Supplementary instructions Bypass 72 Bypass tube with VEGAFLEX level sensor
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1 Supplementary instructions Bypass 72 Bypass tube with VEGAFLEX level sensor Document ID: Guided Microwave
2 1 Product description 1 Product description Bypass 72 is a complete level measuring system in a bypass tube, complete with VEGAFLEX sensor. Bypass 72 with VEGAFLEX sensor is immediately ready for operation and requires no adjustment. Depending on the process pressure or process temperature, VEGAFLEX 61 and VEGAFLEX 66 sensors can be used in combination with the bypass tube. Features and fittings of the bypass tube 2 A B E 100 % 1 0 % 3 6 C D 4 5 Fig. 1: Bypass tube with VEGAFLEX 1 Dimensions tube center to tube center, mm ( in) 2 Seal - measuring instrument flange 3 Electrode rod 4 Spacer 5 Type label 6 Closure rinsing connection, e.g. blind stopper A Measuring instrument flange B Connection flange, top C Connection flange, bottom D Rinsing air connection E Ventilation connection - optional 2 Bypass 72 with VEGAFLEX level sensor
3 2 Mounting Operating instructions Seals 2 Mounting Take note of the attached mounting instructions and the operating instructions manual of the corresponding VEGAFLEX level sensor. The seals for the connection flanges and ventilation fitting (optional) must be provided by the customer. The seal on the measuring instrument flange (A) and the rinsing connection (D) are already mounted ex works. Before use, check if the seal material is resistant against the medium, the process pressure and the process temperature. The max. permissible pressure of the sensor is specified in the operating instructions manual of the sensor in chapter "Technical data" or on the type label of the sensor. Bypass 72 with VEGAFLEX level sensor 3
4 3.1 Technical data General data Take note of the information in the operating instructions manual of the installed VEGAFLEX level sensor Material 316L corresponds to or Materials - Bypass tube 316L - Spacer 250 C PEEK - Spacer > 250 C (optional) 302 (1.4310) - Seal - Measuring instrument flange (standard) - Seal - Measuring instrument flange (higher pressure stages) - Seal - Measuring instrument flange (high temperature/high pressure) Klingersil C-4500 Convex B45A graphite laminate RTJ seal rings Diameter ø 60.3 mm (2.37 in) Wall thickness - Standard version 2 mm (0.079 in) - High pressure version 3.91 mm (0.154 in) Volume - bypass tube See following diagram 4 Bypass 72 with VEGAFLEX level sensor
5 100% (118 1/8") B A 2500 (98 7/16") 2000 (78 3/4") 1500 (59 1/16") 1000 (39 3/8") 500 (19 5/8") 0% (0,264) (0,528) 3 (0,793) 4 (1,056) 5 (1,321) 6 (1,585) 7 (1,849) 8 (2,113) 2 Fig. 2: Volume of the bypass tube 1 Tube length in mm (in) 2 Volume in L (US.liq.gal) A Standard version B High pressure version Process temperature Process pressure see process fitting - connection flange (B,C) see process fitting - connection flange (B,C) Process fitting - Measuring instrument flange (A) DN 50 PN 40, Form C, Flange 2" 300 lb RF, ANSI B16.5 Process fitting - connection flange top/bottom (B, C) Process pressure in bar (psig) depending on the process temperature Process temperature 150 C (302 F) Flanges Process pressure Seal Wall thickness Flange DN 20 PN 40, Form C, Flange DN 25 PN 40, Form C, Flange DN 50 PN 40, Form C, 12 bar (174 psig)/31 bar (450 psig) Klingersil 2 mm (0.079 in) 12 bar (174 psig)/31 bar (450 psig) Klingersil 2 mm (0.079 in) 12 bar (174 psig)/31 bar (450 psig) Klingersil 2 mm (0.079 in) Bypass 72 with VEGAFLEX level sensor 5
6 Flanges Process pressure Seal Wall thickness Flange 1" 150 lb RF, ANSI B bar (174 psig) Klingersil 2 mm (0.079 in) Flange 1" 300 lb RF, ANSI B bar (174 psig)/31 bar (450 psig) Klingersil 2 mm (0.079 in) Flange 2" 150 lb RF, ANSI B bar (174 psig) Klingersil 2 mm (0.079 in) Flange 2" 300 lb RF, ANSI B bar (174 psig)/31 bar (450 psig) Klingersil 2 mm (0.079 in) Flange 2" 1500 lb RF, ANSI B bar (1856 psig) RTJ seal ring 3.91 mm (0.154 in) Flange 2" 1500 lb RJF, ANSI B bar (1856 psig) RTJ seal ring 3.91 mm (0.154 in) Process temperature 250 C (482 F) Flanges Process pressure Seal Wall thickness Flange DN 20 PN 40, Form C, 10.5 bar (152 psig)/27 bar (391 psig) Klingersil 2 mm (0.079 in) Flange DN 25 PN 40, Form C, 10.5 bar (152 psig)/27 bar (391 psig) Klingersil 2 mm (0.079 in) Flange DN 50 PN 40, Form C, 10.5 bar (152 psig)/27 bar (391 psig) Klingersil 2 mm (0.079 in) Flange 1" 150 lb RF, ANSI B bar (152 psig) Klingersil 2 mm (0.079 in) Flange 1" 300 lb RF, ANSI B bar (152 psig)/27 bar (391 psig) Klingersil 2 mm (0.079 in) Flange 2" 150 lb RF, ANSI B bar (152 psig) Klingersil 2 mm (0.079 in) Flange 2" 300 lb RF, ANSI B bar (152 psig)/27 bar (391 psig) Klingersil 2 mm (0.079 in) Flange 2" 1500 lb RF, ANSI B bar (1610 psig) RTJ seal ring 3.91 mm (0.154 in) Flange 2" 1500 lb RJF, ANSI B bar (1610 psig) RTJ seal ring 3.91 mm (0.154 in) Process temperature 400 C (752 F) Flanges Process pressure Seal Wall thickness Flange DN 20 PN 40, Form C, Flange DN 25 PN 40, Form C, Flange DN 50 PN 40, Form C, 6.5 bar (94 psig)/24 bar (348 psig) graphite 2 mm (0.079 in) 6.5 bar (94 psig)/24 bar (348 psig) graphite 2 mm (0.079 in) 6.5 bar (94 psig)/24 bar (348 psig) graphite 2 mm (0.079 in) Flange 1" 150 lb RF, ANSI B bar (94 psig) graphite 2 mm (0.079 in) Flange 1" 300 lb RF, ANSI B bar (94 psig)/24 bar (348 psig) graphite 2 mm (0.079 in) Flange 2" 150 lb RF, ANSI B bar (94 psig) graphite 2 mm (0.079 in) Flange 2" 300 lb RF, ANSI B bar (94 psig)/24 bar (348 psig) graphite 2 mm (0.079 in) 6 Bypass 72 with VEGAFLEX level sensor
7 Flanges Process pressure Seal Wall thickness Flange 2" 1500 lb RF, ANSI B bar (1378 psig) RTJ seal ring 3.91 mm (0.154 in) Flange 2" 1500 lb RJF, ANSI B bar (1378 psig) RTJ seal ring 3.91 mm (0.154 in) Process fitting - Rinsing air connection (D) Thread G½ ½ NPT Process fitting - Ventilation fitting (E) (optional) Flange DN 15 PN 40 Flange ½" 1500 lb RF, ANSI B16.5 Bypass 72 with VEGAFLEX level sensor 7
8 3.2 Dimensions 100 % 0 % 115 mm (4.53") ø 60,3 mm (2.37") 140 mm (5.51") 150 mm (5.91") 250 mm (9.84") 1 2 A 6 B C E D 100 mm (3.94") Fig. 3: Bypass tube with VEGAFLEX 1 Dimensions tube center to tube center, mm ( in) 2 Seal - measuring instrument flange 3 Electrode rod 4 Spacer 5 Type label 6 Closure rinsing connection, e.g. blind stopper A Measuring instrument flange B Connection flange, top C Connection flange, bottom D Rinsing air connection 8 Bypass 72 with VEGAFLEX level sensor
9 E Ventilation connection - optional Bypass 72 with VEGAFLEX level sensor 9
10 10 Bypass 72 with VEGAFLEX level sensor
11 Bypass 72 with VEGAFLEX level sensor 11
12 Printing date: VEGA Grieshaber KG Am Hohenstein Schiltach Germany Phone Fax ISO 9001 All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information available at the time of printing. VEGA Grieshaber KG, Schiltach/Germany 2008 Subject to change without prior notice
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