UniVerse SkilletTM ELECTRIC FRYING & BRAISING PAN TECHNICAL MANUAL

Transcription

1 UniVerse SkilletTM ELECTRIC FRYING & BRAISING PAN TECHNICAL MANUAL MODELS: 0-STEL, 0-STEL-LX, 0-STEL, 0-STEL-LX, 0-STEM, 0-STEM-LX, 0-STEM, 0-STEM-LX WARNING: Improper Installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment. FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Gravey Street l Everett l MA l 09 Tel: (7) 7-00 l Fax: (7) 7- l Outside Fax: Customer custserv@mfii.com l Website: Form Number: S- Rev. B 07/0 Printed in the U.S.A. COVERING: Installation Operation Service and Parts In a prominent location, post instructions to be followed in the event the user smells gas. This information shall be obtained by consulting the local gas supplier.

2 TABLE OF CONTENTS SECTION GENERAL INFORMATION UniVerse Skillet Spec Sheet... SECTION INSTALLATION INSTRUCTIONS General Installation... - TABLE. Amps Pre Line Per Line Wire... - FIG.. Optional Wiring For Electric Lift Skillet (9- D)... - FIG.. Alternate Wiring For 0/0V, 0/V System (9- D)... - FIG.. Alternate Wiring Configuration For 0V (9- D)... - SECTION OPERATING INSTRUCTIONS Introduction... - Description... - Basic Functions... - Cooking... - Shut-Down... - Cleaning... - SECTION TEST KITCHEN BULLETIN Cooking Facts On Parade... - Cooking Portions and Times... - SECTION ILLUSTRATED PARTS LIST TABLE. Top Assembly... - FIG.. Top Assembly... - TABLE. Pan Assembly... - FIG.. Pan Assembly... - TABLE. Nema Box Assembly... - FIG.. Nema Box Assembly... - SECTION TROUBLESHOOTING & MAINTENACE TABLE. Troubleshooting... - Calibration of Temperature Control... - Replacement of Temperature Control... - Adjustment of Interlock Switch... - Replacement of Electrical Elements... - TABLE. Heater Elements [Electric]... - Cleaning... - SECTION 7 OPTIONS PARTS LIST TABLE 7. Single Pantry Faucet & FIG. 7. Single Pantry Faucet TABLE 7. Double Pantry Faucet & FIG. 7. Double Pantry Faucet TABLE 7. Single Spray Hose & FIG. 7. Single Spray Hose TABLE 7. Double Spray Hose & FIG. 7. Double Spray Hose TABLE 7. Pan Support & FIG. 7. Pan Support TABLE Optional Casters with Gas Strain Relief Installation Instructions for Casters on the Universe Skillet, Form Number S TABLE Modular Options Modular Instructions FIG. & TABLE 7. Modular Support Bar FIG. 7.7 Adjustable Leg FIG. & TABLE 7. Modular Stand TABLE Jointing Kit Options Trim Kit Installation Instructions, Form Number S FIG. & TABLE 7.9 Cross Section FIG. 7.0 Jointing Kit Stand FIG. & TABLE 7. Spring Support for Spray Hose FIG. & TABLE 7. Tangent Draw-Off i -

3 SUMMARY OF SAFETY NOTICES MODELS: 0-STEL, 0-STEL-LX, 0-STEL, 0-STEL-LX, Open-Leg Electric UniVerse Skillet 0-STEM, 0-STEM-LX, 0-STEM, 0-STEM-LX, Modular Electric UniVerse Skillet The following general safety notices supplement the specific warnings and cautions contained in this technical manual. They are recommended precautions that must be understood and adhered to during the installation, operation, and maintenance of these electrically operated appliances. WARNING: Do not get water on wiring in controls. Be sure to wash inside of skillet pan, inside of cover including under drip-lip, and pouring spout area. CAUTION: Do not install in such a manner that the service person cannot remove the control box cover. Supply wires must be suitable for temperature of at least 90 C. Additionally, all wiring must conform to the requirements of local and national electric codes. Conduit and fittings should be watertight type. Unit is equipped with an interlock switch that shuts off gas to the burners when skillet pan is more than 0 above normal horizontal cooking position. ii

4 SECTION GENERAL INFORMATION E UniVerse ELECTRIC TILTING SKILLET JOB NAME: ITEM NO.: NO. REQUIRED: MODEL: m 0-STEM m 0-STEM MODELS: 0-STEL, 0-STEL-LX, 0-STEL, 0-STEL-LX, Open-Leg Electric UniVerse Skillet 0-STEM, 0-STEM-LX, 0-STEM, 0-STEM-LX, Modular Electric UniVerse Skillet m 0-STEL m 0-STEL SIZE: m 0-STEL - " Wide x " Front-to-Back (mm Wide x mm Front-to-Back) Height - Cover Closed- (0mm) Height - Cover Opened - 7 (mm) m 0-STEM - " Wide x " Front-to-Back (9mm Wide x mm Front-to-Back) Height - Cover Closed- (0mm) Height - Cover Opened - 7 (mm) m 0-STEL - " Wide x " Front-to-Back (mm Wide x mm Front-to-Back) Height - Cover Closed- (0mm) Height - Cover Opened - 7 (mm) m 0-STEM - " Wide x " Front-to-Back (9mm Wide x mm Front-to-Back) Height - Cover Closed- (0mm) Height - Cover Opened - 7 (mm) DESCRIPTION: The Market Forge Electric UniVerse Tilting Skillets are available in 0-gallon (7-liter) and 0-gallon (-liter) pan bodies with kw and kw inputs, respectively. Both models are available in open-leg and closed-base frame assemblies with manual or power tilt capabilities. 0-STEM Shown operated manually with a collapsible hand crank. Power tilting is also available. Both tilting methods allow complete emptying of contents under positive control. Operation: The UniVerse Tilting Skillet Models 0- STEM and 0-STEL will be rated at kw. Models 0- STEM and 0-STEL will be rated at kw. All models are available in 0V, 0V - and -phase, or 0V -phase. tilting is also available. Both tilting methods allow complete emptying of contents under positive control. Spec No. S-C 0/0 Benefits: Our UniVerse Skillets, unlike those of other braising pan manufacturers that use clad plates, incorporate a uni-pan design. This design reduces the potential for leaks and eliminates the possibility of pitting and surface rusting. The new center-of-gravity tilting allows for safe use of caster mounting. Our power tilt operates smoothly, with manual override that works easily when needed, without the use of electric drills required by other manufacturers. TECHNICAL SPECIFICATIONS: Cooking Pan: The unitized cooking pan has no bottom welds and is reinforced to resist cracking as expansion and contraction occur. The textured cooking surface is machine-applied for a long-wearing, good appearance. The cooking pan incorporates an easy-pour lip and - gallon increment markings. Gas flames are applied to finned aluminum extrusions bolted to the underside of the cooking pan for better heat transfer. An interlock switch will turn off the heaters beyond 0" tilt. Controls: The UniVerse Tilting Skillet comes standard with a solid-state temperature controller with a positive off position and 00 0 Fahrenheit scale, a pilot light to indicate when the electric heaters are on, and a -hour mechanical timer. Optional power tilting mechanism also utilizes an up/down rocker switch. Manual tilting mechanism uses a collapsible hand crank located below the control panel. A high-limit temperature control is also provided. The control housing shall be water- Construction: The UniVerse Skillet has a textured stainless steel cooking surface with reinforcement. Heating elements turn off automatically when the cooking pan is raised to a tilted position. The skillet is provided with a heavy-duty gas shock assisted cover with condensate vent. The cooking pan and cover are mounted to a / ( mm) square stainless steel tube frame, permitting access to floor for easy cleaning. The closedbase model incorporates easily removable stainless steel panels on the front and left sides. The cooking pan tilts to a full 9. This is accomplished by a gear mechanism resistant/splash-proof. The manufacturer reserves the right to modify materials and specifications without notice FOOD SERVICE EQUIPMENT UniVerse Skillet Printed in U.S.A. An Employee Owned Company -

5 SECTION GENERAL INFORMATION E UniVerse ELECTRIC TILTING SKILLET DETAILS & DIMENSION MODELS: 0-STEL, 0-STEL-LX, 0-STEL, 0-STEL-LX, Open-Leg Electric UniVerse Skillet 0-STEM, 0-STEM-LX, 0-STEM, 0-STEM-LX, Modular Electric UniVerse Skillet OPTIONS: Optional at Extra Cost: m Power tilt mechanism m Pan support m / Tangent draw-off valve m Single Faucet m Single Pantry Hose m Double Faucet m Double Pantry Hose m Caster kit m Strainer relief kit m 0 Volt m Removable liquid strainer m " Tangent Draw-Off Valve m x 0 pan holder inserts (pan not included) INSIDE DIMENSIONS: m 0-STEM & 0-STEL 0 /" Wide x 9" Deep x. /" Front-to-Back (7mm Wide x mm High x mm Front-to-Back) Height When Cover Closed- (0mm) Height When Cover Opened - 7 (mm) ELECTRICAL CHARACTERISTICS: Power Supply: See chart to right for total amp draw. Use wire suitable for 90 C. A stepdown transformer provides power to the 0V control circuit. Details of other electrical systems are available upon request 0-STEM & STEL = kw / 0-STEM & STEL= kw Volts ph ph ph Ph * * ph Only Spec No. S-C 0/0 m 0-STEM & 0-STEL /" Wide x 9" Deep x. /" Front-to-Back (07mm Wide x mm High x mm Front-to-Back) Height When Cover Closed- (0mm) Height When Cover Opened - 7 (mm) SKILLET PAN CAPACITY: 0-STEM & STEL 0-STEM & STEL 0 gallons ( liters) 0 gallons ( liters) WATER CONNECTIONS: Cold Water: / NPT to cold water faucet Hot Water: / NPT to hot water faucet Water Pressure Requirements: 0 PSI (. kg/cm ) Max: PSI (. kg/cm ) min. Water connections are optional when required. FOOD SERVICE EQUIPMENT UniVerse Skillet CONNECTIONS: EP = Electrical power connection HW = Hot water CW = Cold water " mm " mm " 0mm 9" mm 7" 77mm." 0.7mm " mm 0 Gallon " Model: STEL mm 0 Gallon " Model: STEL mm 0 Gallon " Model: STEM 9mm 0 Gallon " Model: STEM 9mm CW HW EP." 7.mm POUR PATH 0" 0mm " 7mm 7." mm." 00mm " mm." mm." 0mm " 7mm 7" mm FLANGED FEET" Rear hold down feet." DIA. W/ /" DIA. bolt holes on." DIA. B.C. 0 o apart (Secure to floor). *It is our policy to build equipment which is design certified by U.L., A.S.M.E., N.S.F. and C.S.A. However, a continuing program of product improvement makes it necessary to submit new models to the agencies as they are developed and consequently not all models bear the appropriate agency labels at all times. CW HW EP Printed in U.S.A. An Employee Owned Company -

6 SECTION INSTALLATION INSTRUCTIONS. Remove carton from skid, being careful not to dent or scratch finished surfaces of unit.. Inspect unit carefully for shipping damage. File claim with carrier immediately if damage is found.. Remove screws holding unit to skid.. Transfer unit to desired position. Make unit level and steady by adjusting feet to compensate for floor irregularities. Secure rear feet to floor by using /" screws. NOTE: Do not install in such a manner that service person cannot remove control box cover.. Drop down hinged front cover of connection box. Loosen screws and clips on top of box.. Connect unit to a branch circuit having a voltage and circuit type specified on name plate and of sufficient size to carry load. The amps per line per line wire for the various voltage ratings are shown in Table. below. NOTE: Supply wires must be suitable for temperature of at least 90 C. Additionally, all wiring must conform to the requirements of local and national electric codes. Conduit and fittings should be watertight type. 7. Connect ground wire from electrical service to ground lug.. Reinstall hinged front cover of connection box securely. 9. Ensure that skillet is firmly seated on frame before checking connection and functioning of controls. NOTE: Unit is equipped with an interlock switch that shuts off current to heating elements when skillet pan is more than 0 above normal horizontal cooking position. 0. Switch on current supply to unit. Check for proper functioning of controls and heating elements (see Section Operating Instructions). TABLES. AMPS PER LINE PER LINE WIRE MODELS: 0-STEL, 0-STEL-LX, 0-STEM & 0-STEM-LX ph, Wire, 0Hz Amps Per Line Wire 0.kW kw 0/0V 0/V (EXPORT ONLY).7 kw, ph, 0Hz Amps Per Line Wire 0V 0V L # 0 L # 0 kw, ph, 0Hz Amps Per Line Wire 0V 0V 0V L # 9. L # 9. L # 9. MODELS: 0-STEL, 0-STEL-LX, 0-STEM & 0-STEM-LX ph, Wire, 0Hz Amps Per Line Wire.kW kw 0/0V 0/V (EXPORT ONLY) kw, ph, 0Hz Amps Per Line Wire 0V 0V L # 7 7 L # 7 7 kw, ph, 0Hz Amps Per Line Wire 0V 0V 0V L # 0 L # 0 L # 0 -

7 SECTION INSTALLATION INSTRUCTIONS 9- D FIG.. OPTIONAL WIRING FOR ELECTRIC LIFT SKILLET. -

8 SECTION INSTALLATION INSTRUCTIONS FIG.. ALTERNATE WIRING FOR 0/0V, 0/V SYSTEM - 9- D

9 SECTION INSTALLATION INSTRUCTIONS FIG.. ALTERNATE WIRING CONFIGURATION FOR 0V - 9- D

10 SECTION OPERATING INSTRUCTIONS INTRODUCTION: This technical manual contains general information, installation, operation, principles of operation, troubleshooting guide, and maintenance information for the electrically operated UniVerse Tilting Skillet. Also included is an illustrated parts list and a directory of authorized parts and service agencies. DESCRIPTION: The Market Forge Industries UniVerse Models 0-STEL ( kw input) and 0-STEL ( kw input) are electrically operated skillets, tilting type, with 0- and 0-gallon capacities, respectively. They are equipped with a solid-state thermostat and high-limit control with a 00 F-to-0 F temperature scale. BASIC FUNCTIONS: The UniVerse Tilting Skillet is a very versatile cooking appliance. It can perform basic cooking functions, such as braising meat, sautéing, pan-frying chicken, steaming vegetables, boiling, and simmering. Refer to Section Test Kitchen Bulletin, which gives detailed information on the various types of food products that can be cooked in the skillet. COOKING:. Ensure that electric power connection has been made correctly and that branch circuit breaker at building supply box is on.. Ensure that skillet is in full down position and clean before using. NOTE: Electric power automatically shuts off when skillet is tilted more than 0 above normal horizontal cooking position.. Set thermostat at desired temperature by turning thermostat control knob clockwise. See Section Test Kitchen Bulletin for thermostat settings.. Preheat to desired temperature (with cover down) before grilling, pan-frying, or any other method of cooking except boiling. NOTE: For best results, allow unit to cycle on/off once.. Ensure that cover is up for most types of cooking except for simmering, braising, or boiling. Cover has drip-lip at rear to direct condensate into skillet.. Remove cooked food immediately to prevent over-cooking. Tilt skillet by turning handcrank clockwise or pushing tilt switch. 7. Lower skillet by turning handcrank counterclockwise on pushing tilt switch. SHUT-DOWN: Turn thermostat control knob counterclockwise to off when no further heating is desired. CLEANING: Unit must be cleaned after each use. Proceed as follows:. When all food has been removed from skillet, add water to loosen/dissolve any remaining food.. Wash skillet using mild detergent, water and nylon brush. If food is stuck to skillet surface, soak and use a little heat to loosen food. WARNING: Do not get water on wiring or in controls. Be sure to wash inside of skillet pan, inside of cover including under drip-lip, and pouring spout area.. Rinse and dry entire unit. -

11 SECTION TEST KITCHEN BULLETIN UNIVERSE TILTING SKILLET COOKING FACTS ON PARADE. The UniVerse Skillet is one of the most versatile pieces of equipment to be found in any restaurant or institutional kitchen.. This unit will stew, simmer, pan-fry, braise, grill, and sauté and all with a very uniform heat pattern. Note: DO NOT ATTEMPT TO DEEP FRY WITH YOUR SKILLET!. For best results, the Tilting Skillet should always be preheated and allowed to cycle once.. A great deal of heavy lifting and transferring of foods from one pan to another can be eliminated, and, therefore, pot washing will be reduced.. This type of equipment usually reduces the total cooking time by as much as % on combination dishes.. Sauces usually lose less moisture, as the cover reduces evaporation. 7. Large batches of gourmet items can be prepared with less work and with more uniform results.. Frozen vegetables can be cooked in the UniVerse Skillet in the serving pan, then removed and transferred directly to the serving line. 9. The following temperatures should be used: Simmering: Maximum of 00 F Saut éing: 7 F Searing: 00 0 F Frying: 7 F Grilling: 0 F 0. Temperatures of approximately 00 F should always be used for milk-based products, or scorching will take place. Lower temperatures (0 7 F) prevent thickening.. Some items should be started at a high temperature and then reduced. This permits sealing for about 0% of the time and cooking for the remaining 0%.. The cover has a lip at the back edge that directs the condensate on the cover back into the skillet.. The unit tilts easily to 90, and receiving pan is always approximately inches from the pouring lip of the skillet.. The stainless steel UniVerse Skillet is rapidly cleaned with a mild detergent. Water, waste, and scraps are easily removed into the receiving pan for disposal. (It is always recommended that this type of unit be presoaked if possible.). Breakfast foods such as sausage, bacon, pancakes, fried eggs, scrambled eggs, and French toast are a few of the more common items that can be cooked in the UniVerse Skillet.. When cooking meat or poultry, all pieces should be of fairly uniform size and weight and should be turned at least once while simmering. 7. This unit can be converted to a proof box by placing a small amount of water in the pan to form steam and then placing the food in another pan. The thermostat should be set very low (00 0 F).. The unit can also be used as a holding cabinet by adding water and setting the thermostat at approximately 7 F. 9. When using water over and over for vegetable cookery, be sure to add water occasionally to keep level at about inches. Thermostat should be set at 0 F. 0. Perforated /"-deep pans are suggested for vegetables for the most satisfactory results. The pan can then be removed easily and transferred to the serving line. -

12 SECTION TEST KITCHEN BULLETIN TABLE. COOKING PORTIONS AND TIMES UNIVERSE SILLET ALL MODULAR & TUBULAR LEG MODELS The UniVerse Skillet is one of the most versatile pieces of equipment to be found in any restaurant or institutional kitchen. It enables the cook to stew, simmer, pan-fry, braise, grill, or sauté, and all with a very uniform heat pattern. The figures given below are suggested quantities and temperature settings and estimated numbers of orders per load and per hour. When two temperatures are given, the first is to start the product, the second to finish the product. 0 GALLON 0 GALLON PORTION THERMOSTAT BATCHES PER LOAD PER LOAD ITEM SIZE SETTING PER HOUR YIELD YIELD BREAKFAST FOODS Bacon slices 0 o # 0 # Eggs Boiled-Hard egg o Boiled-Soft egg o Fried egg 00 o 0 0 Poached egg o 0 0 Scrambled / eggs 00 o 00 o gallon 70 gallon 00 French Toast slices 0 o 7 slices 0 slices 7 Regular Oatmeal / cup 0 o 0# 00 0# 000 Pancakes each 00 o 0 0 each 0 each FISH Clams pt. 00 o 0 0 qts. 0 qts. 0 Fish Cakes - oz. 00 o 70- oz. 0- oz. Haddock Filet oz. 00 o 0- oz oz. 90 Halibut Steak oz. 0 o 0- oz oz. 90 Lobster -# 0 o 0-# 0 0-# 0 Swordfish oz. 0 o 0- oz oz. 7 SAUCES, GRAVIES & SOUPS Brown Gravy oz. 0 o 00 o gallons 00 gallons 00 Cream Sauces oz. 0 o 7 o gallons 0 gallons 0 Cream Soup oz. 00 o gallons 7 gallons 7 French Onion Soup oz. o gallons 0 gallons 700 Meat Sauce oz. 0 o 00 o gallons 7 gallons 00 MISCELLANEOUS Grilled Cheese sand 00 o sand 0 sand 0 Macaroni & Cheese oz. 00 o galllons 00 gallons Rice oz. 0 o o 0# raw 0 0# 0 Spaghetti oz. 0 o o # raw 00 # 00 CONTINUED -

13 SECTION TEST KITCHEN BULLETIN PORTION THERMOSTAT BATCHES 0 Gal. PER LOAD 0 Gal. PER LOAD ITEM SIZE SETTING PER HOUR YEILD YEILD MEAT, POULTRY Bacon Slices 0 0 # 0 # Beef American Chop Suey oz Gal. 0 Gal. 700 Beef Stew oz Gal. 0 Gal. 0 Corn Beef Hash oz # 0 # 7 Cheeseburger oz # 0# 0 Hamburger oz # 0# 0 Meatballs oz /# # 00 Pot Roast oz # 00 0# 70 Salisbury Steak oz # 0 # 7 Sirloin Steak oz # 0 /# 0 Swiss Steak oz # 00 0# 0 Chicken Pan-Fried /'s Pieces 0 Pieces 0 Whole oz # 00 -# Frankfurters Grilled oz # 7 # Boiled oz. 0 0 # # 00 Ham Steak oz # 0 # 7 Pork Chops oz. 0 0 # 0 # 7 Sausage Links Links # 0 # 0 Turkey Off Carcass oz # # 7 On Carcass oz # 7 --0# VEGETABLES Canned oz # # 00 Freash Beans oz # 0# 0 Beets oz # 0# 00 Broccoli oz # 0# 00 Cabbage oz # 0 0# Carrots oz # 0 70# 00 Cauliflower oz. 0 0 # 7 # Corn ear ears 0 7 ears 7 Potatoes oz # 00 0# 00 Spinach oz. 0 0 # 9# Turnips oz # 00 0# 0 Frozen Beans oz # 0 /# 90 Lima Beans oz. 0 0 # 0 /# 90 Broccoli oz # 0 # 7 Sliced Carrots oz. 0 0 # 0 /# 90 Baby Carrots oz. 0 0 # 0 /# 90 Corn oz. 0 0 # 0 /# 90 Baby Onions oz # 0 /# 90 Peas oz # 7 /# 0 Spinach oz # 7 /# 0 DESSERT ITEMS Butterscotch Sauce oz Gal. 00 Gal. 00 Cherry Cobbler oz Gal. 70 Gal. 00 Chocolate Sauce oz Gal Gal. 00 Cornstarch Pudding oz Gal. 7 Gal. 00 Fruit Gelatin oz. 0 0 Gal Gal. 00 -

14 SECTION ILLUSTRATED PARTS LIST TABLE. TOP ASSEMBLY ITEM 0 GALLON 0 GALLON DESCRIPTION 0 & 0 GALLON A B C D E A 7 9 9A REF REF REF REF FRAME WELD ASSY. GEAR BOX BEARING SUPPORT ASSY. BEARING MOUNT LEFT BEARING MOUNT RIGHT SKILLET PAN ASSY. SHAFT SHOULDER SCREW STIFFENER, PAN COVER COVER HINGE KNOB ARM, VENT COVER VENT COVER ELECTRIC NEMA BOX ASSY., 0/0V MANUAL TILT UNITS ELECTRIC NEMA BOX ASSY., 0/0V POWER TILT UNITS ELECTRIC NEMA BOX ASSY., 0/0 V & 0/V MANUAL TILT UNITS ELECTRIC NEMA BOX ASSY., 0/0 V & 0/V POWER TILT UNITS ELECTRIC NEMA BOX ASSY., 0V MANUAL TILT UNITS ELECTRIC NEMA BOX ASSY., 0V POWER TILT UNITS WELD ASSY., CAM LIFT, POWER LIFT UNITS SHAFT JOINT ARM, EXTENSION ARM, LIFT INSERT / SHOCK MOUNT, COMES WITH SHOCKS, NO NUMBER GAS SHOCKS MOTOR MOUNTING BRACKET, POWER LIFT UNITS MOTOR, POWER LIFT UNITS CONTROL BOX 0 MIN. TIMER TIMER KNOB THERMOSTAT THERMOSTAT KNOB, COMES WITH THERMOSTAT, NO NUMBER LIGHT POWER SWITCH, POWER LIFT UNITS POWER SWITCH HOLE PLUG, MANUAL TILT UNITS LEFT SPRING RIGHT SPRING INSERT / UNIVERSAL, EXTENDED, POWER TILT UNITS WELD ASSY., CAM, UP AND DOWN HANDLE BRACKER, MANUAL TILT UNITS CRANK HANDLE, MANUAL TILT UNITS CRANK HANDLE, POWER TILT UNITS WELD ASSY., TILT MECHANISM -

15 SECTION ILLUSTRATED PARTS LIST - FIG.. TOP ASSEMBLY

16 SECTION ILLUSTRATED PARTS LIST TABLE. PAN ASSEMBLY ITEM 0 GALLON 0 GALLON DESCRIPTION 0 GALLON 0 GALLON A PAN WELD ASSY. HEATING ELEMENTS, 0V HEATING ELEMENTS, 0V U-CHANNEL COVER, MIDDLE HEATING ELEMENT COVER, SIDE HEATING ELEMENT HI LIMIT THERMOSTAT BRACKET HI LIMIT THERMOSTAT BRACKET, HEATING ELEMENT CONDUIT MARKET FORGE NAME PLATE TEMPERATURE SENSOR 9 FG.. PAN ASSEMBLY -

17 SECTION ILLUSTRATED PARTS LIST ITEM TABLE. NEMA BOX ASSEMBLY DESCRIPTION A A REF NEMA BOX, LARGE MICROSWITCH, POWER TILT UNITS MICROSWITCH, MANUAL TILT UNITS CAPACITOR BRACKET TERMINAL BLOCK BLACK END PIECE, TERMINAL BLOCK, BLACK ELECTRICAL GROUND CONTACTOR MOUNTING PLATE, NEMA BOX TERMINAL BLOCK, WHITE END PIECE, TERMINAL BLOCK, WHITE TRANSFORMER, 0V CAPACTOR, COMES WITH MOTOR MICROSWITCH HOLE PLUG, MANUAL TILT UNITS BOOT, RUBBER, MICROSWITCH BOOT, RUBBER, MICROSWITCH * ONLY 0V & 0V UNITS HAVE CONTACTORS; ALL OTHERS HAVE. * * - FIG.. NEMA BOX ASSEMBL

18 SECTION TROUBLESHOOTING & MAINTENANCE PROBLEM PROBABLE CAUSE REMEDY. Uneven Heating. a. Temperature control out of a. Calibrate or replace. a. 0- calibration or defective.. Signal Light Out. a. Burnt out bulb. a. Replace. a. 0-0 b. BrokenTemperature control. b. Replace. b. 0- c. Loose electrical connection. c. Repair. Unit fails to heat. a. Circuit breaker is off. a. Reset circuit breaker b. Malfunction of interlock switch b. Adjust or replace. b. 09- c. Broken Ignition module c. Replace. c d. Broken ignitor d. Replace. d. 0-9 e. Broken flame sensor e. Replace. e No 0 Volts output. a. Defective temperature control. a. Replace. a. 0- b. Broken temperature sensor b. Replace. b No gas to unit. a. Defective gas valve. a. Replace. a CALIBRATION OF TEMPERATURE CONTROL. Ensure that pan is empty and clean before calibrating.. Place a surface thermometer on left or right rear sides, " from sides of griddle surface. NOTE: Check that magnets on thermometer extend through holes in circular base plate and are in complete contact with griddle surface. Temperature Control Circut Board. Set temperature control knob at 7 F (9 C).. Allow skillet to preheat and stabilize cyc. Record thermometer reading. If a temperature of 70 0 F ( 9 C) is recorded, procedure is complete. If not, go on to step.. Remove control box cover by removing screw in rear and right side of cover. 7. Locate temperature control circuit board (see Figure.) and calibrate as follows: a. If temperature goes above 7 F (9 C), turn setpot labeled HI counterclockwise to decrease temperature. b. If temperature goes below 7 F (9 C), turn setpot labeled HI clockwise to increase temperature. FIG. - NOTE: Turn the HI setpot only. Be careful when turning setpot just a slight turn (approximately ) will change temperature by F.. Allow skillet to cycle three () times. This cycling allows temperature control to stabilize. 9. Record thermometer reading when pilot light goes out. If a temperature of 70 0 F ( 9 C) is recorded, calibration procedure is complete. If not, repeat steps 7 and until appropriate temperature is recorded. 0. Replace control box cover by pushing down and replacing screw in rear and right side of cover. -

19 SECTION TROUBLESHOOTING & MAINTENANCE REPLACEMENT OF TEMPERATURE CONTROL. Place circuit breaker in off position.. Remove skirted dial knob by pulling it off the control box cover.. Remove control box cover by removing screw in rear and right side of cover.. Disconnect all wire leads from temperature control. NOTE: Leads should be marked appropriately to facilitate re-installation.. Remove temperature control by removing two () pan head nuts from side of control box.. Install new temperature control and reverse steps. ADJUSTMENT OF INTERLOCK SWITCH. Tilt skillet pan all the way in the downright position. NOTE: If adjusting the interlock switches for the tilt mechanism in a power tilt unit, the pan will have to be all the way in the upright position to adjust one of the switches.. Place circuit breaker in off position.. Open the nema box by loosening the two screws at the top of the nema box.. Loosen the bottom nut of the switch until it contacts with the cam and depresses the plunger on the switch.. Close and fasten the nema box by tightening the screws at the top of the box. 7. Place circuit breaker in on position.. Tighten the top nut on the switch to keep the switch in the desired location. REPLACEMENT OF ELECTRICAL ELEMENTS. Tilt skillet pan upright by turning handwheel clockwise.. Remove bottom cover and both heat shields. When bottom cover is removed, terminals are exsposed. Remove wiring.. Remove bottom clamp plates to expose elements by removing nuts and lockwashers on studs.. Remove spacers between elements and mark their location.. Replace defective elements and reverse the procedure. TABLE. HEATER ELEMENTS [ELECTRIC] VOLTAGE 0V 0V 0V 0/V 9-00 (0-GALLON) 9-0 (0-GALLON) 9-0 (0-GALLON) 9-0 (0-GALLON) CLEANING. The skillet should be cleaned daily.. Wash the skillet with a mild detergent and hot water. If food is stuck to the surface of the skillet pan, soak it and use a little heat to loosen the food. Then, wash with clear water and dry.. Be sure to wash under the skillet cover and rinse with clear water.. Check the skillet pouring lip corners to be sure they are clean. Also, wash around the exterior of the skillet. Rinse with clear water and air dry. -

20 SECTION 7 OPTIONS PARTS LIST ITEM TABLE 7. SINGLE PANTRY FAUCET DESCRIPTION REF CONTROL BOX, REAR, PANTRY FAUCET MOUNTING PLATE, SINGLE PANTRY FAUCET SINGLE PANTRY FAUCET ADAPTER, SINGLE PANTRY FAUCET SPRAY NOZZLE WITH SWIVEL NOZZLE NIPPLE, FILL FAUCET RISER, " #- WELDNUT TUBING, BRAIDED TEFLON COUPLER, BRASS HOSE BARB, / ID TO / PIPE ASSY., WATER LINE INLET #- SCREW, / LG., S.S. HOSE CLAMP COUPLER, BRESS HOSE BARB, / ID X /" THD. FEMALE 7 X.00 (REF) A 9 0 FIG. 7. SINGLE PANTRY FAUCET A DETAIL A-A BACK VIEW 7-

21 SECTION 7 OPTIONS PARTS LIST ITEM TABLE 7. DOUBLE PANTRY FAUCET DESCRIPTION REF CONTROL BOX, REAR, PANTRY FAUCET MOUNTING PLATE, DOUBLE PANTRY FAUCET DOUBLE PANTRY FAUCET #- WELDNUT TUBING, BRAIDED TEFLON, / ID X / OD X 0. LG. TUBING, BRAIDED TEFLON, / ID X / OD X LG. SPRAY NOZZLE WITH SWIVEL BODY NIPPLE, FILL FAUCET RISER, " #- WELDNUT COUPLER, BRASS HOSE BARB, / ID TO / PIPE ASSY., WATER LINE INLET #- SCREW, / LG., S.S. COUPLER, BRESS HOSE BARB, / ID X /" THD. FEMALE HOSE CLAMP 9 7 A 9 0 FIG. 7. DOUBLE PANTRY FAUCET ( PLCS) A DETAIL A-A BACK VIEW 7-

22 SECTION 7 OPTIONS PARTS LIST ITEM TABLE 7. SINGLE SPRAY HOSE DESCRIPTION REF CONTROL BOX, REAR, PANTRY FAUCET MOUNTING PLATE, SINGLE PANTRY FAUCET SINGLE PANTRY FAUCET ADAPTER, SINGLE PANTRY FAUCET COUPLER, BRESS HOSE BARB, / ID X / THD. MALE CHECK VALVE, / X / IPS #- WELDNUT TUBING, BRAIDED TEFLON COUPLER, BRASS HOSE BARB, / ID TO / PIPE ASSY., WATER LINE INLET #- SCREW, / LG., S.S. SPRAY HOSE ASSY. HOSE CLAMP 7 X A 9 0 FIG. 7. SINGLE SPRAY HOSE A DETAIL A-A BACK VIEW 7-

23 SECTION 7 OPTIONS PARTS LIST ITEM TABLE 7. DOUBLE SPRAY HOSE DESCRIPTION REF CONTROL BOX, REAR, PANTRY FAUCET MOUNTING PLATE, DOUBLE PANTRY FAUCET DOUBLE PANTRY FAUCET #- WELDNUT TUBING, BRAIDED TEFLON, / ID X / OD X 0. LG. TUBING, BRAIDED TEFLON, / ID X / OD X LG. OUPLER, BRESS HOSE BARB, / ID TO /" THD. MALE CHECK VALVE COUPLER, BRASS HOSE BARB, / ID MALE PIPE / WATER LINE INLET ASSY. #- SCREW, / LG., S.S. REMOTE VALVE SPRAY HOSE ASSY. HOSE CLAMP FIG. 7. DOUBLE SPRAY HOSE 7-

24 SECTION 7 OPTIONS PARTS LIST ITEM TABLE 7. PAN SUPPORT DESCRIPTION PAN SUPPORT WELD ASSY. JAM NUT, /-0 PIVOT ARM FRAME BRACKET BOLT, /-0 X / S.S. PIVOT STUD BELLVILLE SPRING WASHER S.S. LOWER ARM UPPER ARM GUARD SCREW, 0- X / LG. FIG. 7. PAN SUPPORT 7-

25 SECTION 7 OPTIONS PARTS LIST OPTIONAL CASTERS WITH GAS STRAIN RELIEF ITEM DESCRIPTION S-9 GAS STRAIN RELIEF KIT FOR CASTER UNITS CASTER WITH BRAKE CASTER WITHOUT BRAKE EYE-BOLT, /-0 X " LG. INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS FOR CASTERS ON THE UNIVERSE SKILLET FORM NUMBER: S-9 WARNING: Before raising skillet base make sure the pan is in the down position for steps -.. Raise the front of the skillet base and brace with front of skillet off the ground.. Insert casters with brakes into the front legs of the frame NOTE: Casters must screw fully into the frame of the skillet in order for them to be able to be tightened.. Tighten the nut at the base of the casters until casters are securely fastened into the legs of the frame.. Put the universe skillet down on the floor.. Apply the brakes in the front by stepping on the lever on the side of the front casters until it is in the on position.. Raise the rear of the skillet base and brace with rear of skillet off the ground. 7. Insert casters without brakes into the rear legs of the frame NOTE: Casters must screw fully into the frame of the skillet in order for them to be able to be tightened.. Tighten the nut at the base of the casters until casters are securely fastened into the legs of the frame. 9. Put the Universe Skillet down on the floor. NOTE: For units with Gas Strain Relief Kit (MF# 9-) refer to # Refer to the Installation Instruction provided with the Gas Strain Relief Kit (MF #9-) for recommended mounting instructions for the complete Gas Strain Relief Quick-Disconnect kit. NOTE: See figure for recommended location of I-bolt (see below). (MF #0-79). 7-

26 SECTION 7 OPTIONS PARTS LIST ITEM MODULAR OPTIONS DESCRIPTION ASSY., MODULAR PANEL, LEFT SIDE WELD ASSY., COVER, LEFT SIDE ASSY., MODULAR PANEL, FRONT, 0 GALLON ASSY., MODULAR PANEL, FRONT, 0 GALLON PANEL, REAR MODULAR, 0 GALLON PANEL, REAR MODULAR, 0 GALLON COVER, MODULAR FRAME, FRONT HORIZONTAL, 0 GAL. COVER, MODULAR FRAME, FRONT HORIZONTAL, 0 GAL. MODULAR INSTRUCTIONS:. After receiving Universe Skillet and uncrating unit, make sure all components needed for modularity have been shipped with the unit. (See below for needed components for 0 -Gal or 0-Gal unit). Position Modular Support Bar (Item, 0-Gal, Item, 0-Gal) by locating holes on Support Bar in line with mounting holes on the bottom of front legs. Secure in place by screwing adjustable legs (Item ) and Washer (Item ) into holes on bottom of front legs. Tighten securely. (See Fig 7.) FIG. 7. MODULAR SUPPORT BAR ITEM TABLE FOR FIG. 7. DESCRIPTION MODULAR SUPPORT BAR, 0 GALLON MODULAR SUPPORT BAR, 0 GALLON WASHER, S.S.." OD X 0. ID LEG, ADJUSTABLE,." OD, S.S.. Mount Flanged Adjustable Feet (Item ) and Washer (Item ) on bottom of rear legs. Tighten securely. (See Fig 7.7) FIG. 7.7 ADJUSTABLE LEG. Mount Modular Panel Assembly, Left Side (Item ) by pushing panel into mounting holes located on left side vertical frame supports. Ball plungers should line up with mounting holes, and allow easy on/off access. (See Fig 7.). Mount Modular Panel Assembly, Front (Item (0-Gal), Item (0- Gal)) by pushing panel into mounting holes located on front vertical frame supports. Ball plungers should line up with mounting holes, and allow easy on/off access. (See Fig 7.) OPTIONAL: MODULAR LINE ACCESORIES 7-7

27 SECTION 7 OPTIONS PARTS LIST. Mount Cover Assy (Item ) with Trim Kit Market Forge Part No Mount Rear Modular Panel (Item (0-Gal), Item (0-Gal)) with #0- Machine Screws to tapped holes on rear vertical frame support bars. FIG. 7. MODULAR STAND TABLE FOR FIG. 7. ITEM DESCRIPTION ASSY., MODULAR PANEL, LEFT SIDE WELD ASSY., COVER, LEFT SIDE ASSY., MODULAR PANEL, FRONT, 0 GALLON ASSY., MODULAR PANEL, FRONT, 0 GALLON PANEL, REAR MODULAR, 0 GALLON PANEL, REAR MODULAR, 0 GALLON COVER, MODULAR FRAME, FRONT HORIZONTAL, 0 GAL. COVER, MODULAR FRAME, FRONT HORIZONTAL, 0 GAL. (FACTORY INSTALLED) (FACTORY INSTALLED) TRIM JOINTING KIT OPTIONS ITEM DESCRIPTION S /- THREADED ROD X.7" LG. /-, HEX NUT, S.S. / WASHER, S.S. L-STRIP, MODULAR, UNI. SKILLET T-STRIP, MODULAR, UNI. SKILLET INSTALLATION INSTRUCTIONS, MODULAR KIT SPACER WELD ASSY., COVER, LEFT SIDE 7-

28 SECTION 7 OPTIONS PARTS LIST TRIM JOINTING KIT INSTALLATION INSTRUCTIONS FORM NUMBER: S-7. Thread Item (Refer to Drawing 9-7) /- Threaded Bolt thru Riv-nut on the lower left side of the skillet so that there is enough room to secure Washer (Item )and Nut (Item ) on the inside of the skillet. Refer to figure.. Secure Threaded Bolt (Item )into place using Washer (Item ) and Nut (Item ) hand tighten washer and nut into place. Repeat this procedure for all upper mounting holes. ( places). Use additional Washers (Item ) and Nuts (Item ) provided with kit to adjust and use as spacers where needed during assembly.. If feasible at this time align skillet with adjoining unit. Threaded Bolt (Item ) should slide thru mounting location provided on allgf Market Forge modular assembly frames. Attach using Washers (Item ) and Nuts (Item ) to inside of adjoining unit. Hand tighten washer and nut into place. Repeat this procedure for all lower mounting holes. ( places) (See Fig 7.9) ITEM TABLE FOR FIG. 7.9 DESCRIPTION /- THREADED ROD /- HEX NUT / WASHER FIG. 7.9 CROSS SECTION. After all eight Threaded Rods (Item ) have been hand tightened, reinstall all modular frame enchancements provided with the Universe Skillet.. Tighten and secure all nuts.. Refer to Installation & Operating Instructions before using unit. 7. Mount Frame Cover (Item #`) to left side of frame positioning slots over /- Threaded Rod. Do Not tighten threaded rod at this time. (See Fig 7.0). Mount Spacer, Modular Frame (Item #) by securing to adjoining unit with #0- Self Tapping Screw or Nut and bolt as required. Mounting holes are found on adjoining frame base. Fits both left and right side opening doors. (See Fig 7.0) 9. Tighten and secure all nuts. 0. Refer to Installation & Operating Instructions before using unit. 7-9

29 SECTION 7 OPTIONS PARTS LIST FIG. 7.0 JOINTING KIT STAND TABLE FOR FIG. 7. ITEM DESCRIPTION SPRING, SPRAY HOSE, GOOSENECK SPRING BODY, SPRAY HOSE (ADAPTER) RISER, " CHROME PLATED, / THD. FIG. 7. SPRING SUPPORT FOR SPRAY HOSE 7-0

30 SECTION 7 OPTIONS PARTS LIST ITEM TABLE FOR FIG. 7. DESCRIPTION PAN, 0 GALLON, UNI. SKILLET PAN, 0 GALLON, UNI. SKILLET DRAW OFF TUBE DRAW OFF VALVE 0 0 FIG. 7. TANGENT DRAW-OFF 7-