GT-PW (50YEW) Water-To-Water Series. WATER-TO-WATER PURON SYSTEMS SIZE 010 [10 kw]

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1 GT-PW () Water-To-Water Series WATER-TO-WATER PURON SYSTEMS SIZE 010 [10 kw] Revised May 8, 2013

2 GT-PW Water-to-Water () Series Table of Contents Unit Features...3 Model Key...5 Rated Equipment Performance & Effi ciencies...6 Performance Data...7 Physical Data...9 Dimensions Electrical Data Wiring Diagrams Engineering Guide Specifi cations Accessories & Options Warranty Information Revision History Carrier: Turn to the Experts.

3 Water-To-Water Design Features Carrier Geothermal Heat Pump Systems The series is unlike any other water-to-water heat pump on the market today. The large operating map of the scroll compressor allows high temperature operation, up to 145 F [63 C] leaving load water temperature even at 32 F [0 C] entering source water temperature. The combination of a coaxial (tube-in-tube) heat exchanger for the source (ground loop) side and a brazed plate heat exchanger for the load (heating/hot water) side provides very high effi ciencies. Integral controls for hydronic heating and domestic water heating avoid the need for external microprocessor-based controls for outdoor temperature reset, warm weather shutdown, staging and other controls. The has an extended range refrigeration circuit, capable of ground loop (geothermal) applications as well as open loop (well water) applications. Standard features and factory-installed options are many. Unique application-specifi c controls make the series ideal for hydronic heating and domestic hot water generation. The heating-only refrigeration circuit is optimized for high water temperatures, heating effi ciencies, and capacities. The dual level compressor isolation mounting system, insulated compressor enclosure, and compressor discharge muffl er make the series one of the quietest water-to-water heat pumps available. The attractive Euro-style cabinet allows the unit to fi t into any decor. Application Flexibility Capacities 10kW [32,600 Btuh]. High temperature scroll compressor, up to 145 F [63 C] leaving water temperature. Ultra high effi ciencies (4.2 COP at ground loop conditions; up to 5.5 COP at ground water conditions). Built-in programmable controller with Outdoor Temperature Reset and Warm Weather Shutdown. Large, back-lit digital user interface. Rugged coaxial (tube-in-tube) Source heat exchanger (copper or cupro-nickel). Close approach temperature brazed plate stainless steel Load heat exchanger. Dual level compressor isolation, compressor enclosure, and discharge muffl er for Ultra quiet operation. Euro-style cabinet for attractive look. Insulated cabinet with foil backed insulation for ease of cleaning. Flush-mount FPT fi ttings, secured to the cabinet (no backup wrench required). TXV metering device. 12-point low voltage terminal strip for ease of installation. ETL safety listing. Wide variety of options including internally factory installed Domestic Hot Water Mode, Load and Source side pumps with expansion tanks, VSFP (variable speed fl oor pump connection) Controls and Cupro-Nickel Source Heat Exchanger. Service & Installation Advantages Hinged front access door and 3 removable panels for ease of installation and service. Galvanized steel construction with protective powder coat paint and hinged front access door. Bi-directional thermal expansion valve. Puron HFC-410A zero ozone depletion refrigerant. Circuit breaker protected 75VA control transformer. High and low pressure service ports on refrigerant circuit. Accurate refrigerant sensing freeze protection. Factory Quality & Certifications All units are built on our Integrated Process Control Assembly System (IPCS). The IPCS is a unique state of the art manufacturing system that is designed to assure quality of the highest standards of any manufacturer in the water-source industry. Our IPCS system: a. Verifi es that the correct components are being assembled. b. Automatically performs special leak tests on all joints. c. Conducts pressure tests. d. Performs highly detailed run test unparalleled in the HVAC industry. e. Automatically disables packaging for a failed unit. f. Creates computer database for future service analysis and diagnostics from run test results. All units are water run-tested in all modes to insure effi ciency and reliability. Heavy gauge galvanized steel cabinets are epoxy powder coated for durable and long-lasting fi nish. All refrigerant brazing is done in a nitrogen atmosphere. All units are deep evacuated to less than 100 microns prior to refrigerant charging. All joints are both helium and halogen leak tested to insure annual leak rate of less than 1/4 ounce. Coaxial heat exchanger, refrigerant suction lines and all water lines are fully insulated to eliminate condensation problems in low temperature applications. Noise Reduction features include: dual level compressor isolation, insulated compressor compartment, interior cabinet insulation using 1/2 coated glass fi ber, and variable speed fan. Safety features include: high pressure and loss of charge to protect the compressor, condensate overfl ow protection, freeze protection sensors to safeguard the coaxial heat exchanger and air coil, hot water high-limit and low compressor discharge temperature switch provided to shut down the hot water generator when conditions dictate. Fault lockout enables emergency heat and prevents compressor operation until thermostat or circuit breaker has been reset. 10-year limited warranty on major refrigerant circuit components, Optional extended warranties available. AHRI/ASHRAE/ANSI/ISO certifi ed. NRTL & CSA listed. US EPA Energy Star compliant. ISO 9001:2000 Certifi ed. Options & Accessories Full Condensing Hot Water Generation With Internal Secondary Heat Exchanger and Potable Water Circulating Pump. Factory Installed Load and Source Pumps. Factory Installed Expansion Tanks. Cupro-Nickel Source Water Coil. Extended Labor Allowance and Service Warranty. Residential Products Technical Guide 3

4 GT-PW Water-to-Water () Series Water-To-Water Series Features Euro-Style Cabinet For Attractive Look High Temperature Scroll Compressor Rugged Coaxial Source Heat Exchanger Close Approach Temperature Brazed Plate Stainless Steel Load Heat Exchanger Optional Full Condensing Hot Water Generation With Internal Secondary Heat Exchanger and Potable Water Circulating Pump Optional Factory Installed Load and Source Pumps with expansion tanks Fully Insulated Water and Refrigerant Lines Fully Insulated Compressor Section 9 Powder Coated Galvanized Steel Cabinet and Front Access Panel For Long Life, Taupe Metallic 3 10 Large Backlight User Interface Built-In Programmable Controller With Outdoor Temperature Reset and Warm Weather Shutdown Dual level compressor isolation and discharge muffl er for ultra quiet operation Hinged Front Access Door and Three Removable Panels For Ease of Installation and Service Point Terminal Strip For Ease of Low Voltage Wiring Carrier: Turn to the Experts.

5 Carrier Geothermal Heat Pump Systems Model Key Y E W A W C Prefix Residential Series YEW = Puron High Temperature Heating Only Water-to-Water Packaging 1 = Single Pack, Domestic Revision Level 1 = Current Unit Size 010 (10kW) Hydronic Options A = No Pump B = Load Pump w/expansion Tank C = Load Pump & Source Pump(s) w/expansion Tanks Voltage Water Coil & DHW Options C = Copper Source & Braze Plate Load, No DHW D = Copper Source & Braze Plate Load, DHW w/sec. hx & pump* N = Cupro-Nickel Source & Braze Plate Load, No DHW P = Cupro-Nickel Source & Braze Plate Load, DHW w/sec. hx & pump* Controls 3 = /60/1 W = CXM Y = CXM w/vsfp *When digit 9 = D or P, digit 7 cannot be A. Residential Products Technical Guide 5

6 GT-PW Water-to-Water () Series Rated Equipment Performance & Effi ciencies 60 Hz (I-P) Units Model Indoor 86/95 F Outdoor 32/27 F Capacity COP Mbtuh Ground Loop Heat Pump Heating Indoor 104/113 F Outdoor 32/27 F Capacity Mbtuh COP Indoor 86/95 F Outdoor 50/45 F Capacity Mbtuh Ground Water Heat Pump Heating COP Indoor 104/113 F Outdoor 50/45 F Capacity Mbtuh 010 THW Indoor temperature is also called Load; outdoor temperature is also called Source. Numbers shown with / indicate entering/leaving water temperatures. Bold outline indicates typical radiant floor application temperatures. Ratings at 40 C [104 F] are based upon AHRI/ISO Standard ; all other ratings are based upon Standard EN COP 60 Hz (S-I) Units Model Indoor 30/35 C Outdoor 0/-3 C Capacity COP kw Ground Loop Heat Pump Heating Indoor 40/45 C Outdoor 0/-3 C Capacity kw COP Indoor 30/35 C Outdoor 10/7 C Capacity kw Ground Water Heat Pump Heating COP Indoor 40/45 C Outdoor 10/7 C Capacity kw 010 THW Indoor temperature is also called Load; outdoor temperature is also called Source. Numbers shown with / indicate entering/leaving water temperatures. Bold outline indicates typical radiant floor application temperatures. Ratings at 40 C [104 F] are based upon AHRI/ISO Standard ; all other ratings are based upon Standard EN COP 6 Carrier: Turn to the Experts.

7 Carrier Geothermal Heat Pump Systems Performance Data EWT F Source GPM WPD 5.4 GPM WPD 7.3 GPM WPD EWT F HC Power HE LWT HC Power HE LWT PSI FT COP PSI FT COP PSI FT MBtuh kw MBtuh F MBtuh kw MBtuh F Load THW operating parameters are as follows: Min Source EWT = 20 F; Max Load LWT = 145 F (see application section for design guidelines). Interpolation is permissible; extrapolation is not. Operation below 40 F EWT (source) is based upon 15% methanol antifreeze solution. All performance data is based upon the lower voltage of dual voltage units. Antifreeze for source water is required for operation in the shaded area and all source EWTs below 40 F. Residential Products Technical Guide 7

8 GT-PW Water-to-Water () Series Performance Data EWT F Source GPM DHW Circuit WPD GPM=3.5 WPD LGPM=5.4 WPD EWT F HC Power HE LWT HC Power HE LWT PSI FT COP PSI FT COP PSI FT MBtuh kw MBtuh F MBtuh kw MBtuh F THW operating parameters are as follows: Min Source EWT = 20 F; Max Load LWT = 145 F (see application section for design guidelines). Interpolation is permissible; extrapolation is not. Operation below 40 F EWT (source) is based upon 15% methanol antifreeze solution. All performance data is based upon the lower voltage of dual voltage units. Antifreeze for source water is required for operation in the shaded area and all source EWTs below 40 F. Carrier: Turn to the Experts.

9 Carrier Geothermal Heat Pump Systems Physical Data Model 010 Compressor (qty) 1 Factory Charge HFC-410A (oz) [kg] 88 [2.50] Indoor/Load Water Connection Size FPT (in) 1 Outdoor/Source Water Connection Size FPT (in) 1 Domestic Hot Water Connection Size FPT (in) 3/4 Maximum Working Pressure (Water Side) Base Unit (PSIG) [kpa] 500 [3445] DHW Option (PSIG) [kpa] 145 [999] Internal Source Pump* w/expansion Tank (PSIG) [kpa] 145 [999] Internal Load Pump * w/expansion Tank (PSIG) [kpa] 145 [999] Weight - Operating, (lbs) [kg] 455 [207] Weight - Packaged, (lbs) [kg] 470 [214] Dual isolation compressor mounting Balanced Port Expansion Valve (TXV) Insulated Source and Load Water Coils *Does not apply to DHW potable water circuit Residential Products Technical Guide 9

10 GT-PW Water-to-Water () Series Dimensions 1.9 [4.9cm] 2.1 [5.3cm] Overall Cabinet Water Connections Electric Access Plugs Model A Depth B Width C Height D Source (Outdoor) Water In E Source (Outdoor) Water Out F Load (Indoor) Water In G DHW Water Out H Load (Indoor) Water Out J DHW Water In K Low Voltage L Low Voltage M Power Supply 010 in cm Carrier: Turn to the Experts.

11 Carrier Geothermal Heat Pump Systems Electrical Data Units with DHW Option Model Voltage Code Voltage Min/Max Voltage Compressor Qty RLA LRA 010 THW010 G /60/1 197/ *Load Pump FLA *Source Pump FLA ISBP Pump FLA Total Unit FLA Min Circuit Amps Max Fuse HACR Standard (No DHW) Model Voltage Code Voltage Min/Max Voltage Compressor Qty RLA LRA 010 THW010 G /60/1 197/ *Load Pump FLA *Source Pump FLA Total Unit FLA Min Circuit Amps Max Fuse HACR *Denotes optional items. Consult unit data plate if configuration is unknown. Electrical - Wiring Diagram Matrix Model Diagram Number Voltage Option B0108N05 230/60/ B0108N06 230/60/1 VSFP B0108N08 230/60/1 DHW B0108N09 230/60/1 DHW + VSFP Residential Products Technical Guide 11

12 GT-PW Electrical Water-to-Water Wiring Diagrams () Series 010 Electrical Wiring Diagram - 230/60/1 96B0108N05 12 Carrier: Turn to the Experts.

13 Carrier Geothermal Heat Pump Systems 010 Electrical Wiring Diagram - 230/60/1 96B0108N05 Residential Products Technical Guide 13

14 GT-PW Water-to-Water () Series 010 Electrical Wiring Diagram - 230/60/1 VSFP - 96B0108N06 14 Carrier: Turn to the Experts.

15 Carrier Geothermal Heat Pump Systems 010 Electrical Wiring Diagram - 230/60/1 VSFP - 96B0108N06 Residential Products Technical Guide 15

16 GT-PW Water-to-Water () Series 010 Electrical Wiring Diagram - 230/60/1 DHW - 96B0108N08 16 Carrier: Turn to the Experts.

17 Carrier Geothermal Heat Pump Systems 010 Electrical Wiring Diagram - 230/60/1 DHW - 96B0108N08 Residential Products Technical Guide 17

18 GT-PW Water-to-Water () Series 010 Electrical Wiring Diagram - 230/60/1 DHW + VSFP - 96B0108N09 18 Carrier: Turn to the Experts.

19 Carrier Geothermal Heat Pump Systems 010 Electrical Wiring Diagram - 230/60/1 DHW + VSFP - 96B0108N09 Residential Products Technical Guide 19

20 GT-PW Water-to-Water () Series Engineering Guide Specifi cations General The water-source heating units shall be high temperature water-towater heat pumps. Units shall be performance rated in accordance with EN or ARI/ISO/ASHRAE , and listed by a recognized safety-testing laboratory or agency, such as ETL. Each unit shall be water run-tested at the factory. The quality control system shall automatically perform via computer: triple leak check, pressure tests, evacuate and accurately charge system, perform detailed heating mode tests, and quality cross check all operational and test conditions to pass/fail data base. Each unit shall be pallet mounted and shipped with appropriate protective packaging to help avoid damage in transportation. The units shall be warranted by the manufacturer against defects in materials and workmanship for a period of 10 years on all parts, and 10 years on the compressor and refrigerant circuit parts with a service labor allowance for 5 years on refrigeration components and 2 years on other parts. An optional extended warranty is available for the Series units, which increases the labor allowance to 10 years on all parts. The water source units shall be designed to operate with entering Source temperature between 20 and 110 F [-7 and 43 C], and entering Load temperature between 50 and 130 F [10 and 54 C] with a maximum leaving load temperature of 145 F [63 C]. Casing & Cabinet The cabinet shall be fabricated from heavy-gauge galvanized steel and painted with a polyester powder coating. Access door shall be hinged for easy access. The interior shall be insulated with 1/2 [13mm] thick, multi-density, foil-backed coated glass fi ber. Three access panels shall be provided and shall be removable with piping in place. The internal component layout shall provide for major service with the unit in place for restricted access installations. The units shall have an insulated compressor section to minimize the transmission of compressor noise. Refrigerant Circuit All units shall contain Puron (HFC-410A) sealed refrigerant circuit employing a hermetic motor-compressor, thermal expansion valve, coaxial tube water-to-refrigerant Source heat exchanger, brazed plate Load heat exchanger, compressor discharge muffl er, 100% molecular sieve fi lter drier with XH-11 desiccant, and service ports. An optional Domestic Hot Water mode shall be available. Compressors shall be scroll type designed for heat pump duty and shall be double isolated from the cabinet with two sets of compressor mounting hardware. Compressor motors shall be single-phase PSC with internal over load protection. The coaxial water-to-refrigerant heat exchangers shall be designed for close approach temperatures and be constructed of a convoluted copper (optional cupro-nickel) inner tube and steel outer tube. The brazed plate heat exchanger shall be designed for close approach temperatures and shall be constructed with stainless steel plates. The thermal expansion valve shall provide proper superheat over the entire fl uid temperature range with minimal hunting. The coaxial heat exchangers and refrigerant suction lines shall be insulated to prevent condensation at low liquid temperatures. Electrical CXM Control A microprocessor-based compressor controller shall be provided to monitor and control unit operation. The control shall provide compressor enable, high and low pressure monitoring, fi eld selectable water coil low temperature sensing, and over/under voltage monitoring. The control shall also provide for water valve connection, a test mode, short cycle protection, random startup, as well as fault LED, fault memory, and intelligent fault retry. The control shall employ quick attach harness assemblies for low voltage connections to the control board to aid in troubleshooting or replacement. An integral terminal block with screw terminals shall be provided on the control for connection to other low voltage controls. The control system microprocessor board shall be specifi cally designed to protect against building electrical system noise contamination, EMI, and RFI interference. MPC Control A programmable controller shall be provided to monitor buffer tank temperature, Domestic Hot Water (DHW) tank temperature, outdoor air temperature, and other inputs to determine when to operate the compressor, pump(s) and hot water valve. The MPC shall be factory-wired to the CXM compressor control module and user interface. MPC programming shall include outdoor temperature reset, warm weather shutdown, cooling enable, heat pump staging, emergency DHW output, pump control, vacation mode, DHW time schedule, advanced diagnostics, user interface communication, and sensor monitoring. Digital User Interface A panel-mounted backlit digital user interface shall be factory installed and wired for customization of the MPC programming. Four arrow keys and a select key will be used to control a large dot-matrix style 2 x 2 (5 x 5 cm) backlit display. The main screen shall display current outdoor and water temperatures, and allow the user to change settings by selecting from one of the menus at the bottom of the screen. A special installer set up mode will allow the technician to change some of the default MPC parameters. The user interface shall include a time schedule for DHW operation, Fahrenheit/Celsius selection, vacation mode for DHW, and other user preference options. 12-point terminal block A low voltage terminal block with a blue/ gray pattern for ease of identifi cation shall be provided to connect thermistors and external wiring. The MPC, user interface, CXM board and other relays/components shall be factory-wired to the terminal block. Line voltage lugs shall be provided for unit wiring. A circuit breaker protected 75VA transformer shall be employed. Units shall have knockouts for entrance of low and line voltage wiring. Piping Source/Load supply and return water connections, as well as Domestic Hot Water supply and return connections shall be FPT (Female Pipe Thread) copper fi ttings and shall be securely mounted fl ush to the cabinet allowing for connection to an MPT (Male Pipe Thread) fi tting without the use of a back-up wrench. All Source water piping shall be insulated to prevent condensation at low liquid temperatures. 20 Carrier: Turn to the Experts.

21 Carrier Geothermal Heat Pump Systems Accessories & Warranty Accessories & Options Hot Water Mode Option An optional mode to provide domestic hot water shall be provided. This mode shall include a factory-installed, internal secondary heat exchanger and a factory-installed potable water, bronze circulating pump. This option shall provide an additional set of water connections for the potable domestic hot water and shall be completely factory installed and wired. An external sensor shall be provided to sense the domestic water storage tank temperature. Internal Source and Load Pumps / Internal Expansion Tanks Optional Source pump(s), Load pump, and expansion tank(s) shall be factory installed and wired to help lower installation costs and labor. When installed at the factory, pumps are controlled by the MPC. Variable Speed Floor Pump Connection An optional relay and line voltage lugs shall be provided for a variable speed radiant fl oor system pump. Some radiant fl oor systems utilize a variable speed pump on the fl oor system, which changes fl ow based upon the number of zones open or closed. Since the pump has built-in controls, only a power supply is needed. Warranty Information The 2010 standard warranty applies to units ordered on or after July 1, See Carrier s 2010 Limited Express Residential Warranty Certifi cate CA234 for specifi c coverage and limitation. Carrier residential class heat pumps are backed by a ten-year limited warranty on all unit parts, including the following accessories when installed with Carrier units: Flow Controllers & Electric Heaters. Carrier goes even further to back up its commitment to quality by including a service labor allowance for the fi rst fi ve years on refrigeration circuit components and two years on all other parts, auxiliary heaters and geothermal pumping modules. The Optional Extended Factory Service Labor Allowance Warranty offers additional length of term protection to the consumer by offsetting service labor costs for 10 years. To order this warranty, contact your Carrier distributor. This coverage must be purchased within 90 days of unit installation. See Limited Express Extended Labor Warranty Certifi cate CA235 for details. Cupro-Nickel Heat Exchanger An optional corrosion resistant CuNi coaxial heat exchanger shall be factory installed in lieu of standard copper construction (Source heat exchanger only). Flow Controller (field installed) A self-contained module shall provide all fl uid pumping, fi ll and connection requirements for ground-source closedloop systems up to 20 GPM [76 l/m]. The Flow Controller shall provide 1 pump isolation valves/3-way service valves. Pump heads shall be removable from the volute for easy replacement. The Flow Controller shall be enclosed in a polystyrene case and fully insulated with urethane foam to prevent condensation. The Flow Controller shall have a 5- year warranty on all parts. Hose Connection Kit (field installed) An accessory hose kit shall provide 150psi [1034 kpa] 1 rubber hose with brass fi ttings equipped with service pressure/ temperature ports for connection between the unit and Flow Controller. Residential Products Technical Guide 21

22 GT-PW Water-to-Water () Series Revision History Date Page # Description 8 May, 13 All Pages Re-numbered 21 July, 10 Wiring Diagram Pages Wire Diagram revision: water-side high pressure switches added 01 June, 10 Various Warranty, Paint, Nomenclature Updates 30 Mar, 10 All Misc. format, physical data, and electrical data 30 Mar, 10 Decoder Page Decoder Updated 1 Mar, 10 All Misc. format and desc. updates 15 Dec, 09 All Updated Performance pages, added DHW mode information 01 Jan, 09 All Reformatted Document Size 01 Oct, 06 All First Published 22 Carrier: Turn to the Experts.

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