Cast Iron Gas Boiler For Forced Hot Water REPAIR PARTS AND OPTIONAL ACCESSORIES

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1 Cast Iron Gas Boiler For Forced Hot Water REPAIR PARTS AND OPTIONAL ACCESSORIES Models BWBBAN00005 BWBBAN BWBBAN00006 BWBBAN0000 BWBBAN0005 BWBBAN00070 BWBBAN0005 BWBBAN0005 BWBBAN0005 Ordering Instructions Order Parts through your nearest supplier. When ordering parts, obtain Model Number from data plate on your boiler. Include following information when ordering. Part Number Part Description Boiler Model Number Boiler Serial Number P/N PG-BWBB-0 [003 Rev. C [0/05/06]

2 BOILER EXPLODED VIEW P/N PG-BWBB-0 [003 Rev. C [0/05/06]

3 Item Description Jacket Top Flue Collector 3 Baffle Jacket Side Right 5 Jacket Front Upper 6 Heat Exchanger 7 Jacket Front Lower Base Burner Door 0 Manifold Burner Tube Tray 3 Gas Valve Jacket Side Left 5 Control Panel 6 Transformer 7 Control Control Cover 0 Well Temperature Pressure Gauge Drain Valve 3 Pipe Tee Female Pipe Adapter 5 Female Pipe Adapter 6 Pipe Elbow 7 Safety Relief Valve Female Pipe Adapter Jacket Back 30 Jacket Back to Flue 3 Draft Hood 3 Control, Fixed Temp Thermostat 33 Orifice Natural Gas 3 Orifice Propane 35 Straight Flange, ¾" NPT (70, 5, 5, 5 Propane Only) 36 J-Box 37 J-Box Cover 3 Honeywell Pilot Kit 3 Damper " Damper (05) 5" Damper (070, 06) 6" Damper (0, 5) 7" Damper (70, 5) " Damper (5) " Damper (5) Item Description 0 Vent Damper Controller Temperature Sensor Bracket Circulator Pump 3 Circulator Gasket Damper Harness * 60" Circulator Harness * Grommet, Split 7/", #7 * Sensor, " * Sensor Clip * Low Volt Harness * Line Volt Harness * Not Shown 3 P/N PG-BWBB-0 [003 Rev. C [0/05/06]

4 BOILER BASE Section Shown Burner Tube ½ (05) Burner Tube ½ (070, 06) Burner Tube ½ (0, 5) 3 Burner Tube ½ (70, 5) Burner Tube ½ (5) 5 Burner Tube ½ (5) Burner Door (05) Burner Door (070, 06) Burner Door (0, 5) Burner Door (70, 5) Burner Door (5) Burner Door (5) 3 HW Screw ¼ - 0 x ½ Self Tap Manifold (05) Manifold (070,06) Manifold (0, 5) Manifold (70, 5) Manifold (5) Manifold (5) 5 VG Internal Bushing ¾ x ½ (All Propane) 6 VG00 Gas Valve, Spark Nat (05-5) VG00 Gas Valve, Spark Nat (70-5) VG003 Gas Valve, Spark Nat (5-5) VG00 Gas Valve, Spark Propane (05-5) 7 VG060 Straight Flange - ¾ NPT (70, 5, 5, 5 - Propane ONLY) Orifice 3.mm, Nat. (06) Orifice 3.mm, Nat. (5) Orifice 3.mm Nat. (5) Orifice 3.mm, Nat. (5) 5 Orifice 3.mm, Nat. (5) Orifice 3.mm, Nat (05) Orifice.mm, Nat (0) 3 Orifice.mm, Nat (70) Orifice.mm, Nat (070) Orifice #7, Propane (05) Orifice #7, Propane (06) Orifice #7, Propane (5) 3 Orifice #7, Propane (5) Orifice #7, Propane (5) 5 Orifice #7, Propane (5) Orifice #, Propane (0) 3 Orifice #, Propane (70) Orifice #50, Propane (070) 5660 Base w/insul (05) 5660 Base w/insul (070, 06) Base w/insul (0, 5) 5660 Base w/insul (70, 5) Base w/insul (5) Base w/insul (5) P/N PG-BWBB-0 [003 Rev. C [0/05/06]

5 PIPING & CONTROLS " Circulator Harness Gauge - Temperature Pressure Well 3/ x /" 00003AD Control Cover Drain Valve Pipe - Tee -/ x 3/ x -/ Pipe- NPL -/ x -/ NPT 000 Pipe Elbow 3/" Female Pipe - Adapter 3/" x " 0 VR-00.0 Relief Valve 30# Not Shown CI Circulator Not Shown Gasket, Circulator 5 P/N PG-BWBB-0 [003 Rev. C [0/05/06]

6 CONTROL MODULE Limit/Ignition Control Module VA Transformer J-Box J-Box Cover Screw# X / " B Point 6 HW0770 Ground Screw # Grommet, Plastic 7/" Grommet, Plastic 7/" 6507 Screw #0 X /", A Point Control Panel EF0360 Cable Keeper 0005 Grommet, Plastic,3/" * 000 Ground Strap * Sensor, " * Sensor Clip * Damper Harness * 0005 Low Volt Harness * Line Volt Harness * Not Shown 6 P/N PG-BWBB-0 [003 Rev. C [0/05/06]

7 BOILER JACKET Damper (05) Damper (070, 06) Damper (0, 5) Damper (70, 5) Damper (5) 0006 Damper (5) 0006AB Jkt Top Panel (05) 00063AB Jkt Top Panel (070, 06) 0006AB Jkt Top Panel (0, 5) 00065AB Jkt Top Panel (70, 5) 0007AB Jkt Top Panel (5) 0007AB Jkt Top Panel (5) AB Jkt Back to Flue (05) AB Jkt Back to Flue (070, 06) AB Jkt Back to Flue (0, 5) 00070AB Jkt Back to Flue (70, 5) 00077AB Jkt Back to Flue (5) 0007AB Jkt Back to Flue (5) 00070AB Jkt Back Panel (05) 00070AB Jkt Back Panel (070, 06) AB Jkt Back Panel (0, 5) 00070AB Jkt Back Panel (70, 5) 00075AB Jkt Back Panel(5) 00076AB Jkt Back Panel (5) AB Jkt Side Right Panel (05-5) Draft Hood (05) Draft Hood (070, 06) Draft Hood (0, 5) Draft Hood (70, 5) Draft Hood (5) Draft Hood (5) Flue Collector (05) Flue Collector (070) Flue Collector (06) Flue Collector (0, 5) Flue Collector (70, 5) Flue Collector (5) Flue Collector (5) 3650 Flue Collector Restrictor (05) 3670 Flue Collector Restrictor (070) 00070AB Tray (05) 00070AB Tray (070, 06) 0007AB Tray (0, 5) 0007AB Tray (70, 5) 0007AB Tray (5) AB Tray (5) Jkt Front Lower (05) Jkt Front Lower (070, 06) Jkt Front Lower (0, 5) Jkt Front Lower (70, 5) Jkt Front Lower (5) Jkt Front Lower (5) 00066AB Jkt Front Upper (05) 00067AB Jkt Front Upper (070, 06) 0006AB Jkt Front Upper (0, 5) 0006AB Jkt Front Upper (70, 5) 00073AB Jkt Front Upper (5) 0007AB Jkt Front Upper (5) 00050AB Jkt Side Left Panel (05-5) Not Shown Damper Harness 7 P/N PG-BWBB-0 [003 Rev. C [0/05/06]

8 SPARK PILOT Kit# Contents Qty Natural Gas spark/standing pilot assembly Pilot Assembly Mounting Screws Gas Valve Compression Fitting LP Pilot Orifice BBR for LP use only Installation Instructions P/N PG-BWBB-0 [003 Rev. C [0/05/06]

9 ROLLOUT/BLOCKED VENT SAFETY SWITCHES 3 Section Rollout Switch Bracket Temperature Sensor Bracket Item PART # Description QTY.* 3600,3 Section Temp. Sensor Bracket Section Temp. Sensor Bracket Section Temp. Sensor Bracket AQ00 Temperature Switch (Rollout Switch) 3 HW0650 Screw - #6 x / Hex HD n/a Harness, Rollout/Spill Switch, " n/a AQ00 Temperature Switch (Blocked Vent) *Rollout switch is located on base; blocked vent on flue collector. NOTE: Quantities are for each switch. HEAT EXCHANGERS 3 FULLY ASSEMBLED HEAT EXCHANGERS Section Rollout Switch Bracket Heat Exchanger ( Section) (05) Heat Exchanger (3 Section) (070,06) Heat Exchanger ( Section) (0,5) Heat Exchanger (5 Section) (70,5) Heat Exchanger (6 Section) (5) Heat Exchanger (7 Section) (5) 5-7 Section Bracket Rollout Switch P/N PG-BWBB-0 [003 Rev. C [0/05/06]

10 OPTIONAL ACCESSORIES CONVERSION KITS NATURAL GAS TO PROPANE Model Part No. Description 05 KBANP30DNK Kit, Conversion, Natural to Propane 070 KBANP30DNK Kit, Conversion, Natural to Propane 06 KBANP330DNK Kit, Conversion, Natural to Propane 0 KBANP30DNK Kit, Conversion, Natural to Propane 5 KBANP350DNK Kit, Conversion, Natural to Propane 70 KBANP360DNK Kit, Conversion, Natural to Propane 5 KBANP370DNK Kit, Conversion, Natural to Propane 5 KBANP30DNK Kit, Conversion, Natural to Propane 5 KBANP30DNK Kit, Conversion, Natural to Propane PROPANE TO NATURAL GAS Model Part No. Description 05 KBAPN0DNK Kit, Conversion, Propane to Natural 070 KBAPN0DNK Kit, Conversion, Propane to Natural 06 KBAPN30DNK Kit, Conversion, Propane to Natural 0 KBAPN0DNK Kit, Conversion, Propane to Natural 5 KBAPN50DNK Kit, Conversion, Propane to Natural 70 KBAPN60DNK Kit, Conversion, Propane to Natural 5 KBAPN70DNK Kit, Conversion, Propane to Natural 5 KBAPN0DNK Kit, Conversion, Propane to Natural 5 KBAPN0DNK Kit, Conversion, Propane to Natural COMBUSTIBLE FLOOR BASE COMBUSTIBLE FLOOR BASE Model Part No. Description 05 KBASB050DNK Combustible Floor Base /6 KBASB060DNK Combustible Floor Base - 70, 6 0/5 KBASB070DNK Combustible Floor Base - 0, 5 70/5 KBASB00DNK Combustible Floor Base - 70, 5 5 KBASB00DNK Combustible Floor Base KBASB00DNK Combustible Floor Base P/N PG-BWBB-0 [003 Rev. C [0/05/06]

11 OPTIONAL ACCESSORIES Filltrol Package Description PART # Filltrol Package (Up to 75,000 BTUH) Filltrol Package (Up to 00,000 BTUH) Filltrol Package (Over 50,000 BTUH) KBAFP00DNK KBAFP00DNK KBAFP030DNK Zone Valve Description PART # Zone Valve 3/" KBAZV00DNK High Limit Control Description PART # High Limit Control L6006C03 KBAHL00DNK P/N PG-BWBB-0 [003 Rev. C [0/05/06]

12 CAC/BDP 730 West Morris St. Indianapolis, IN. 63

Cast Iron Gas Boiler For Forced Hot Water REPAIR PARTS AND OPTIONAL ACCESSORIES

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