Connect BASE MIX WARNINGS AND SAFETY DEVICES

Transcription

1 BASE MIX WARNINGS AND SAFETY DEVICES The boilers made in our factories are all built with care being taken over each individual component in order to protect both the user and the installer from any accidents. We therefore urge trained personnel to be particularly careful with the electrical connections on completion of each job done on the product, especially as far as the bare parts of the conductors are concerned. These must not stick out of the terminal board in any way, so as to avoid any possibility of contact with live parts of the conductor itself. Both this instruction manual and the user s manual are an integral part of the product. Make sure that they always remain with the machine, even if it is sold to another owner or user, or if it is transferred to another plant. If it should get damaged or lost, ask your local Technical Assistance Service for another copy. Installing the boiler and any other assistance and maintenance work must be carried out by qualified personnel in compliance with the relevant laws and current standards. We recommend that the installer instruct the user on how the equipment works and on basic safety standards. The boiler must only be used for the purposes for which it was expressly made. The manufacturer does not accept any contractual or extra-contractual responsibility for any damage caused to people, animals, or property, due to incorrect installation, setting, or maintenance, or due to improper use. On removing thùe packing, check the integrity and completeness of the contents. Should any discrepancies be found, contact the dealer that sold you the equipment. The drain from the equipment s safety valve must be connected to an adequate collection and removal system. The manufacturer of this equipment is not responsible for any damage caused by the safety valve opening. For your safety, remember that: The boiler should not be used by children or people that are unable to use it properly. It is dangerous to activate devices or electrical equipment such as switches, domestic appliances, etc. if you smell any fuel or burning. Should a gas leak occur, ventilate the room by opening the doors and windows, shut the main gas valve, call in professionally qualified personnel from the Technical Assistance service immediately. Do not touch the boiler when barefoot or when parts of your body are wet or damp. Before cleaning, disconnect the boiler from the electricity mains by switching the bi-pole switch for the plant and the main switch on the control panel to OFF. Any modifications to the safety and regulating devices without prior authorisation or instructions from the manufacturer are forbidden. Do not pull on, disconnect, or twist the electrical cables that come from the boiler, even when it is disconnected from the electricity mains. Do not block up or reduce the size of ventilation openings in the room in which the unit is installed. Do not leave containers or inflammable substances in the room in which the equipment is installed. Do not leave any part of the packing within reach of children. During installation the user must be informed that: - Should any water flow out, they are to shut off the water supply and contact the Technical Assistance Service immediately. - The working pressure for the plumbing system must be between 1 and 2 bar, and must not exceed 3 bar. Where necessary, professionally qualified personnel from the Technical Assistance Service must be called in. - If the boiler is not to be used for a lengthy period of time, we recommend calling in the Technical Assistance Service to carry out the following operations: Switch the main switch for the equipment and the main switch for the entire plant to off. Close the taps on the water and the fuel supplies, for both the heating and the hot water systems. Empty the heating and hot water systems if there is any risk of freezing. - Maintenance must be carried out on the boiler at least once a year, and appointments must be made timeously with the Technical Assistance Service.

2 SEZIONE BASE MIX 2 The BASE is a water separator that can be used with any boiler, where it separates the water in the generator and in the plant, when the latter is characterised by high flow rates that exceed those Base MIX 2, è un disgiuntore idrico da utilizzare in abbinamento a qualsiasi caldaia. Trova (radiatori / ventilconvettori e pannelli radianti). di riscaldamento misti ad alta e bassa temperatura developed by the generator itself. It can also be used to manage mixed low and high temperature heating systems applicazione (radiators quale / fan separatore coils and idraulico radiant panels). tra generatore e any impianto protrusion, quando or it can quest ultimo be wall-mounted. richiede so, quindi senza nessun ingombro esterno, oppure The BASE Base MIX unit can 2 può be essere built into installato the wall, a thereby incas- avoiding portate più elevate di quelle fornite dal generatore stesso; BASE permette Mix 2 inoltre allows la 3 room gestione thermostats di impianti 1 x high temperature (radiators) and 2 x low temperature a parete (pensile). (floor heating)..1 Componenti principali MAIN COMPONENTS Bottiglia di miscela 1 - Mixing bottle (separator) 2 -- System Circolatore pump impianto low bassa temperatura temperature System Circolatore pump impianto high temperature alta temperatura -- Mixing Valvola valve miscelatrice low impianto bassa temperatura temperature Air Valvola vent valve di sfiato aria Thermometer Termometro impianto low bassa temperatura temperature Thermometer high 7 - Termometro impianto alta temperature temperatura 8 - Thermometer low 8 - temperature Termometro 1 impianto bassa temperatura mixing valve low 9 - temperature Valvola miscelatrice 1 impianto bassa 10 temperatura - System pump 1 low 10 - temperature Circolatore 1 impianto bassa 11 temperatura - Electrical connections 1 box Limit Scatola thermostat connessioni reset elettriche 12 - automatic Termostato low limite temperature a riarmo2 13 automatico - limit thermostat impianto reset bassa temperatura automatic Termostato low-temperature limite a riarmo1 automatico impianto bassa temperatura Dati tecnici TECHNICAL DATA DESCRIPTION DESCRIZIONE Power Alimentazione supply elettrica Potenza Maximum massima power assorbita consumption Campo Range of di temperature temperatura mixing valvola valve miscelatrice Temperatura Operating temperature di funzionamento Grado Electrical di protezione protection elettrica cabinet pensile Grado Electrical di protezione protection elettrica in-built incasso Pressione Maximum massima pressure Larghezza Width Profondità Depth Altezza Height Peso Box netto weight box Peso Overall netto frutto weight UNITÀ V-Hz W C C bar mm mm mm kg kg CONNECT BASE 230(±10%) IP10D IPXD

3 .3 Prevalenza Residual Pump residua circolatore Prevalenza Residual Head residua (m (m c.a.) c.a.) 5,5 5,0,5,0 3,5 3,0 2,5 2,0 1,5 1,0 0,5 CIRCUIT CIRCUITO HIGH ALTA TEMPERATURE TEMPERATURA 3 a velocità 2 a velocità 1 a velocità 0, installation Portata impianto flow (l/h) CIRCUIT CIRCUITO LOW BASSA TEMPERATURE TEMPERATURA 7,0 7,0 Residual Prevalenza Head residua (m (m c.a.) c.a.) 6,0 6,0 5,0 5,0,0,0 3,0 3,0 2,0 2,0 2 2 a a velocità con c valvola mix chiusa c 1 1 a a velocità con c valvola mix aperta 3 3 a a velocità con c valvola mix aperta 3 3 a a velocità con c valvola mix chiusa c 2 2 a a velocità con con valvola mix mix aperta 28 U E ,0 1,0 1 1 a velocità con c valvola mix chiusa c 0,0 0, installation Portata impianto flow flow(l/h) (l/h) 56,5. Ingombri DIMENSIONS RD RBT1 MD MBT1 RBT2 MBT E - Entrata inlet (3/") U - Uscita outlet (3/") MD - Mandata delivery impianto direct system diretto (3/") MBT1 - Mandata delivery impianto mixed system miscelato 1 MBT2 - Mandata delivery impianto mixed system miscelato 2 RBT1 - Ritorno return impianto mixed system miscelato 1 RBT2 - Ritorno return impianto mixed system miscelato 2 RD - Ritorno return direct impianto system diretto (3/")

4 .5 Installazione dell apparecchio INSTALLATION OF THE APPLIANCE The Il box che contiene Base can il separatore be installed può essere installato a(hanging) parete (pensile) or concealed oppure and ad can incasso e può Wall be essere located ubicato near in the prossimità boiler or della at a distance caldaia o as in long posizione the remota length of purché the plumbing la lunghezza and electrical dei collegamenti connec- as tions idraulici between ed elettrici the boiler tra and caldaia the e separatore Base non do not superi exceed 15 metri. 15 meters. Può essere It can installato be installed luoghi in areas esposti ad agenti to the atmosferici elements (rain, (pioggia, sun, frost, sole, gelo, etc.) ecc) exposed only solo if ed in esclusivamente a built-in installation. a incasso ,5 Installazione Installation on a parete the wall (pensile) (hanging) - Fig..2 Quando il box viene installato a parete va supportato When the con due Base tasselli is wall-mounted ad espansione it must (forniti be a supported corredo) by, adeguati two expanding al tipo di wall parete anchors ed that al peso are dell apparecchio. suitable for the type Si consiglia of wall and l utilizzo weight di of passatubi the equipment. posizionare We recommend sull incasso using per pipe limitare sleeves le built infiltra- into the da zioni wall in di order acqua. to I limit passatubi the infiltration non sono of forniti water. di serie. Grado These pipe di protezione sleeves are IP10D. not supplied with the unit. Electrical protection level IP10D. Installazione Built in installation a incasso - Fig..3 Quando il box viene installato ad incasso è necessario: When the Base unit is built-in: - Provide Predisporre the building le opere work, murarie complete realizzando with a niche unaof suitable nicchia size di contenimento for the adatta BASE, alle to suit dimensioni the thickness of del the box wall ed (minimum allo spessore indicative della dimensions parete (valori shown indi-icativi minimi riportati in figura). the figure). Posizionare il box nella propria sede ricordandosi di aprire le due alette di sostegno per un mi- - Position the BASE in position, and remember to open out the two support lugs to fix it more securely. gliore fissaggio. - Protect the side edges and front while building in the Proteggere i bordi laterali e il coperchio frontale device. durante i lavori di incasso del dispositivo. Grado Since di protezione the plumbing IPXD. and electrical connections between Poiché the system gli allacciamenti and the idraulici Base must ed elettrici be contained tra impianto within the e overall size BASE of the MIX device 2 devono itself, first avvenire position all interno the degli Base ingombri and then del the dispositivo entry and stesso, exit pipes occorre the system prima and posizionare the conduiting for BASE the electric MIX 2 e poi for i cables. tubi di ingresso ed uscita dell impianto e la canalizzazione Electrical protection dei cavi level elettrici. IPXD Fig..1 Aletta lug 160 Fig..2 Fig..3

5 .6 Typical Installation Layout Schema installazione tipica (Fig..) Once the Completare Base l installazione has been installed, con the le 2 ramps due rampe supplied fornite a corredo con relative guarnizioni (fig..5). (along with their seals) that interface with the boiler centres (see drawing) must be fitted inside the Base Fig Fig..5.8 Appliance Impostazione Settings impianti (Fig..6) Low temperature appliance setting Impostazione impianto bassa Fix low appliance s flow temperature regulating the temperatura mix valve manually referring to the following table : Fissare la temperatura di mandata dell impianto bassa temperatura regolando manualmente la valvola miscelatrice riferendosi alla tabella seguente: POS MIN MAX T ( C) Hydraulic ions Collegamenti idraulici Before forming the connections all the piping must be thoroughly flushed to remove any residue that could compromise the proper Prima di effettuare gli allacciamenti tutte le tubature devono essere accuratamente lavate. Gli allacciamenti possono avvenire direttamente utiliz- functioning of the Base. The plumbing connections to the boiler and the zando gli attacchi femmina presenti sui tubi di system mandata must e ritorno be carried del out, as indicated BASE MIX in the 2 o con figure. l interposizione Direct connections su lato impianto can be formed di eventuali using rubinetti female di intercettazione couplings on (non the delivery forniti) and in apposita return nic- the pipes chia da for crearsi. the Base, or taps (not supplied) Tali rubinetti can be fitted risultano on the molto lines for utili shutting all atto off the della lines. manutenzione These taps perché are very permettono useful when di svuotare maintenance il is carried BASE out, MIX as 2. they allow the solo Base to be drained without having to drain the entire system. Ref. Rif. con mixing temperatura valve with ingresso inlet temperature valvola mix=80 C Impostazione impianto alta temperatura Impostare High temperature il selettore appliance di temperatura settings riscaldamento Set della the temperature caldaia al valore heating desiderato control of per the l impianto boiler alta to the temperatura. desired high temperature. Fig..6

6 .9 Collegamenti Electrical ions elettrici To form the electrical connections for the Per effettuare il collegamento elettrico del Base, access must be obtained to BASE MIX 2 è necessario accedere alla morsettiera the Base and the boiler card. interna e alla scheda caldaia. Togliere To gain access il pannello to the lamierato Base: anteriore del - Remove BASE the MIX front 2. cover panel from the Collegare il Base all alimentazione elettrica (fase neutro-terra) utilizzando il cavo in CONNECTING dotazione. THE CONNECT BASE TO Qualora THE ELECTRICITY si volessero utilizzare MAINScablaggi non in dotazione, è necessario Base unit utilizzare to the electricity cavi con mains sezione di 0,50 (phase mm 2. Tali /neutral collegamenti /earth) using non the devono cable avere supplied. superiore a 15 metri. una lunghezza Drawing the power supply for the Collegamento termostati ambiente (TA) AT/BT from the boiler is absolutely forbidden I TA dell impianto bassa e alta temperatura devono essere as the boiler s collegati fuse direttamente is not sized al to take the BASE MIX electrical 2 (fig..7) loads utilizzando associated un with cavo the con sezione minima di 1 mm AT/BT. 2. Il carico rappresentato dalla pompa graviterà direttamente sul relativo termostato ambiente, CONNECTING quindi il THE contatto AMBIENT del TA deve essere adeguato THERMOSTATS all applicazione (TA) e essere compatibile con la potenza The TAs elettrica for the low delle and pompe high temperature (si consiglia non inferiore system a must 230 Vac be 50 directly Hz 6A). connected to the CONNECT BASE using a cable with minimum Collegamento section 1 mm2.the pump base power alla load caldaia will be collegare direclty il supported mammut B-B by the del related TA, BASE therefore MIX 2 (fig..7) the al TA mammut connection TA della must caldaia be adequately utilizzando un cavo min 2x0,5 mm 2 (riferirsi allo schema elettrico sul libretto istruzioni per l installatore della designed for this application and compatible with the electrical features of the pumps (it is caldaia specifica). recommanded not lower than 230 Vac 50 Hz 6A). Fig..7 TA ZONA BT1 TA ZONA BT2 B B TA ZONA ALTA CONNECT BASE CONNECTION TO THE BOILER the Base socket B-B (fig..7) to boiler TA socket using a min 2x0 5 mm2 cable (refer to the electric diagram on the boiler instruction manual) Schema elettrico wiring diagram NE - NeroBlack BL - Blu Blue MA - Marrone Brown GI/VE - Giallo/verde Yellow/Green RS - Rosso Red VI - ViolaViolet

7 .11 Esempio Example schema system diagram impianto 32 Solar system for the production of domestic hot water and heating integration with hydraulic separator Sistema solare per produzione di acqua calda sanitaria con integrazione riscaldamento e separatore idraulico Schema di principio puramente indicativo Vaso - Expansion di espansione vessel Valvola - Safety di valve sicurezza Collettore - Solar collector solare SC-F Degasatore - Deaerator manuale manual 13 - Circulation pump 13 - Pompa di ricircolo 19 - Collector sensor 19 - Sonda collettore 23 - Plant high-temperature Impianto - Plant low alta temperature temperatura Impianto - Check valve bassa temperatura Valvola - Boiler unidirezionale Tower Green S Caldaia - Hydraulic Tower separator Green S 39 ACS - Separatore - Hot water idraulico AFS - Cold water ACS - Acqua calda sanitaria AFS - Acqua fredda sanitaria