TECHNICAL SPECIFICATIONS SKID MOUNTED MILK PASTEURISATION SYSTEM

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Eustacia Davidson
6 years ago
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1 TECHNICAL SPECIFICATIONS SKID MOUNTED MILK PASTEURISATION SYSTEM FUNCTIONAL REQUIREMENT: THE MILK PASTEURISATION SYSTEM OFFERED IS SUITABLE FOR PASTEURISATION OF MILK / SKIM MILK / BUTTER / AND WHEY. THE SYSTEM OFFERED IS SUITABLE FOR HEATING THE MILK AT DESIRED TEMPERATURE OF PASTEURISATION; HOLD THE MILK FOR DESIRED TIME, HAVING PROVISION FOR REGENERATION EFFICIENCY OF MAX 93% AS WELL AS PROVISION TO CHILL THE MILK AFTER PASTEURISATION. THE SYSTEM HAS THE PROVISION FOR INTERCONNECTING MILK SEPERATOR AND MILK HOMOGENISER IN LINE (AS PER REQUIREMENT ). IT ALSO HAS FACILITIES TO PRODUCE HOT WATER BY USING STEAM REQUIRED FOR HEATING THE MILK. IT HAS PROVISION FOR AUTO FLOW CONTROL OF STEAM FOR MAINTAINING THE PASTEURISATION TEMPERATURE, AUTO DIVERSION OF MILK FOR RECIRCULATION IN CASE OF UNDER HEATED MILK. THE INSTRUMENT CONTROL PANEL SHALL ALSO HAVE PROVISION TO HAVE EIGHT SETS OF REMOTE PUSH BUTTONS FOR OPERATING VARIOUS MOTORS.

SHEETS FOR MAINTAINING THE DIMENSIONS AND

THE PHE FRAME IS MANUFACTURED FROM IS2062

THE HEAT EXCHANGER PLATES SHALL BE OF SS316

2 SALIENT FEATURES: THE SYSTEM OFFERED IS HAVING ALL CONNECT PARTS OF SS304 / SS316. THE INTERMEDIATE CONNECTION BLOCKS ARE MANUFACTURED WITH LASER CUT PRECISION SHEETS FOR MAINTAINING THE DIMENSIONS AND MADE FROM SS 304 PLATES. THE PHE FRAME IS MANUFACTURED FROM IS2062 GRADE PLATE DULY CLAD WITH SS304 SHEET. THE HEAT EXCHANGER PLATES SHALL BE OF SS316 WITH NBR GASKETS. ALL EXTERNAL SURFACES IS GROUND AND POLISHED WITH 120 GRIT FINISH.

3 MODEL NO PM_A_4S PM_A_5S PM_M_4S PM_A_5S REMARK TECHNICAL PARAMETERS OF THE MULTI-SECTION PLATE HEAT EXCHANGERS CAPACITY HTST PASTEURISERS ARE A VAIALBLE FROM 1,000 LPH TO 20,000 LPH PLEASE DEFINE THE CAPACITY MILK FEED TEMPERATURE Generally the feed temperature is 4/ 6 C In case feed temperature is different pl specify One can fix Duplex filter PROVISION TO TAKE MILK OUT FOR MILK SEPARATION AT 45 C YES YES YES YES before milk separator if desired PROVISION TO TAKE MILK OUT FOR MILK HOMOGENISER AT 65C NO YES NO YES PASTEURISATION TEMPERATURE 90 C 90 C 90 C 90 C HEAT REGENERATION EFFICIENCY 90% 90% 90% 90% In case you need higher heat regeneration pl specify NO OF HEAT REGENERATION SECTIONS TWO THREE TWO THREE

4 OUTLET TEMPERATURE OF PAST. MILK 4 C 4C 4C 4C HOLDING SECTION FOR PAST MILK EXTERNAL TUBULAR HOLDING FOR 20 SECONDS In case Higher holding is require Pl specify MODEL NO PM_A_4S PM_A_5S PM_M_4S PM_A_5S REMARK ACCESSORIES OF THE MILK PASTEURISATION SYSTEM SUPPLIED ALONG WITH THE SKID MOUNTED UNITS MILK FEED BALANCE TANK CAP 125 LITRES WITH FLOAT VALVE SUITABLE TO WORK AGAINST MAX 3 BAR PRESSURE. THE TANK YES YES YES YES IS FABRICATED FROM SS304 SHEET S.S. MILK FEED PUMP TO MATCH WITH THE CAPACITY YES YES YES YES MANUAL FLOW CONTROL VALVE YES YES YES YES

5 HOT WATER GENERATOR TO PRODUCE HOT WATER BY USING THE STEAM AT 1.5 BAR TO BE USED AS HEATING MEDIA. THE SYSTEM OFFERED CONSISTS OF: HOT WATER CIRCULATION PUMP WITH SS SHROUD TO MATCH WITH CAPACITY OF THE SYSTEM. One One One One POP TYPE OF SAFETY VALVE FOR DRAINAGE OF STEAM CONDENSATE One One One One SS BUFFER TANK WITH STEAM SPARGER FOR DIRECT MIXING OF THE STEAM WITH WATER FOR GENERATING HOT WATER One One One One We can also supply Plate Heat Exchanger for generating hot water with steam along with Condensate traps. Pl specify if required. MAKE UP WATER VALVE ALONG WITH NRV VALVE AT THE SUCTION OF THE HOT WATER PUMP. One One One One

6 MODEL NO PM_A_4S PM_A_5S PM_M_4S PM_A_5S REMARK IN THIS CASE ONLY ONE PNEUAMTICALLY CONTROLLED STEAM FLOW CONTROL VALVE GLOBE TSEAM VALVE IS WITH I2P CONVERTER AND POSITIONER ALONG WITH BY PASS PROVIDED PROVIDED PROVIDED, THE STEAM SAMSON CONTROL MAKE VALVE FLOW IS TO BE ADJUSTED MANUALLY IN THIS CASE ONLY ONE THREE WAY PLUG VALVE PNEUMATICALLY CONTROLLED MILK FLOW DIVERSION VALVE IN CASE OF UNDER HEATED MILK PROVIDED PROVIDED IS PROVIDED WHICH IS TO BE OPERATED DONJOY MAKE MANUALLY WHENEVER REQUIRED. ONE SET OF SS PIPE AND FITINGS TO INTERCONNECT ALL ABOVE ACCESORIES WITH THE MULTI SECTION PLATE HEAT EXCHANGER ONE SET OF PRE FABRICATED SS PIPE LINES BASED ON OUR CLOSED COUPLE LAYOUT ARE PROVIDED TO INTERCONNECT ALL ACCESSORIES THE RECTANGULAR PIPE BASE FRAME WITH SS BALL FEET ONE NO OF SS TUBULAR PIPE STRUCTURE TO HOUSE ALL ACCESSORIES ON THE SKID TO HOUSE ALL THE ACCESSORIES. IN CASE OF SMALL CAPACITY THE MULTI SECTION PHE IS ALSO MOUNTED ON THIS FRAME. BUT IN CASE OF HIGHER CAPACITY THE PHE IS PLACED ON THE GROUND.

7 MODEL NO PM_A_4S PM_A_5S PM_M_4S PM_A_5S REMARK INSTRUMENT CONTROL PANEL WITH SS ENCLOSURE CONSISTS OF : EIGHT SETS OF REMOTE CONTROLLED PUSH BUTTON STATION FOR OPERATING AVRIOUS EUIPMENTS FROM THIS PANEL YES YES NO NO L&T / SIEMENS MAKE THREE NOS OF MOTOR STARTERS WITH ON/ OFF PUSH BUTTONS NO NO YES YES L& T / SIEMENS MAKE PID TEMPERATURE CONTROLLER WITH AUDIO VISUAL ALARM FOR UNDER HEATED MILK YES YES NO NO HONEYWELL MAKE TEMPERATURE CONTROLLER WITH AUDIO VISUAL ALARM FOR UNDER HEATED MILK NO NO YES YES SLELECT MAKE TEMPERATURE CONTROLLER FOR FLOW DIVERSION VALVE YES YES NO NO SLEECT MAKE TEMPERATURE INDICATOR FOR OUTGOING PAST MILK YES YES YES YES SLECET MAKE AIR PRESSURE REGULATOR CUM WATER SEPARATOR WITH AUTO DRAIN ALONG WITH TWO NOS SOLENOID VALVES YES YES NO NO GENETICS / REPUTED MAKE PT-100 TEMPERATURE SENSOR THREE THREE TWO TWO DIGITAL MAKE

8 PREWIRED CONTROL PANEL WITH SS ENCLOSURE DULY YES YES YES YES MOUNTED ON THE SS TUBULAR SKID FARME PRE WIRED POWER CABLES FOR MILK FEED PUMP AND HOT NO NO YES YES WATER PUMP NOTE: HOW TO DEFINE THE MODEL NO OF YOUR MILK PASTEURISER MODEL NO: PM_A_4S_ 10K THE LAST THREE DIGITS IN RED COLOUR IS THE CAPACITY OF YOUR MILK PASTEURISER THE OTHER OPTIONS ONE CAN HAVE IS: SPECIAL REQUEST FOR PROVIDEING HOT WATER GENERATING SYSTEM WITH PLATE HEAT EXCHANGER. SPECIAL REQUEST FOR AUTO CONTROL PANEL WITH THREE NOS OF MOTOR STARTERS ( DOL TYPE) PLC CONTROLLED PANEL WITH TOUCH SCREEN TWO PEN TEMPERATURE RECORDER IN THE PANEL FOR RECORDING THE PASTEURISATION TEMPERATURE.

9 UTILITIES REQUIRMENT FOR THE MILK PASTERISATION SYSTEM CAPACITY 1000 LPH 1,500 LPH 2,000 LPH 5,000 LPH 10,000 LPH 20,000 LPH SOFT WATER CONSUMPTION FOR STSRT UP OPERATION: 150 Ltrs 150 Ltrs 150 Ltrs 200 Ltrs 250 Ltrs 350 Lltrs COMPRESED AIR AT 6.5 BAR NOTE : NOT REQUIRED FOR MANUAL CONTROLLED 0.5 CFM 0.5CFM 0.5CFM 0.5CFM 0.5 CFM 0.5 CFM PASTEURISERS STEAM REQUIREMENT AT 1.5 BAR 33 Kgs/Hr 50 Kgs/Hr 66 Kgs/Hr 165 Kgs/Hr 330Kgs/Hr 660 Kgs/Hr CHILLED WATER REQUIREMENT AT 1.5 C 3,000 LPH 4,500 LPH 6,000 LPH 15,000 LPH 30,000 LPH 60,000 LPH SPACE REQUIRED L X W mm 1200 X X X X X X 3000

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11 OTHER PRODUCTS

FUNCTIONAL REQUIREMENT:

TECHNICAL SPECIFICATIONS SKID MOUNTED DUAL DUTY MILK HEATER CUM PASTEURISATION SYSTEM SUITABLE FOR PANEER & SUPER PASTERUISATION OF MILK FOR DAHI FUNCTIONAL REQUIREMENT: THE DUAL DUTY MILK HEATER CUM PASTEURISATION