1 Introduction Safety symbols Installation Partslist HP08 standard Partslist HP08 Elekctroswitch...

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2 Content 1 Introduction Safety symbols Installation Partslist HP08 standard Partslist HP08 Elekctroswitch Other parts Sensordiagrams Troubleshooter T 0031 (0) W 2

3 1 Introduction The handgun is specially developed for manual applying of the adhesive to horizontal faces (like display s,carpets and to close boxes). The development was focused on easy to use, safety and sustainability. The advantage of the HP08 in comparison to the standard handguns is the mounting to the balancer/ turning arm, this allows you to control the handgun weightless. After applying glue both hands are free. So it s easy to continue assembling your product. The gun is almost fully covered to protect the operator for danger of burning. Unfortunately this is not entirely possible, therefore wear safety gloves while working with the handgun or during maintenance. To guarantee the sustainability we especially used standard components, like a standard module and standard air components. The insulating contact protection covers are made by high quality synthetic. Herein mounting grooves are applied so that the fit is 100% guaranteed. If you have any questions about the handgun you can reach us by phone 0031 (0) or by info@bithotmelt.com. T 0031 (0) W 3

4 2 Safety Symbols The safety symbols shown in this manual are described below. The safety instructions described below should be followed at all times. Attention: General safety instructions. With regards working with glues and other equipment. Caution hot surface: Danger of burning. Appliance parts have an high operation temperature. Caution high voltage: This type of work can only be carried out by qualified personal. Caution possible danger of uncontrolled release/ leakage of hot liquids Disconnect power plug Disconnect power supply Wear safety gloves Wear safety glasses Wear protective suit T 0031 (0) W 4

5 3 Installation Following work is only to be carried out by qualified personnel. Screw the hose using a spanner 19mm onto the swivel joint. To avoid turning of the swivel joint hold it with a spanner 19mm (figure 1). Figure 1 Connect the handgun with the hose by means of the connector (figure 2). Figure 2 T 0031 (0) W 5

6 Mount the handgun at the suspension. Attach the steel cable from the balancer to the suspension of the handgun (figure 3). Figure 3 Attach the Ø 6mm PTFE air tube, which comes out of the hose, into the plug in the handgun (figure 4). Figure 4 Connect the 12-pin male connector of the hose with the 12-pin female connector of the unit. Use the manual of the hotmelt unit. Adjust the temperatures of the hotmelt systemen as described in the manual of the hotmelt system. Use the temperatures as are given in the data sheet of the adhesive. T 0031 (0) W 6

7 Geef de draaikoppeling nog één slag vast als de HP08 is opgewarmd. Caution hot surfaces. Wear safety gloves. After reaching the adjust temperatures please tighten once more all hydraulic screw connections. Now fix the enclosed safety cover around the hydraulic connection between the hose and the handgun. (figure 5). Figure 5 Caution: possible danger of uncontrolled release/ leakage of hot liquids. This might be caused by the air which is still present in the hose or HP08. Wear protective clothes. Start with a low pressure at your hotmelt system to avoid uncontrolled leak of hotmelt adhesive (pomp pressure set at 0,5 1 bar). Choose/ attach a nozzle by the required quantity. Adjust the required quantity of the glue by means of the regulator at your hotmelt appliance. The system is ready for use. T 0031 (0) W 7

8 4 Partslist HP08 standard Figure 6a Figure 6b Description Partno. QTY 1 Synthetic handle HP Suspension HP Air valve incl. trigger HP O-ring Viton Brass air pipe M5 HP Allen-screw M5 x Alen-screw M4 x T 0031 (0) W 8

9 Figure 7 T 0031 (0) W 9

10 List is a part of figure 7. Description Partno. QTY 1 Body HP08 Standard Cover HP Stainless steel spacer HP * Swivel joint 9/16" Synthetic handle HP08 complete See figure 6b 1 7 Heat resistant plug 1/8" x 6mm Allen-screw M6 x O-ring Viton Safety cover swivel joint HP Cover front HP08 standard Cover back HP08 standard Cover module HP08 standard Module Allen-screw M4 x Plug 90 1/8" bi x 1/8" bu * See page 12 for different options Figure 8 Description Partno. QTY 1 Heater 200W, Ø 3/8, 230V Sensor NI * Cordset 65cm, PG7, 6-polig (excl. sensor en heater) * See page 13 for different options T 0031 (0) W 10

11 5 Partslist HP08 electrical switch Figure 9a Figure 9b Description Partno. QTY 1 Synthetic handle HP Suspension HP Body microswitch HP08, electrical Trigger HP Microswitch Allen-screw M5 x Allen-screw M4 x T 0031 (0) W 11

12 6 Other parts Below our range of swivel joints. Brand hose Swivel Joint Picture 9/16 UNF x 9/16 JIC /16 UNF x 1/2 JIC /16 UNF x M /16 UNF x G1/ T 0031 (0) W 12

13 Below a selection from our range of cordsets. Pin Cordset assignment Type A Cordset 6-pin (0,5m) NI Cordset 6-pin (0,65m) NI Cordset 6-pin (0,5m) NI Cordset 6-pin (0,5m) PT100 Type B Cordset 8-pin (0,65m) NI120, electroswitch Cordset 8-pin (0,65m) PT100, electroswitch Type C Cordset 8-pin (0,5m) PT100 Type D Cordset 8-pin (0,65m) NTC, Ø4.8mm Picture 1 = Heater 2 = Heater 3 = Sensor 4 = - 5 = Sensor PE = Ground 1 = Heater 2 = Heater 3 = Sensor 4 = Sensor 5 = Valve control 6 = Valve control 7 = - 8 = Ground 1 = - 2 = Heater 3 = Heater 4 = Valve control 5 = Valve control 6 = Sensor 7 = Sensor 8 = Ground 1 = Sensor 2 = Heater 3 = Sensor 4 = - 5 = - 6 = - 7 = Heater 8 = Ground Other lengths cordset and other type sensors are an option as well. Special options on request. T 0031 (0) W 13

14 Below our range of handgun nozzles. Description Partno. Picture Nozzle L40 Ø0,50mm Nozzle L40 Ø1,00mm Nozzle L40 Ø1,50mm Nozzle L40 Ø2,00mm Nozzle L80 Ø0,50mm Nozzle L80 Ø1,00mm Nozzle L80 Ø1,50mm Nozzle L80 Ø2,00mm Below the standard hotmelt hose for HP08. Hose 4,2m incl. airtube, gunconnector 6-pin (Available in different lengths) T 0031 (0) W 14

15 Below a selection from our PPE s and cleaning products. Description Partno. Picture Pair of gloves, short Pair of gloves, long Cleaning needles nozzle < 0,40mm Cleaning needles nozzle > 0,40mm Meltclean 500ml T 0031 (0) W 15

16 Weerstand in OHMS Weerstand in OHMS 7 Sensordiagrams Sensor NI Temperatuur in ºC 180,00 Sensor PT ,00 160,00 150,00 140,00 130,00 120, ,00 100, Temperatuur in ºC T 0031 (0) W 16

17 8 Troubleshooter Problem Possible reason Recommendation No glue applied Too low temperature Wait until the HP08 reaches the adjust temperature. Too low air pressure at the gun It is important that the air pressure is +/- 6 bar at the HP08, to open the module. Too low pump pressure Increase pump pressure and check if the system is ready. Nozzle obstructed Replace or clean nozzle. Module broken Replace the module. Ensure that the system is depressurized. Handgun doesn t warm up Connector not plugged in well Check if the 6-pole male connector is plugged in well. Pin doesn t make contact Check if all pins are in place. Heater broken Measure the resistance between pin 1 and 2. If there is not, the heater is broken. Sensor/ temperature fault Connector not plugged in well Check if the 6-pole male connector is plugged in well. Pin doesn t make contact Check if all pins are in place. Sensor broken Measure the resistance between pin 3 and 5. (should be 130/140 Ω at 20 C ) If there is no or a different resistance, the sensor is broken. T 0031 (0) W 17