or use a double insulated electric drill. When properly installed, all Vindicator Lock electrical voltages are low voltages that pose little or no danger to the installer. You should use standard electrical safety precautions anyway. Use tools with insulating grips and never plug the Vindicator Lock into power until you have thoroughly checked your work. The Front Panel must be securely mounted to the safe or its back box with two #10 socket-head cap screws. Figure 11 Shows the Front Panel from the top and from the front. Positions of the mounting screws are indicated on the drawing. Figure 11. Front Panel Front and Side Views Vindicator Lock II Installer s Guide 11

20 Mounting the Logic Board Mounting the Logic Board Drill 4 holes and attach the Logic Board with #10, self-tapping machine screws. It is important to attach the unit securely. To have an effective ground, you must have a good electrical connection between the metal casing of the Logic Board and the metal of the safe. If you fail to provide this connection, the Vindicator lock may not operate correctly or reliably. The following diagram shows the dimensions to which the screw holes should be drilled. If desired, use the Logic Board itself as a template to mark where the holes should be drilled. 0.19" (4.83 mm) 6.63" (168.4 mm) 6.38" ( mm) Figure 12. Screw Hole Dimensions for Vindicator Lock II Logic Board 12 Vindicator Lock II Installer s Guide

21 Improving Moisture Resistance Improving Moisture Resistance Some older Vindicator Lock II Front Panels, installed without the moisture-proofing gasket, failed when they were subjected to liquid spills. Liquids can seep behind the Front Panel and make their way into the mounting box where they pool and short or corrode the ribbon cable that connects the keyboard to the printed circuit card below. To repair Front Panels that have failed, you replace the plastic keyboard assembly (if damaged) and affix a gasket to prevent the problem from recurring. If the Front Panel is installed in a mounting box, it should have weep holes in the bottom to prevent liquids from pooling. If there are no weep holes, you should drill them yourself. See Modifying Mounting Boxes on page 18. The subassemblies you work with are illustrated below. Printed Circuit Board Assembly Keyboard Assembly Key Receptacle Figure 13. Front Panel Subassemblies Vindicator Lock II Installer s Guide 13

22 Improving Moisture Resistance Checking Out the Front Panel Remove the Front Panel from its mounting surface. Examine the ribbon cable that connects the Printed Circuit Board Assembly to the Keyboard Assembly. It should be clean and dry. If this is not the case, you will have to replace the Keyboard Assembly. Also be certain to check the mounting box and clean up anything that may have spilled inside. You should remove mounting boxes and modify them as discussed in Modifying Mounting Boxes at the end of this document. Replacing the Keyboard Assembly Part 1 Disassemble the Front Panel. Figure 14 shows the location of items described in the instructions. 1. Disconnect the ribbon cable from the old keyboard assembly. 2. With the Front Panel lying on a work surface, remove the Phillips head screw that fastens the key receptacle to the printed circuit board. This screw is located in the lower-left corner of the printed circuit board. It is labeled like this: MOUNT FAR SIDE 3. Lift the Front Panel assembly to allow the key receptacle to fall out. 4. Separate the printed circuit boards from the keyboard assembly by pulling them off free of their 3 friction-mount standoff posts. Do not separate the two printed circuit cards. 14 Vindicator Lock II Installer s Guide

23 Improving Moisture Resistance Part 2 Install the New Keyboard Assembly 1. Lay the new keyboard assembly face down on a flat work surface. 2. Press the printed circuit card assembly over the friction-mount standoff posts and press into position. 3. Reposition the key receptacle components into the key well and attach to the printed circuit board with the Phillips head screw you removed in Part 1, step Reconnect the ribbon cable to the printed circuit board assembly. The Keyboard Assembly replacement is now finished. Friction Mount Standoff Posts Key Receptacle Mounting Screw Ribbon Cable (to Keyboard) Figure 14. Installing a New Keyboard Assembly Vindicator Lock II Installer s Guide 15

24 Improving Moisture Resistance Installing the Gasket A gasket is used to prevent moisture from seeping between the Front Panel and its mounting surface. This gasket must mount to a smooth surface around the entire edge of the Front Panel. Many safes have a textured surface; you must smooth any textured surfaces flat before installing the gasket, or leaks may occur. Front Panel Gasket To attach the gasket to the rear lip of the Front Panel, 1. Affix the gasket to the keyboard assembly. The gasket edges are channeled and must be fitted securely to the entire surface area of the keyboard assembly lip. 2. Attach the data cable. When placing in the mounting box arrange the cable to provide a drip loop. Assembling the Front Panel and Gasket to the Mounting Surface is shown below. The left side of the picture shows an exploded view the right shows the final assembly. Mounting Surface Front Panel Front Panel Gasket Gasket Mounting Surface Figure 15. Installing a Moisture-Resistant Gasket 16 Vindicator Lock II Installer s Guide

25 Installing Adapter Plates Installing Adapter Plates When using an adapter plate to mount a Lock II Front Panel to a Lock I-style mounting box or to a safe door, you seal the adapter plate to the mounting surface with RTV Silicone Adhesive. Use GE RTV167 or GE RTV162 adhesive. CAUTION Do not use another type of RTV Silicone Adhesive. Many silicone adhesives release corrosive vapors as they cure. These gasses will damage the lock s Front Panel Applying Silicone Adhesive It is important that the adhesive bead be unbroken, and that it lay on the outside of the screw holes. A good adhesive application is shown in the figure below. GE RTV167 Silicon Adhesive Figure 16. Applying Silicone Adhesives Vindicator Lock II Installer s Guide 17

26 Modifying Mounting Boxes Assembling Panel, Gasket, and Adapter Plate Assembling the Front Panel and Gasket to an Adapter Plate Surface is shown below. The left view is exploded the right is the final assembly. Front Panel Front Panel Gasket Adapter Plate Silicone Adhesive Bead Front Panel Mounting Surface Front Panel Gasket Adapter Plate Silicone Adhesive Bead Mounting Surface Modifying Mounting Boxes The following only applies to installations where mounting boxes are used. Mounting boxes must be clean and dry on the inside. Clean and dry mounting boxes as necessary. Before replacing the Front Panel, remove the mounting box and drill three or four 1 / 8 th inch weep holes in the bottom. Metal burrs around the holes will prevent liquids from draining, so drill the holes from the inside. If you must drill from the outside, thoroughly de-burr holes. Desiccant Pack A small package of chemicals that absorb water (called a desiccant ) is provided for use with mounting boxes. Remove the packet from its plastic bag and then place it inside the mounting box before reinstalling the mounting box. Re-install the mounting box. 18 Vindicator Lock II Installer s Guide

27 Mounting the Remote Access Reader Mounting the Remote Access Reader For instructions on mounting the Remote Access Reader, see the Remote Access Reader Option manual. Drilling the Access Hole for the Logic Cable Note Drill a 3 8 " hole through the body of the safe at the location you ve selected for the Front Panel back box. It is generally easier to drill a smaller-diameter hole first and then enlarge it with a bigger drill bit. If the safe installation must be UL-compliant, no hole may exceed 3 8 " in diameter; the logic cable can pass through this diameter hole. If the safe is a cladded safe (that is, a safe with concrete-filled walls), you will probably have to use a masonry bit while drilling through the concrete in the safe wall. Just switch bits when drilling through different materials. A hammer drill will make drilling through the concrete go somewhat faster. After drilling this hole, use a file to remove any burrs around the edge of the hole. This will help prevent accidental damage to the logic cable when it is installed. Cable Protection Note All cables that pass from a moving part, such as the door, to another part of the safe should be armored to help protect it against crimping in the door. Furthermore, you should insert bushings or other protective devices in the access hole that provide a smooth, rounded surface against which the cable may bear. Failure to use armored cable and bushings at wiring egress points from moving surfaces voids UL certification of the installation. Installing the Logic Cable and Front Panel Thread the free end of the logic cable (the other end should still be attached to the Front Panel) through the 3 8 " hole. See Cable Protection on page 19 for important information on installing this cable. If round cable is used, a 1 4 " hole may be drilled in lieu of the 3 8 ". Round cable, however, is more difficult to work with than the flat type. Also, a different telephone connector will be required. Vindicator Lock II Installer s Guide 19

28 Installing Solenoid Locks Installing Solenoid Locks The solenoid locks are available from Kaba Mas in three basic varieties slide bolt locks, dead bolt knob locks, and spring bolt knob locks. Slide bolt locks are generally used to replace standard dial combination locks where there is a bolt mechanism and a handle to open the door. This is usually the case on the outside door. Knob locks are generally used on interior doors where there is no bolt mechanism. To install the solenoid locks, remove the existing combination locks and then attach the solenoid locks using the screws provided. Anchor the armored cable to the back of the safe door by drilling small holes and attaching it with mountable tie wraps and self-tapping machine screws. If the safe is equipped with a relocking mechanism, re-install it. Note Failure to use armored cable and bushings at wiring egress points voids UL certification of the installation. Figure 17. Inside View of a Typical Safe Door To keep the safe secure, plug the hole left by the combination lock dial if you mounted the Front Panel elsewhere. Plugging the hole isn t necessary when you are installing a knob lock. 20 Vindicator Lock II Installer s Guide

29 Installing Magnetic Door Switches In the case of the slide bolt lock, you may wish to leave the combination lock dial in place to plug the hole left by the dial. If so, you will likely need to trim the dial shaft with a hacksaw and reinstall the drive wheel that was originally attached to the dial shaft. Do this before you attach the solenoid lock so that the drive wheel is on the inside of the door and the dial is on the outside. In this case, you will likely have to use some spacer washers and longer screws when attaching the slide bolt lock. Installing Magnetic Door Switches Mount the magnetic door switch to the outer door frame, and inner doors if used, in a location that is both out of the way (where it s unlikely to be damaged during everyday use of the safe) and convenient for wiring. Installing the magnetic switches on the outer part of the door is recommended. False readings can occur if the magnetic switches do not open completely. Figure 18. Magnetic switch mounting Run a cable from the switch to the Logic Board. Attach the cable to the safe walls with mountable tie wraps. Strip the 2 leads and attach them to the Logic Board at terminal block TB2. Sensors 1 5 and each of the sensor returns (ground wires) may be wired to the Sensor Return common point. Vindicator Lock II Installer s Guide 21

30 Making and Testing Power Cables Making and Testing Power Cables With the exception of the armored solenoid cable, all cables used in the Vindicator Lock II use multi-conductor flat wire. When used as data cables, each wire performs a single function such as carrying the RTS signal. When used for power, more than one wire may do the same thing. In the power cable, for example, two wires each are used for the battery plus and minus connections. The arrangement of wires in the Lock II s power cable is shown in Figure 19. TX+ TX Batt+ Batt Batt Batt+ Fr.Pnl +8V Fr.Pnl Gnd Figure 19. Arrangement of Wires in the Power Cable Installing Connectors When installing RJ11 or RJ45 connectors, you 1. Trim the end of the cable. Make certain that the cut is clean, straight, and that no loose strands are left behind. 2. Remove ¼" of the outside insulator. When preparing cables: (1) Make sure the end is square (2) Strip the outer insulation back 0.25". Figure 20. Properly Trimmed Cable 3. press the end of the cable into the connector 4. crimp the connector onto the cable. Preventing Defects Because shorts in power cables can damage the lock s circuitry, it is especially important that power cables have no shorted or open lines. 22 Vindicator Lock II Installer s Guide

31 Making and Testing Power Cables Using only the best crimping tools will save you time and money. But even the best tools cannot ensure that assembled cables will be defectfree. Here are two more things you can do. Replace Crimping Tool Blades Regularly Even the best blades get dull. Replace the blades in your crimping tools regularly. Try to replace blades before they start producing ragged cuts. Carefully Inspect Each Cut Even with the best tools it is possible to leave strand(s) of wire uncut. Even very short strands can be bent inside the crimping tool and cause a short. Inspect cuts closely to ensure that there are no loose strands. This loose strand will probably short the battery and damage the Lock's circuitry. Figure 21. Defective Trimming Test the Finished Cable Before Using It Buy an inexpensive cable tester and use it, particularly on power cables. Figure 22 shows a typical testing setup. RJ RJ TEST Figure 22. Typical Cable Testing Setup Vindicator Lock II Installer s Guide 23

32 Making and Testing Power Cables Install a Fuse in the Battery Circuit To protect locks that are already installed, install an inline fuse on the positive side of the battery cable. Use a 3AG, 1 Amp, Fast Blow fuse. Figure 23 shows how to connect this type of fuse. Figure 23. Battery Fuse Hookup 24 Vindicator Lock II Installer s Guide

33 Installing Power and Communications Cables Installing Power and Communications Cables Drill a 3 8 " hole in the side or back of the safe so that you can bring in the power and communications cables. Route these cables to the Logic Board, being sure to carefully attach them to the inner safe walls with the mountable tie wraps in out-of-the way places. Connect the low voltage AC (16.5 Vac from plug-in power transformer) power wires to terminal block TB3 (labeled AC Inputs). This cable uses removable Terminal Blocks. Do not plug in the power module at this time. The AC Inputs are not polarity sensitive. CAUTION Do not connect the ground terminal on TB3 to an earth ground. An earth ground is a grounding connection to something like a metal pipe, rod, wire, etc., that actually touches the ground somewhere (like under the floor). The magnetic contact should be the kind where the circuit is closed when the door is closed. If this facility is using the Remote Reader option, you will also have to install a magnetic contact (not included) on the building door. For doors with sensors, the magnetic contact should be the kind where the circuit is closed when the door is closed. Route the 2-wire cable into the safe through the same hole that you used for the communications and power cables. Connect the two leads on the wire to the Logic Board to the appropriate Sensor Input connection. Vindicator Lock II Installer s Guide 25

34 Connecting the Logic Board Connecting the Logic Board Once the outer door solenoid lock is mounted, route the cable to the Logic Board and plug the modular connector into the connector marked TC2 (Solenoid 1). If you need to pass the cable through a small hole, you may want to do so before you install the connectors. The connector may be oriented either way on the cable. Figure 24 shows how to wire the Logic Board to solenoids, power, etc. Figure 25 shows an enlarged view of the wiring and pin connections for the Front Panel, the Printer, and the Solenoid connections. AC power 26 AWG Telephone Cable 18 AWG 26 AWG To Alarm Panel RJ45 Connectors RJ11 Connector RJ11 Connectors Door Sensors (Normally closed) 26 AWG See note below Note: For installations which interface with an alarm panel, sensor 4 input is used for the Armed/Disarmed signal from an alarm panel. Sensor 5 is used for the Ready Status from an alarm panel. See page 41, Alarm Panel Arm State Voltage for jumper configuration options. Figure 24. Hookup Diagram for Vindicator Lock II 26 Vindicator Lock II Installer s Guide

35 Connecting the Logic Board RJ45 Connector TX+ TX- BATTERY+ BATTERY- BATTERY- BATTERY+ FRONT PANEL + 8V FRONT PANEL GND NC RTS CTS TX RX GND RJ11 Connector RJ11 } Connector No connection No connection SOLENOID CONTROL SOLENOID CONTROL SOLENOID VOLTAGE SOLENOID VOLTAGE No connection Figure 25. Connector Wiring for Front Panel, Printer, and Solenoid(s) Inner door locks, deposit doors, or other outer doors may be connected to TC3 through TC6 (Solenoid 2 through Solenoid 5). Vindicator Lock II Installer s Guide 27

36 Making Your Own Solenoid Cables Making Your Own Solenoid Cables If you are making your own cables for the solenoid locks, refer to the diagram shown in Figure 26. Always use armored sheathing to prevent the cables from being pinched in the safe door. Figure 26. Solenoid Lock Cable for Vindicator Lock II Note: Use AMP 8-position Plug Hand Tool with 4-, 6-, and 8-position Plug Die Set, Kit No , or equivalent, to crimp connector leads to module connectors. 28 Vindicator Lock II Installer s Guide

37 Installing or Replacing Backup Batteries Installing or Replacing Backup Batteries Backup batteries allow the Vindicator Lock to operate even during a complete power outage. The Vindicator Lock requires a 12 Volt, 0.8 Ahr rechargeable battery such as those commonly used in burglar alarm systems. Replacing the Battery Note The backup battery is usually located inside the back box behind the Front Panel or within the compartment that is tooled into the safe behind the Front Panel. If the Front Panel is mounted to the safe door, affix the battery with double-stick tape or Velcro to keep it from moving around when the door is operated. In UL-compliant installations the backup battery is required. Most batteries are shipped with a connector attached to the battery leads. The red lead is positive (+) and the black lead is negative ( ). Figure 27 shows the battery with its connector. Figure 28 shows how the battery is connected to the printed circuit board " (96.01 mm) 0.980" (25.4 mm) Battery 2.420" Black Red Black Red Note: Unless otherwise specified remove existing connectors, cut.50" (12.7 mm) off red wire. Then strip both wires.25" (6.4 mm). Figure 27. Backup Battery Warning Do not short the battery leads while installing. Shorting the leads may damage the battery and cause venting of battery gasses. Vindicator Lock II Installer s Guide 29

38 Installing or Replacing Backup Batteries To Logic Board TC1 + For Battery Replacement Information See Administrators Guide Red Black Backup Battery Figure 28. Installing a Backup Battery Test the battery by disconnecting the Vindicator Lock from the AC power after it is already running. Observe that the lock continues to operate and that the display indicates that power has failed by issuing the message on battery. 30 Vindicator Lock II Installer s Guide

39 Connecting the Vindicator Lock to a Printer Connecting the Vindicator Lock to a Printer The Vindicator Lock may be connected to most standard 80-column serial printers. When so connected, you may print database and history reports. If you are using a parallel printer, you will need a serial to parallel converter. The Vindicator Lock Retrofit Kit includes a cable for this purpose. The cable is not fully assembled; it must be connected in one way for use with modems, and another for use with either a printer or PC. Use the drawings in this section of the manual to determine how to affix the connectors to the cable. The same cable wiring is used for both printer and PC. However, the PC will probably have a 9-pin serial connector. A 25-to-9 pin converter is provided to make that change. Fabricating Printer Cables You can make your own printer cable by following the diagrams shown in Figure 29. The upper diagram shows the entire cable. The middle diagram shows the wiring of the modular adapter and the pinout for the DB-25 connector. The pin positions on the modular connectors are shown on the bottom. 6-Conductor Modular Printer cable Cut ends square; then strip insulation back 0.25" (6.3 mm). 1 DB25 Male Modular Adapter 6 Contact side of connector N/C Front View Rear View N/C Figure 29. Fabricating Printer Cables Vindicator Lock II Installer s Guide 31

40 Connecting the Vindicator Lock to a Printer Setting Up the Communications Protocol All serial devices observe a protocol, or set of rules, when communicating with other digital devices. The protocol determines the rate at which data is sent as well as the presence of bits of information that ensure smooth and accurate communications. Most of the Vindicator Lock s protocol is fixed you can change only the type of device to be controlled and the baud rate. You cannot change data bits, stop bits, parity, or flow control mechanism. The following table shows the protocol options available for the Vindicator Lock., which are selectable. Type of device: None, Printer, PC, PC connected via modem. Data Bits: 8 1 Stop Bits: 1 1 Parity: None/Even 2 Baud Rate: 9600, 2400, or 1200 Flow Control (handshaking): CTS/RTS (hardware), proprietary, or XON/XOFF 2 Table 2. Vindicator Lock Communications Protocol Printer Setup The printer setup must match that of the Vindicator Lock II. The only thing you can change on the Vindicator Lock is the baud rate; a selection of baud rates useable by the Vindicator Lock are given in the table below. Any printer you use must be able to observe this protocol. Data Bits 8 Stop Bits 1 Parity None Baud Rate 9600, 2400, or 1200 Flow Control (handshaking) XON/XOFF Table 3. Printer Communications Protocol 1 This item is not configurable. 2 These selections are automatically made by the VLOCK II processor after you make the peripheral choices. 32 Vindicator Lock II Installer s Guide

41 Connecting the Vindicator Lock to a Printer PC/Modem Setup You do a modem setup when the Vindicator Lock II Logic Board is connected to a PC via a modem. The PC configuration is all done from within the Vindicator PC Client setup menus. The setup of the Logic Board s modem and the PC s modem are all done automatically in software. The modems must use the Hayes AT command set. The following table shows the PC s communication parameters. Note that some of the footnotes may appear on the previous page. Data Bits: 8 1 Stop Bits: 1 1 Parity: None Baud Rate: 9600, 2400, or 1200 Com Port Com 1, Com 2 Modem Initialization Sequence ATZ 3 Dialing prefix ATDT 4 Flow Control (handshaking): Vindicator proprietary protocol Table 4. PC with Modem Communications Protocol PC setup Use this configuration when the Vindicator Lock II Logic Board is connected directly to a PC. The PC configuration is all done from within the Vindicator PC Client setup menus. The following table shows the PC s communication parameters: Data Bits: 8 1 Stop Bits: 1 1 Parity: Even Baud Rate: 9600, 2400, or 1200 Com Port Com 1, Com 2 Flow Control (handshaking): Vindicator proprietary protocol Table 5. PC Communications Protocol 3 This value is preset. You can change it to to suit the needs of a particular brand of modem or to vary its operating characteristics. Please consult the factory before changing this parameter. 4 This value is preset. You may change this parameter to accommodate different phone systems. Please consult the factory before changing this parameter. Vindicator Lock II Installer s Guide 33

42 Connecting the Vindicator Lock to a PC Connecting the Vindicator Lock to a PC If you will be connecting the Vindicator Lock to a PC, use the same cable as you would for connecting it to a printer. You must install the Vindicator PC-Reports software on your PC in order for this to work. The software provided is compatible with DOS 5.0 or higher. If you want to configure the lock or perform other administrative duties from the pc, you need the Vindicator program VLCLIENT. VLCLIENT requires Microsoft Windows version 3.1. Connecting the Vindicator Lock to a Modem Hooking up a modem is similar to hooking up a printer or PC, but the cable is different (see Figure 30). A 25-to-9-pin converter is provided with the accessory kit to accommodate devices with 9-pin connectors. As is the case with any serial device, both modem and the Vindicator Lock must be using the same communications protocol. See Supplies on page 55 for modem recommendations. 6-Conductor Modular Printer Cable Cut ends square; then strip insulation back 0.25" (6.4 mm). DB-25 Male Modular Adapter 1 Contact Side of Connector Front View N/C Rear View N/C Figure Conductor Modular Modem Cable 34 Vindicator Lock II Installer s Guide

43 Reviewing Your Work Reviewing Your Work At this point you should review all your work. Careful inspection at this point will help assure a good installation and prevent call backs to make corrections later. Refer to Figure 24 and Figure 25 to check your connections. Specifically: LCD Contrast Adjustment Do not close the safe doors until you are sure that everything is working correctly. Do not apply power until you are sure that everything is connected properly. Make sure that all wire connections are correctly and positively attached to the proper terminals and connectors. Make sure that all cabling is securely attached to the safe walls using the mountable tie wraps. The Display contrast may need be adjusted to accommodate the operator viewing angle and the relative operating temperature in which the lock is installed. To change the contrast, adjust the potentiometer labeled R14 on the Front Panel. This potentiometer is located on the component side of the Front Panel (rear). Figure 31 shows its location. Contrast Control + For Battery Replacement Information See Administrators Guide Figure 31. Front Panel Component Layout Vindicator Lock II Installer s Guide 35

44 Configuring the Doors Configuring the Doors The Vindicator Lock can manage several different types of doors. They are: Outer Safe Doors Door Type 1 Inner Safe Doors Door Type 2 Cash Deposit Doors Door Type 3 Entry Door (optional) Door Type 4 The Vindicator Lock Logic Board must be configured to understand which doors are which, and how they are physically arranged. OuterDoor#1 Inner Door #1 Inner Door #2 Cash Drop Outer Door #2 Figure 32. Configuring Safe Doors 36 Vindicator Lock II Installer s Guide

45 Configuring the Doors Note: Example While configuring the lock, you define the doors sequentially; i.e., as Door 1, 2, 3, 4, 5. Once programmed, the doors will appear on menu choices as Outer Door #1, Inner Door #1, etc. In this example, the order in which we configured the safe doors is shown in circled numbers:. The safe shown in Figure 32 has 2 outer doors, which the Vindicator Lock calls Outer Door #1 and Outer Door #2. The safe also contains 2 inner doors, which are located behind Outer Door #1. The Vindicator Lock calls these doors Inner Door #1 and Inner Door #2. There is another entrance to the safe the Cash Drop. Finally, the safe is physically located somewhere inside a building. The Vindicator Lock can monitor a building door, which it calls the Entry Door. Here is the procedure we used to configure this safe s doors. If an alarm panel is being used, you can t use sensors 4 or 5 for doors. Sensors 4 and 5 must be used for monitoring the arm/disarm status and ready status of the alarm panel. You do this 1. Present your key and move to the main menu (if need be). The Vindicator Lock does this CHANGE PIN OPEN DOORS ALARM PANEL ADMINISTRATION 2. Select ADMINISTRATION KEYS REPORTS PARAMETERS 3. Select PARAMETERS 4. Select FACTORY 5. Select DOOR CONFIG OPERATING CLOCK FACTORY MISC LOCATION CODE COMPANY CODE KEY SERIES DOOR CONFIG Alarm panel: NOT PRESENT PRESENT Vindicator Lock II Installer s Guide 37

46 Testing the Outer Door(s) You do this 6. Select PRESENT or NOT PRESENT. 7. Fill out the Door #1 Screen as shown here. Enter 0 (zero) in the Behind: field to indicate that the door is not behind any other door. The Vindicator Lock does this Door #1 type: Behind: Solenoid: Sensor: Door #1 type: 1 Behind: 0 Solenoid: 1 Sensor: 1 Testing the Outer Door(s) While you re testing the outer door, place a magnet next to the outer door s magnetic door switch in order simulate a closed outer door. Log in to the Vindicator Lock. The Operator s Guide explains how to do this. The main menu should appear. CHANGE PIN OPEN DOORS ALARM PANEL ADMINISTRATION Move the arrow to OPEN DOORS and press SEL. (This sequence of moving an arrow and pressing SEL is called selecting. ) The lock should ask you which door. The screen looks like this: Open: OUTER DOOR INNER DOOR DEPOSIT Select OUTER DOOR. The solenoid lock should operate and permit you to move the handle for the bolt works back and forth. To keep from overloading the solenoid, the Vindicator Lock operates the solenoid for a maximum of 7 seconds. If the bolt mechanism on the safe is equipped with a bolt detent (this prevents the bolts from being extended unless the door is closed), you may have to activate the detent yourself so that you can test the lock with the door open. Repeat this several times until you are satisfied that the outer door is functioning properly. 38 Vindicator Lock II Installer s Guide

47 Testing the Inner Doors Testing the Inner Doors Connecting Alarm Panels After you ve tested the outer door, in order to simulate that the outer door is open, remove the magnet you placed next to the magnetic door switch. Log in again and this time select Open: INNER DOOR and press SEL. If this safe has more than one inner door, the Vindicator Lock asks you which inner door you want to open. Enter the door number and press SEL. The inner door solenoid should activate for 7 seconds. Operate the knob for the inner door to be sure it is working correctly. Repeat this several times until you are satisfied that all inner doors are functioning properly. Status Inputs Sensor #4 Sensor input # 4 is used to detect the ARM/DISARM status. ARM/DISARM status is looking for a switch closure back to the sensor RETURN line. Conditions Open circuit at input # volts DC. (Alarm panel ARMED) Closed circuit at input #4. 0 (zero) volts DC. (Alarm panel DISARMED) Interface You must attach signals that represent the status of the panel being armed. The output of the alarm panel or interface relay must provide a short between input # 4 and the alarm return line at the Logic Board. Status Inputs Sensor #5 Sensor input # 5 is used to detect the READY status. READY status is looking for a switch closure back to the sensor RETURN line. Conditions Open circuit at input # volts DC. (Alarm panel READY) Closed circuit at input #5. 0 (zero) volts DC. (Alarm panel NOT READY) Interface You must attach signals that represent the ready (to arm) status of the alarm panel. The output of the alarm panel or interface relay must provide a short between input # 5 and the alarm return line at the Logic Board. Vindicator Lock II Installer s Guide 39

48 Connecting Alarm Panels Relay or Transistor Outputs Some alarm panels have a relay or transistor output that may provide READY and ARMED status, and other alarm panels provide a voltage output for these conditions. Consider these issues when connecting the alarm panel to a Logic Board. Transistor output from alarm panel Transistor o utput is polarity sensitive. If the circuit is not working, try to reverse the two wires. The alarm panel must not have an internal power or ground reference on the transistor output. Voltage output from the alarm panel Create the interface to the Vindicator Logic Board using a relay. The relay provides a dry contact. Optionally, a solid state relay may be used. See Transistor output from alarm panel (above). Some alarm panels provide a relay closure that is referenced to ground. This is known as 0VDC (in some panels) output on condition (ARMED / READY). The 0 VDC output may be used only if the alarm panel ground and the Vindicator Logic Board share a common ground. The common ground may be done by connecting the ground (negative power) line at the alarm panel to the Sensor Status input in the Logic Board. Command Output From the Vindicator Lock The Vindiator Lock sends an ARM signal to the alarm panel when the following conditions occur (assuming that all programming and system configurations are correct): Alarm Panel is READY. (5 Volts DC at input # 5 of the Vindicator Logic Board) Alarm Panel is NOT ARMED. (0 Volts DC at input # 4 of the Vindicator Logic Board) An authorized KEY and PIN are presented at the Front Panel and ALARM PANEL is selected from the main menu. The Vindicator Lock sends a DIS-ARM signal to the alarm panel when the following conditions occur (assuming that all programming and system configurations are correct): Alarm Panel is ARMED. (5 Volts DC at input # 4 of the Vindicator Logic Board) An authorized Key and PIN are presented at the Front Panel and ALARM PANEL is selected from the main menu. 40 Vindicator Lock II Installer s Guide

49 Vindicator Lock II to Alarm Panel Interface Possible Problems The output of the Logic Board that is used to ARM and DIS-ARM the Alarm Panel is 1 / 2 second long. This output provides a low resistance via a transistor output during activation.. The Duress Output from the Logic Board is electrically the same as that of the ARM Command. If this interface is not working, and all other criteria has been met to ARM the panel, look at the following. De-bounce timing on the alarm (key-switch) input of the alarm panel. It must be less than the 1 / 2 second duration output from the Logic Board. The interface point in the Alarm panel must be configured as a KEY- SWITCH input. The interface may require an End-Of-Line-Resistor. This will vary from panel to panel depending on the make, model, and input configuration. The output from the Vindicator Logic Board is a transistor output. Typical alarm panel inputs are naturally polarity sensitive and need to be wired accordingly. The wires may need to be reversed to properly operate. The installer can help test the output using diagnostics mode. NOTE The alarm panel being controlled by the Vindicator Lock must have a logical output for System ARM and System READY (to arm). The Alarm panel must also be configurable for momentary key switch control. Vindicator Lock II to Alarm Panel Interface The attached drawings show how to hook up a Detection Systems DS 7100, DS 7090, or MOOSE Z1100 alarm panel to the Vindicator Lock II. Other alarm panels that possess characteristics similar to those shown in the table below may be similarly interfaced. Please contact the factory for more information. When selecting relays, consult the panel manufacturer s documentation for control panel output ratings. Do not exceed the manufacturer s voltage and current ratings. Alarm Panel Arm State Voltage The Logic Board may be configured to interface to an external alarm panel so that the alarm panel can be armed and disarmed from the Lock II Front Panel. Vindicator Lock II Installer s Guide 41

50 Vindicator Lock II to Alarm Panel Interface When configured as such, the Ready status indicates to the Logic Board that the Alarm Panel s zones are reset and that the system is ready to be armed. Sensor input 5 is used to monitor the Ready Status. Sensor input 4 is used to monitor the arm/disarm status. The Arm/Disarm output is used to arm or disarm the alarm panel. ALARM PANEL INTERFACE Armed/Ready = 12 V ALARM EOL DURESS Alarm Loop Alarm Loop Return Arm/Disarm Control Panel Circuitry Duress Loop EOL ARM/DISARM EOL ALARM RETURN Duress Loop Return Arm/Disarm Control (Loop Input) Arm/Disarm Return (Loop Input) Arm/Disarm Status External Circuitry Panel Circuitry SENSOR RETURN SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4 SENSOR Panel Ground Return Armed Status (Output=+12V) External Circuitry Ready Status Panel Circuitry *NOTES: 1. All diodes are IN4004 or equivalent 2. Do not exceed the maximum current rating of the alarm panel's output circuitry. We recommend the use of low-current (10 ma or less) relays such as P&B R10S-J5.0K. 3. Do not attach TB1 or TB2 terminal to panel power supply outputs. Damage may result. - + Panel Ground Return Ready Status (Output=+12V) P:\DOCS\LOCK\GRAPHICS\ALRMHUK1.CDR Figure 33. Alarm Panel Interface 42 Vindicator Lock II Installer s Guide

51 Vindicator Lock II to Alarm Panel Interface ALARM PANEL INTERFACE Armed/Ready = 0 V AC INPUT AC INPUT EARTH GROUND ALARM EOL DURESS EOL ARM/DISARM EOL ALARM RETURN Alarm Loop Alarm Loop Return Arm/Disarm Control Panel Circuitry Duress Loop Duress Loop Return Arm/Disarm Control (Loop Input) Arm/Disarm Return (Loop Input) SENSOR RETURN SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4 SENSOR 5 External Circuitry Arm/Disarm Status µf OPTO 22 or CRYDON DC 60S3 To Panel +12V Supply Panel Circuitry To Panel +12 V Supply Armed Status (Output=0V) External Circuitry Ready Status Panel Circuitry *NOTES: 1. All diodes are IN4004 or equivalent 2. Do not exceed the maximum current rating of the alarm panel's output circuitry. We recommend the use of low-current (10 ma or less) relays such as P&B R10S-J5.0K. 3. Do not attach TB1 or TB2 terminal to panel power supply outputs. Damage may result. - + Ready Status (Output=0V) Panel +12 V Supply P:\DOCS\LOCK\GRAPHICS\ALARMHUK2.CDR Figure 34. Alarm Panel Interface Vindicator Lock II Installer s Guide 43

52 Vindicator Lock II to Alarm Panel Interface Bottom Flange Top Flange Figure 35. Exploded View of the Logic Board 44 Vindicator Lock II Installer s Guide

53 Testing the Vindicator Lock Testing the Vindicator Lock Once you are sure that wire connections are correct, you should test the safe with the doors open. Since the Vindicator Lock expects the doors to be shut when you power it up, place a small magnet next to the magnetic door switch you installed on the door frame to fool the lock into thinking the doors are shut. Plug the power module into a 120 VAC power outlet. The Vindicator Lock starts up by beeping once and displaying messages. The following message indicates that the lock is powering up correctly. Online Configuring When the Logic Board has completed its startup duties, the idling screen appears. The exact message (called the idling text ) on this screen varies, but the date and time always show. Vindicator Lock II Date: 00/00/00 Time: 00:00:00 You may need to log in and set the date and time and/or the openable intervals so that you can test the doors. For example, if the display says Time Lock No Access, the lock will not release the outer door until the programmed time. The Administrator s Guide explains how to program these changes. Time delays may also have been set for some or all of the safe doors. If this is the case, you can still test the doors but you may have to wait. If the wait is too long to be practical you can change it. The Administrator s Guide explains how to change this setting. The section called Access Parameters explains the different time delays. After testing, change the delays back to their previous settings. Vindicator Lock II Installer s Guide 45

54 Diagnostics Diagnostics The Vindicator Lock is equipped with on-board diagnostics to help you troubleshoot the Vindicator Lock and the Vindicator Lock installation. To activate the diagnostic mode, momentarily short the 2 pins labeled W16. These pins are located on the Logic Board between TB1 and TB3. Figure 36 illustrates their location. To exit the diagnostic mode, momentarily short the 2 pins again. W16 Diagnostic Pins 1 \docs\am\graphics\server.cdr Figure 36. Location of Diagnostic Pins Note The power must be on to run the diagnostics, so be careful not to touch components on the circuit board while performing these tests. 46 Vindicator Lock II Installer s Guide

55 Diagnostics After shorting the pins at W16 together, a diagnostics menu appears. CLOCK I/O TESTS REPORTS ENROLL Vindicator Lock II Installer s Guide 47

56 Diagnostics I/O Tests I/O stands for input/output. These tests verify that the components of the Vindicator Lock II are able to communicate with each other and with other components of the installation. There are four I/O tests. KEYPAD TEST KEY RDR TEST LCD TEST OUTPUT/SENSOR Key Pad Test The Keypad Test screen contains one symbol for each of the keys. The screen is shown below ^ D S v H To test the keypad, press each of the keys (except ESC) once, in any order. The appropriate symbol disappears from the screen. Press ESC to return to the diagnostics menu. Key Reader Test The Key Reader test verifies that the lock can correctly read all the data contained in the keys. Present key... When you present a key at the Vindicator Lock s Front Panel, the bottom line of the display shows the serial number of the key that was read. Also, the beeper sounds continuously to indicate that the lock is repeatedly reading the key. When you present a key at the Pedestrian door s key reader, the third line of the display shows the serial number of the key. Note that this test will fail unless Door #8 is configured as a Pedestrian Door. 48 Vindicator Lock II Installer s Guide

57 Diagnostics LCD Test The LCD test verifies that all of the character positions on the display are working correctly. Choosing this test fills the display with characters, and the characters alternate between Us and *s. UUUUUUUUUUUUUUUU UUUUUUUUUUUUUUUU UUUUUUUUUUUUUUUU UUUUUUUUUUUUUUUU Output/Sensor Test The Output/Sensor tests verify that the solenoid locks and the magnetic contacts on the safe doors and store doors are receiving signals correctly. The Output Sensor screen is illustrated here. Press 0..8 to fire output. Inputs: Press a digit from 0 to 8 to make an output go active for about a second. If a solenoid lock is correctly connected to this output, it unlocks during that time. The 5 digits to the right of the word Inputs indicate the state of the magnetic door sensors. The last 2 digits are foor an entry door and Exit Button (if present). If a door sensor is open, a 1 (one) appears; if the door is closed, a 0 (zero) appears. The Exit Door sensor reads 1 (one) for active. Some outputs are alarm relay outputs. These work the same way, but they don t release locks. See the tables below. Outputs 0 Door 1 Solenoid 1 Door 2 Solenoid 2 Door 3 Solenoid 3 Door 4 Solenoid 4 Door 5 Solenoid 5 Door Strike and Remote Access Reader (12 Vdc). * 6 Arm/Disarm 7 Door Alarm 8 Duress Alarm Table 6. Output Identifiers * This output is available only if you have installed the Remote Access Entry Door option. Vindicator Lock II Installer s Guide 49

58 Diagnostics Reports The REPORTS option is described in the Administrators Guide. Enroll Choose ENROLL to enroll the factory key. This option is described in the Administrators Guide and on the following page. Setting the Clock To set the date and time for the Vindicator Lock 1. Choose CLOCK You Do this 2. Fill in the fields. Press SEL when finished. The clock is now set. Note: Enter the time in 24-hour format. For example, set the time to 1:30 p.m. by entering 13:30. The Vindicator Lock Does This Time: : Date: 00/00/00 Day of Week: (1=SUN, 7=SAT) CLOCK I/O TESTS REPORTS ENROLL 50 Vindicator Lock II Installer s Guide

59 Diagnostics Enrolling the Factory Starter Key When commissioning any new lock, and possibly after upgrading an existing lock s firmware, you will need to enroll a Factory Starter Key. Without this key you will not be able to enroll any other keys except when the lock is in diagnostics mode. You must have this key enrolled before you close the safe doors. Otherwise you will not be able to enter diagnostics mode, and therefore, will not be able to enroll any keys. To Enroll the Factory Starter Key Action 1. Place the lock in diagnostics mode. See page 46 for instructions. 2. Select ENROLL Vindicator Lock Response CLOCK I/O TESTS REPORTS ENROLL Present key to be enrolled 3. Present the key Enter employee ID number: 4. Enter the employee ID and press SEL. Press SEL again to skip the help screen. 5. Enter employee s name by entering the 2-digit number that corresponds to the row/column position for each letter of the name. See the Administrators Guide for detailed instructions. 6. Enter a temporary PIN. 7. Present the key. It is automatically enrolled and the Diagnostics menu reappears. SMITH ABCDEFGHIJ 2 KLMNOPQRST 05 3 UVWXYZ Please enter a temporary PIN: ESC=no change. Please present key being enrolled again CLOCK I/O TESTS REPORTS ENROLL Vindicator Lock II Installer s Guide 51

60 Resetting the Vindicator Lock Finishing the Installation Resetting the Vindicator Lock Upgrading Firmware Once you are satisfied that the Vindicator Lock is installed and operating correctly, install the screw plugs in the mounting holes to cover the mounting screws. You can install the screw plugs with finger pressure. Once installed, the plugs are difficult to get out. To remove a screw plug, use a small screw driver or an awl to puncture the plug and then dig it out. Do not use a knife or other instrument to pry it out from the edges you will mar the Front Panel. A spare screw plug is provided with the Vindicator Lock. In rare instances the Vindicator Lock, like all computers, may start operating strangely or become totally inoperable. If this happens you can usually restore the lock to proper operation by resetting it. To reset your Vindicator Lock, turn off the power for at least 10 seconds, and then turn it back on. You can do this by unplugging the safe and disconnecting the backup battery. Although it is possible to install a disconnect switch to make this process simpler, we do not recommend it. Also, installations that must be UL-compliant may not have such switches. As changes and improvements to the Vindicator Lock firmware become available, you may need to upgrade a lock. Be aware that upgrading the firmware may result in the loss of all database information from the system. We suggest that you print all available reports before performing upgrades. Please call your safe distributor for more information on upgrading firmware. 52 Vindicator Lock II Installer s Guide

61 Replacement Parts Replacement Parts Replacement part numbers and the items shipped with each part are shown in the following tables. PART & MODEL NUMBER VL-201 ( ) HB-1 ( ) HK-E ( ) SW-201 ( ) KM-201 ( ) ORIGINAL EQUIPMENT Vindicator Lock II. Includes Logic Board, Front Panel, logic cable and connectors (Note 1), AC power module and Operators, Installers, and Remote Configuration Administrators Guide. Hot Button keys with stainless steel holders. Initialized, not encoded. (min. order 50 keys) (Note 3) Hot Button keys, initialized and encoded, with stainless steel holder. Custom Key form must be completed for each key type. (min. order 20 keys) Remote Reporting and Configuration Software for Vindicator Lock II. Includes Hot Button receptacle for a PC and a License to use the software on a single PC with an unlimited number of remote Vindicator Lock II units. Requires an IBM compatible PC, running Windows, with mouse, modem and an additional serial port. Key Maker. For encoding custom keys for Vindicator Lock II and Vindicator Lock I. Uses Vindicator initialized keys. Includes one Key- Maker key. Table 7. Original Equipment Part Numbers PART & MODEL NUMBER BAT-1208 ( ) BB-2S ( ) BB-2T ( ) ADP-24 ( ) RK-CON4 ( ) RK-SB4 ( ) ACCESSORIES & RETROFIT KITS Backup battery for Vindicator Lock II. Rechargeable, 12v, 0.8 Ah rating. Surface mounting box for Vindicator lock II Front Panel straight front. Surface mounting box for Vindicator lock II Front Panel sloped front (15 ). Adapter Plate for Vindicator Lock II Front Panel to adapt to mounting originally designed for Vindicator Lock I. May be necessary for upgrades. Retrofit Kit for adding a magnetic door contact to an outer or inner door. Includes mounting hardware and wiring. Retrofit Kit for outer safe door. Includes one slide bolt solenoid lock with armored cable, hardware, clamps, and connectors. (Note 1) Vindicator Lock II Installer s Guide 53

62 Replacement Parts PART & MODEL NUMBER RK-SBKL ( ) LCB-4 ( ) DC-20B ( ) ACCESSORIES & RETROFIT KITS Retrofit Kit for internal safe door. Includes one spring bolt knob lock with armored cable, hardware, clamps, and connectors. (Note 1) Armored solenoid lock cable, 48" long with 32" armor. Modular connectors both ends. Data Cable, 20'. Cable, connectors and adapters to connect Vindicator Lock II to a serial printer, modem, or personal computer. Table 8. Accessories & Retrofit Kit Part Numbers PART & MODEL NUMBER VFB-2 ( ) LBH-201 ( ) PS-16V ( ) UIG-201 ( ) UIG-202 ( ) UIG-203 ( ) UIG-204 ( ) REPLACEMENT PARTS Front Panel assembly. Includes face plate, key pad, display, and Hot Button receptacle. (Note 2) Logic board for Vindicator Lock # VL-201. Includes metal housing. AC Power Module. Provides 16v AC output. Vindicator Lock II Operators Guide. Vindicator Lock II Administrators Guide. Vindicator Lock II Installers Guide. Vindicator Lock II Remote Configuration Administrators Guide. Table 9. Replacement Part Numbers PART & MODEL NUMBER FP-VL-201 (--) FP-LBH-201 (--) FP-AFB-2 (--) FIXED PRICE REPAIR (or EXCHANGE) Vindicator Lock II Assembly. Includes repair or replacement of complete unit (VL-201), including Front Panel, Logic Board, cable, connectors, and AC power module. Vindicator Lock II Logic Board (for VL-201) in metal housing. Vindicator Lock II Front panel assembly. (Note 2) Table 10. Complete Assemblies 54 Vindicator Lock II Installer s Guide

63 Supplies Notes for the Tables 1. All logic and data cables are standard 6- or 8-conductor telephone-style cables and are shipped with connectors not installed. Retrofit installation may require additional special tools and mechanical skills. 2. All data is maintained on the Logic Board. Front Panels are interchangeable with any Vindicator Lock II Logic Board. 3. Requires key maker (#KM-201) to create customized keys. 4. Serial number and prior authorization are required before returning units for repair or exchange. Supplies Many of the tools, supplies, and accessories needed to install and maintain your Vindicator Lock are available commercially. The following items are recommended and of known, high quality. Replacement Battery YUASA maintenance-free rechargeable battery. No. NPO V, 0.8 Ah Batteries purchased from Kaba Mas are shipped with a standard battery connecting terminal which will have to be cut off before installation as shown in Figure 17. Cable Crimping Tool If you are fabricating any cables for use with the Vindicator Lock, you will need a crimping tool. We recommend the 8-position Plug Hand Tool with 4- and 6- and 8-position Plug Die Set, by AMP Kit No Modems You should be able to use any Hayes-compatible error-correcting modem. Kaba Mas has tested the Vindicator Lock at 9600 Baud with the Zoom VFXV32 Fax modem and at 2400 Baud with the Supra modem. Printers Any printer with a serial input that is Epson compatible should work. However, the Vindicator Lock has been tested with the Epson LQ570 printer. Kaba Mas Solenoid Locks Slide Bolt Solenoid Lock Spring Bolt Solenoid Knob Lock Dead Bolt Solenoid Knob Lock Vindicator Lock II Installer s Guide 55

64 Supplies 56 Vindicator Lock II Installer s Guide

65 INDEX Adapter plates, 7 installing, 7 Adjusting contrast, 35 Alarm panel, 39 commands from lock, 40 debouncing, 41 duress input to, 41 end-of-line resistors, 41 key switch input, 41 logical output of, 41 polarity sensitivity, 41 possible problems connecting with, 41 relay outputs, 40 state voltage, 41 status inputs from, 39 transistor outputs, 40 voltage output, 40 Alarm Panel connecting to, 41 Armored cables use of, 28 Assembling Panel, Gasket, and Adapter Plate, 18 A Back boxes, 5 dimensions, 5 mounting, 10 mounting over wall sockets, 6 suggested mounting locations, 6 varieties of, 6 Back Boxes, 5 Batteries connecting, 30 Installing, 29 Replacing, 29 Battery fuses, 24 Baud rates, 32 B armed, 40 ready, 40 Communications cable installing, 25 Communications protocol setting up, 32 Configuring doors, 36 Connecting backup batteries, 30 Connecting inner doors, 27 Connecting Logic Board, 26 Connecting outer door, 26 Connecting printers, 31 Connecting to Alarm Panels, 41 Connector wiring, 27 Connectors installing, 22 Contrast adjusting, 35 Crimping Tool recommended part number, 55 Crimping tools, 23 Debouncing, 41 Dessicant pack, 18 Diagnostic mode, 46 Display (LCD) testing, 49 Display brightness. See Adjusting contrast Doors configuring, 36 Duress output to alarm panel, 41 Earth ground, 25 Enrolling factory key, 51 Entry doors configuring, 36 D E Cable length maximum, 2 Cable protection, 19 Cables solenoid, 28, 31 testing, 23 Cash drops configuring, 36 Command outputs, 40 C Fabricating printer cables, 31 Factory key enrolling, 51 Factory Starter Key, 51 Flow control, 32 Front Panel drilling pattern, 3 mounting hole dimensions, 3 Front panel gasket, installing, 16 F

66 Gasket, installing, 16 Grounding, 25 Handshaking, 32 G I/O testing, 48 Inner doors configuring, 36 connecting, 27 testing, 39 Installation tools, 2 Installing batteries, 29 Installing battery fuses, 24 Installing gasket, 16 Installing magnetic door switch, 21 Installing power and communications cables, 25 Installing RJ11 and RJ45 connectors, 22 Key reader testing, 48 Key switch input, 41 Keyboard replacing, 14 Keypad testing, 48 Knob locks, 20 H I K Logic Board connecting, 26 drilling pattern, 12 mounting, 12 Logic Cable installing, 19 Logical output of alarm panel, 41 L M Magnetic door switch, installing, 21 Making power cables, 22 Maximum cable lengths, 2 Modem recommended types, 55 setup, 33 Modem setup, 33 Moisture, 13 Moisture resistance, 13 Mounting boxes. See back boxes Outer doors configuring, 36 connecting, 26 testing, 38 Output/sensors testing, 49 Parity, 32 PC setup, 33 PC setup, 33 PC/Modem setup, 33 PC/Modem setup, 33 PIN Starter key, 1 Polarity sensitivity of alarm panels, 41 Power cables fabricating, 22 installing, 25 Preventing shorts in power cables, 22 Printer cables fabricating, 31 Printers connecting to Vindicator Lock, 31 setting up, 32 O Recommended modems, 55 Recommended printers, 55 Remote Access Reader, 19 Replacement Battery part number, 55 Replacement parts, 53 Replacing batteries, 29 Replacing keyboard, 14 Reports. See Administrators Guide Resetting the Vindicator Lock, 52 P R Safety tips, 11 Setting time and date, 50 Setting up printers, 32 Setup modem, 33 PC, 33 PC/Modem, 33 shorts preventing in power cables, 22 Solenoid cables, 28 Solenoid locks S

67 Installing, 20 Starter key, 1 Stop bits, 32 Store Secure Interval, 25 Swingbolt locks, 20 Testing, 45 display (LCD), 49 I/O, 48 inner doors, 39 key reader, 48 keypad, 48 magnetic contacts, 49 outer doors, 38 output/sensors, 49 solenoid locks, 49 Testing cables, 23 Time & date Setting, 50 T Wiring connectors, 27 W

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72 Lock II Latest Revision 04/19/02 Vindicator Document No Revision D Copyright All rights reserved. Vindicator and the Vindicator logo are registered trademarks. Vindicator MicroLock is a trademark of Kaba Mas Corporation. Product specifications, descriptions, and documentation are subject to change without notice. The Vindicator Lock is compliant with FCC Subpart J, Part 15 Class A requirements for EMI/RFI. Kaba Mas Corporation 749 W. Short St. Lexington, KY USA Phone: FAX: