Mopar B-Body Condenser Kit with Drier

Transcription

1 an ISO 900:2008 Registered Company Mopar B-Body Condenser Kit with Drier Fits: Plymouth: Belvedere, Satellite, Road Runner, GTX Dodge: Charger (Except ), Coronet, Super Bee 8865 Goll St. San Antonio, TX Phone: Fax: REV A 07/6/3, PG OF

2 Table of Contents Cover... Table of Contents... 2 Packing List/Parts Disclaimer... 3 Core Support Measurements... Engine Compartment, Mounting Bracket Installation... 5 Drier Installation, Lubricating O-rings... 6 Hardline Installation, Nylon Spacers Installation... 7 Condenser Installation... 8 Hardline Installation (Cont.)... 9 Securing Hardlines, Binary Switch Installation... 0 Packing List REV A 07/6/3, PG 2 OF

3 No. Qty. Part No. Description OVR 073-VUB 0732-VUC 829-VUB 8260-VUB 8258-VUB 825-VUB 825-VUB 852-VUB VUF VUF VUS 2335-VUW 3600-VUD 3603-VUD 8287-VUB Packing List: Condenser Kit with Drier (05066) Mopar B-Body Condenser, 6 x 28 Parallel Drier Clamp Drier Screw, 0-2 x 3/8, Pan Head Nut, 0-2, with Star Washer Screw, 0-32 x 3/, Pan Head Nut, 0-32, with Star Washer Washer,.250 ID x.750 OD, Flat Nut, /-20, with Star Washer Spacer,.625 OD x.32 ID x.32 Length, Nylon O-ring, #6 O-ring, #8 Bracket, B-Body Condenser, Driver Side Assembly Bracket, B-Body Condenser, Passenger Side Assembly Hardline, B-Body, #6 Condenser/Drier Hardline, B-Body, #6 Drier/Core Hardline, B-Body, #8 Condenser Binary Switch, Male Compressor Lead Adel Clamp, #2 Adel Clamp, # Bolt, /-20 x /2, Hex ** Before beginning installation, open all packages and check contents of shipment. Please report any shortages directly to Vintage Air within 5 days. After 5 days, Vintage Air will not be responsible for missing or damaged items NOTE: Images may not depict actual parts and quantities. Refer to packing list for actual parts and quantities REV A 07/6/3, PG 3 OF

4 Measurements: B-Body Core Support This kit was developed based on the measurements below, which were taken from a 969 Dodge Charger core support. 25 ⅞ 6 3 ¼ 7 ⅞ 29 ¾ 5 7/6 7 ¼ 29 ¾ This modification was developed based on the measurements below, which were taken from a 969 Dodge Coronet without A/C, with 38 engine core support Drill 5/6 Hole Drill 5/6 Hole 3 ¼ 29 ¾ 29 ¾ 8 ½ REV A 07/6/3, PG OF

5 Engine Compartment Disassembly NOTE: Before starting the installation, check the function of the vehicle (horn, lights, etc.) for proper operation, and study the instructions, illustrations, & diagrams. Perform the Following:. Disconnect battery. 2. Remove battery (retain). 3. Drain radiator.. Remove radiator mounting bolts (discard) and replace with /-20 x /2 hex bolts and / flat washers. Mounting Bracket Installation. Install condenser mounting brackets onto condenser using () 0-2 x 3/8 pan head screws and () 0-2 nuts with star washers as shown in Figure, below. Condenser Mounting Tab () 0-2 x 3/8 Pan Head Screws Driver Side Condenser Bracket Assembly Passenger Side Condenser Bracket Assembly () 0-2 Nuts with Star Washers Figure REV A 07/6/3, PG 5 OF

6 Drier Installation Perform the Following:. Install drier clamps onto drier. 2. Attach drier to passenger side condenser bracket assembly weld studs, and secure with (2) 0-2 nuts with star washers. NOTE: Refrigerant flow through drier is IN from condenser, OUT to evaporator. Passenger Side Condenser Bracket Assembly Drier Weld Stud (2) 0-2 Nuts with Star Washers Figure 2 Drier Clamps Weld Stud Lubricating O-rings #6 O-ring O-ring Male Insert Female Nut For a proper seal of fittings: Install supplied O-rings as shown, and lubricate with supplied oil. O-ring Figure 3 #8 O-ring #0 O-ring Supplied Oil for O-rings NOTE: Standard torque specifications: #6: to 3 ft-lb. #8: 5 to 20 ft-lb. #0: 2 to 27 ft-lb. O-ring Installs Over Male Insert to Swaged Lip Hold With This Wrench Twist With This Wrench REV A 07/6/3, PG 6 OF

7 Hardline Installation. Lubricate (2) #6 O-rings as shown in Figure 3, Page 6. Install #6 drier/condenser hardline as shown in Figure, below. Tighten fittings as shown in Figure 3, Page 6. #6 O-ring #6 Drier/Condenser Hardline 0000 Figure #6 Fitting #6 O-ring Nylon Spacer Installation. Install () 5/6 nylon spacers on passenger and driver side condenser bracket weld studs as shown below. Weld Stud () 5/6 Nylon Spacers Weld Stud Passenger Side Condenser Bracket Assembly Driver Side Condenser Bracket Assembly Weld Stud REV A 07/6/3, PG 7 OF

8 Condenser Installation. Install condenser assembly in front of core support as shown in Figure 5, below. 2. Insert weld studs into OEM slots on front of core support, and secure with () / hex nuts and () / flat washers as shown in Figure 6, below. NOTE: Big block core support is shown below. If vehicle has small block or 6-cylinder core support, either refer to dimensions on Page to drill (2) 5/6 holes in core support, or do the following: Insert weld studs on driver side condenser bracket into OEM slots on core support. Align top edge of condenser assembly such that it s parallel with bottom edge of upper core support rail, and scribe the location of the passenger side condenser bracket weld studs onto the core support. Using these marks, drill (2) 5/6 holes in core support, and insert passenger side condenser bracket weld studs. Secure with () / hex nuts and () / flat washers. Condenser Assembly NOTE: On some Plymouth models, removal of upper grille/hood latch panel may be necessary for condenser assembly installation. Core Support Rail OEM Slots Hood Latch Panel OEM Slots Figure 5 () / Flat Washers () / Hex Nut Figure REV A 07/6/3, PG 8 OF

9 Hardline Installation (Cont.). 2. Lubricate a #6 O-ring as shown in Figure 3, Page 6. Install the #6 drier/core hardline as shown in Figure 7, below. Tighten fittings as shown in Figure 3, Page 6. Lubricate a #8 O-ring as shown in Figure 3, Page 6. Install the #8 condenser hardline as shown in Figure 8, below. Tighten fittings as shown in Figure 3, Page 6. #6 Drier/Core Hardline 000 Figure 7 #6 O-ring #8 Condenser Hardline 0002 #8 Fitting #8 O-ring Figure REV A 07/6/3, PG 9 OF

10 Securing Hardlines. Install a #2 Adel clamp on the #6 drier/core hardline, and a # Adel clamp on the #8 condenser hardline. Using the OEM hole on top of the core support, install a 0-32 x 3/ pan head screw and a 0-32 nut with star washer to secure the hardlines as shown below. NOTE: Some core supports may not have the OEM hole. In this case, measure from the edge, and drill a 3/6 hole through the top of the core support x 3/ Pan Head Screw # Adel Clamp #2 Adel Clamp *Measure From Edge 0-32 Nut With Star Washer Binary Switch Installation. Install binary switch onto drier as shown below. Binary Switch REV A 07/6/3, PG 0 OF

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12 No. Qty. Part No. Description OVR 073-VUB 0732-VUC 829-VUB 8260-VUB 8258-VUB 825-VUB 825-VUB 852-VUB VUF VUF VUS 2335-VUW 3600-VUD 3603-VUD 8287-VUB Packing List: Condenser Kit with Drier (05066) Mopar B-Body Condenser, 6 x 28 Parallel Drier Clamp Drier Screw, 0-2 x 3/8, Pan Head Nut, 0-2, with Star Washer Screw, 0-32 x 3/, Pan Head Nut, 0-32, with Star Washer Washer,.250 ID x.750 OD, Flat Nut, /-20, with Star Washer Spacer,.625 OD x.250 ID x.32 Length, Nylon O-ring, #6 O-ring, #8 Bracket, B-Body Condenser, Driver Side Assembly Bracket, B-Body Condenser, Passenger Side Assembly Hardline, B-Body, #6 Condenser/Drier Hardline, B-Body, #6 Drier/Core Hardline, B-Body, #8 Condenser Binary Switch, Male Compressor Lead Adel Clamp, #2 Adel Clamp, # Bolt, /-20 x /2, Hex Checked By: Packed By: Date: NOTE: Images may not depict actual parts and quantities. Refer to packing list for actual parts and quantities REV A 07/6/3, PG OF