CAMARO

Transcription

1 CAMARO w/ & w/o AC CONDENSER w/ DRIER GOLL ST. - SAN ANTONIO, TX ph fax REV A 3//07, CAMARO CONDENSER KIT w/ DRIER INSTR PG OF 0

2 CAMARO w/ w/o AC CONDENSER w/ DRIER Table of Contents PAGES COVER TABLE OF CONTENTS PACKING LIST/PARTS DISCLAIMER CONDENSER BRACKET INSTALLATION FIGURE TOP MOUNTING BRACKET INSTALLATION & DRIER INSTALLATION FIGURES & 3 HARDLINE INSTALLATION, LUBRICATING O-RINGS & HOOD LATCH ASSEMBLY FIGURES 4 & 5 CONDENSER INSTALLATION FIGURES 6 & 7 CONDENSER INSTALLATION CONT FIGURES 8 & 9 CONDENSER INSTALLATION CONT FIGURES 0 & PACKING LIST REV A 3//07, CAMARO CONDENSER KIT w/ DRIER INSTR PG OF 0

3 CAMARO w/ w/o AC CONDENSER w/ DRIER CAMARO w/ or w/o FACTORY AIR w/ DRIER CONDENSER KIT PACKING LIST No. QTY. PART No. DESCRIPTION VUC 073-VUB 073-VUC 848-VUB 847-VUB 849-VUB 860-VUB 860-VUB 86-VUB 830-VUB 8977-VUB VUF VUF VCG VCG 6468-VCB VCB VCB VUB VCG 079-VUS 37-VUW 4 X PARALLEL FLOW COND. DRIER CLAMP DRIER 5/6 COARSE NUT #0 SHEETMETAL SCREW 0/4 X 3/8 PH PAN HEAD 0/4 NUT w/star WASHER 5/6 LOCK WASHER 5/6 FLAT WASHER 5/6-8 x / COARSE BOLT 5/6 U NUT #6 O RING #8 O RING #8 COND./HARDLINE #6 HRDLN DRIER TO CONDENSER CAMARO COND. BRKT. TOP CAMARO COND. BRKT. BTM. RT CAMARO COND. BRKT. BTM. LF UNIVERSAL DRIER BRKT. 4-3/4 #6 HARDLINE/COMPRESSOR LINE MALE BINARY SWITCH 7 COMPRESSOR LEAD CONDENSER KIT 0067 ** BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT. PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 5 DAYS. AFTER 5 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES. REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES REV A 3//07, CAMARO CONDENSER KIT w/ DRIER INSTR PG 3 OF 0 3

4 CAMARO w/ w/o AC CONDENSER w/ DRIER CONDENSER BRACKET INSTALLATION 0/4 STAR-NUT 0/4 x 3/8 BOLT 5 BACK FRONT BRACKET ATTACHES ON OUTSIDE OF FLANGE 5th HOLE (FROM BOTTOM) 3rd HOLE (FROM BOTTOM) OUT FLOW IN FRONT VIEW FRONT VIEW (BOTTOM) FRONTVIEW (TOP) /4 STAR-NUT SIDE VIEW (BOTTOM) 0/4 x 3/8 BOLT 5 /4 BRACKET ATTACHES ON OUTSIDE OF FLANGE ON A WORK BENCH ASSEMBLE CONDENSER AS FOLLOWS: INSTALL DRIER MOUNTING BRACKET ON TO CONDENSER USING (4) 0/4 x 3/8 PAN HEAD SCREWS AND (4) 0/4 NUTS WITH STAR WASHERS. SEE FIGURE BELOW. NOTE: BRACKETS MOUNT THROUGH THE FIRST AND THIRD HOLE IN THE CONDENSER. (4) 0/4 NUT w/ STAR WASHER 860-VUB 4 DRIER BRKT VUB REV A 3//07, CAMARO CONDENSER KIT w/ DRIER INSTR PG 4 OF 0 4 x COND VUC (4) 0/4 x 3/8 PAN HEAD SCREW 849-VUB FIGURE

5 CAMARO w/ w/o AC CONDENSER w/ DRIER TOP MOUNTING BRACKET INSTALLATION INSTALL TOP MOUNTING BRACKET ON TO CONDENSER USING ()0/4 x 3/8 PAN HEAD SCREWS AND () 0/4 NUTS WITH STAR WASHERS. SEE FIGURE BELOW. NOTE: BRACKET MOUNT () 0/4 NUT THROUGH THE 6TH HOLE FROM w/ STAR WASHER THE LEFT SIDE OF THE CONDENSER. 860-VUB 6TH & 4TH HOLE (FROM LEFT) COND BRKT TOP 6468-VCB () 0/4 x 3/8 PAN HEAD SCREW 849-VUB FIGURE DRIER INSTALLATION INSTALL DRIER CLAMPS ON DRIER AS SHOWN USING () #0 x / SHEETMETAL SCREWS INSTALL DRIER ON BRACKET IN THE 3RD AND 5TH HOLES FROM THE BOTTOM AS SHOWN FIGURE 3. DRIER CLAMPS () 073-VUB DRIER 073-VUC 5TH HOLE 3RD HOLE FIGURE 3 #0 x ½ SHEETMETAL SCREW () 847-VUB REV A 3//07, CAMARO CONDENSER KIT w/ DRIER INSTR PG 5 OF 0 5

6 CAMARO w/ w/o AC CONDENSER w/ DRIER HARDLINE INSTALLATION LUBRICATE () # 6 O-RING S (SEE FIGURE 4a, BELOW) AND INSTALL THE #6 DRIER/CONDENSER HARDLINE AS SHOWN IN FIGURE 4 BELOW. TIGHTEN FITTINGS AS SHOWN IN FIGURE 4a, BELOW. USING (4) 0/4 x 3/8 PAN HEAD SCREWS WITH (4) 0/4 NUTS WITH STAR WASHERS INSTALL THE () LOWER CONDENSER MOUNTING BRACKETS AS SHOWN IN FIGURE 4 () #6 O-RING VUF #6 HARDLINE DRIER/ COND VCG #6 O-RING 5TH & 7TH HOLE (FROM LEFT) (4) 0/4 NUT w/ STAR WASHER 860-VUB TH & 4TH HOLE (FROM LEFT) COND BRKT BOTTOM LEFT VCB COND BRKT BOTTOM RIGHT VCB (4) 0/4 x 3/8 PAN HEAD SCREW 849-VUB FIGURE 4 FOR A PROPER SEAL OF FITTINGS: INSTALL SUPPLIED O-RINGS AS SHOWN AND LUBRICATE WITH SUPPLIED OIL. FIGURE 4a #6 O-RING #8 O-RING O-RING MALE INSERT O-RING, SLIDE OVER MALE INSERT TO SWAGED LIP FEMALE NUT SUPPLIED OIL FOR O-RINGS TWIST WITH THIS WRENCH HOLD WITH THIS WRENCH LUBRICATE O-RING HOOD LATCH ASSEMBLY REMOVE OEM HOOD LATCH ASSEMBLY SEE FIGURE 5 BELOW. OEM HOOD LATCH 6 FIGURE REV A 3//07, CAMARO CONDENSER KIT w/ DRIER INSTR PG 6 OF 0

7 CAMARO w/ w/o AC CONDENSER w/ DRIER CONDENSER INSTALLATION INSTALL CONDENSER AS SHOWN BELOW, LOWER CONDENSER WITH HARDLINES BETWEEN THE FRONT SIDE OF THE CORE SUPPORT AND THE FRONT HEADER SEE FIGURE 6 BELOW. CONDENSER w/ HARDLINES CORE SUPPORT FRONT HEADER PANEL FIGURE 6 NOTE: THE TOP MOUNTING BRACKET GOES ON THE BACKSIDE OF THE CORE SUPPORT. SECURE THE BOTTOM DRIVER SIDE OF THE CONDENSER TO THE CORE SUPPORT USING A 5/6-8 x ½ HEX BOLT, FLAT WASHER, LOCK WASHER, AND 5/6 HEX NUT. SEE FIGURE 7, BELOW. SECURE THE BOTTOM PASSENGER SIDE OF THE CONDENSER TO THE CORE SUPPORT USING OEM BOLT. SEE FIGURE 7, BELOW. CORE SUPPORT 5/6-8 x ½ HEX BOLT w/ FLAT WASHER FIGURE 7 OEM BOLT REV A 3//07, CAMARO CONDENSER KIT w/ DRIER INSTR PG 7 OF 0 5/6 HEX NUT w/ LOCK WASHER & FLAT WASHER 7

8 CAMARO w/ w/o AC CONDENSER w/ DRIER CONDENSER INSTALLATION CONT. USING OEM BOLTS RE-INSTALL HOOD LATCH ASSEMBLY, INSTALL OEM BOLTS THROUGH THE HOOD LATCH ASSEMBLY THROUGH THE CORE SUPPORT AND THREAD BOLTS INTO U-NUTS ON THE TOP CONDENSER BRACKET. SEE FIGURE 8 BELOW CORE SUPPORT OEM BOLTS HOOD LATCH ASSEMBLY FIGURE 8 LUBRICATE A #6 O-RING (SEE FIGURE 4a, PAGE 6) AND INSTALL THE #6 DRIER/FENDERWELL HARDLINE AS SHOWN IN FIGURE 9 BELOW. TIGHTEN FITTINGS AS SHOWN IN FIGURE 4a, PAGE 6. #6 O-RING FIGURE 9 8 #6 HARDLINE FROM DRIER/ FENDERWELL VCG REV A 3//07, CAMARO CONDENSER KIT w/ DRIER INSTR PG 8 OF 0

9 CAMARO w/ w/o AC CONDENSER w/ DRIER CONDENSER INSTALLATION CONT. LUBRICATE A #8 O-RING (SEE FIGURE 4a, PAGE 6) AND INSTALL THE #8 HARDLINE FROM CONDENSER/ FENDERWELL AS SHOWN IN FIGURE 0 BELOW. TIGHTEN FITTINGS AS SHOWN IN FIGURE 4a, PAGE 6. #8 O-RING VUF FIGURE 0 INSTALL BINARY SWITCH ON DRIER AS SHOWN IN FIGURE BELOW. #8 CONDENSER HARDLINE VCG #8 O-RING VUF SAFETY SWITCH FIGURE REV A 3//07, CAMARO CONDENSER KIT w/ DRIER INSTR PG 9 OF 0 9

10 CAMARO w/ w/o AC CONDENSER w/ DRIER CAMARO w/ or w/o FACTORY AIR w/ DRIER CONDENSER KIT PACKING LIST No. QTY. PART No. DESCRIPTION VUC 073-VUB 073-VUC 848-VUB 847-VUB 849-VUB 860-VUB 860-VUB 86-VUB 830-VUB 8977-VUB VUF VUF VCG VCG 6468-VCB VCB VCB VUB VCG 079-VUS 37-VUW 4 X PARALLEL FLOW COND. DRIER CLAMP DRIER 5/6 COARSE NUT #0 SHEETMETAL SCREW 0/4 X 3/8 PH PAN HEAD 0/4 NUT w/star WASHER 5/6 LOCK WASHER 5/6 FLAT WASHER 5/6-8 x / COARSE BOLT 5/6 U NUT #6 O RING #8 O RING #8 COND./HARDLINE #6 HRDLN DRIER TO CONDENSER CAMARO COND. BRKT. TOP CAMARO COND. BRKT. BTM. RT CAMARO COND. BRKT. BTM. LF UNIVERSAL DRIER BRKT. 4-3/4 #6 HARDLINE/COMPRESSOR LINE MALE BINARY SWITCH 7 COMPRESSOR LEAD CONDENSER KIT 0067 CHECKED BY: PACKED BY: DATE: REV A 3//07, CAMARO CONDENSER KIT w/ DRIER INSTR PG 0 OF 0