P08033W Air Dryer Cycling Module User s Guide

Transcription

1 P08033W Air Dryer Cycling Module User s Guide

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3 1. Welcome & Congratulations Congratulations on your purchase of a new PUREGAS P08033W Air Dryer Cycling Module! We here at PUREGAS are very proud of our products and we are committed to providing you with the best value and service possible. We are sure that you will be satisfied with your new Air Dryer Cycling Module and would like to thank you for choosing PUREGAS for your air dryer cycling requirements. We also hope that you will continue to choose us for your future air pressure and related products purchases. For information about this and other PUREGAS products, please visit us on the web at 2. Introduction PLEASE READ THIS USER S GUIDE THOROUGHLY AND SAVE FOR FUTURE REFERENCE. This User s Guide is provided for the benefit of our customers and contains information and direction specific to the PUREGAS P08033W Air Dryer Cycling Module. It will cover topics including: safety, specifications, installation, operation, testing, maintenance, and troubleshooting issues. Observation and compliance with this User s Guide will ensure the maximum life and efficiency of your Air Dryer Cycling Module. This User s Guide should be read thoroughly prior to installing, operating, or servicing the Air Dryer Cycling Module in order to become familiar with the recommended procedures. This will minimize the possibility of personal injury or damage to the module due to improper operation or handling. Page 3 of 56

4 3. Table of Contents 1. Welcome & Congratulations Introduction Table of Contents Safety & Warning Information Overview & Specifications Product Description Key Features Technical Specifications Installing Your Cycling Module Safety & Warning Information Before You Begin Included Contents Required Tools and Materials Installation Steps Installation Checklist Registering Your Cycling Module Operating Your Cycling Module Safety & Warning Information Powering the Module ON & OFF Using the Front Panel Display Setup Menu Enter Keyword Screen System Setup Menu Cycle Setup Menu Maintenance Setup Menu Connecting to Your Cycling Module Connecting via IP Connecting via Dial Up Status Screen Cycle Setup Screen Reporting Set Up Screen Event Screen Firmware Screen Replacement Parts & Accessories Parts Accessories for Your Cycling Module Ordering Parts from PUREGAS Service & Repair Services Offered Initiating a Service Transaction Troubleshooting Your Cycling Module Before You Call PUREGAS Safety & Warning Information Cycling Module Won t Power ON Display Screen Not Functioning Dryers Do Not Cycle Cycling Module Will Not Send an Cycling Module Will Not Send a Page Contacting PUREGAS Technical Support Limited Warranty Agreement Registration Reminder Contacting PUREGAS General Sales Service Technical Support Notes Using the Remote Interface Page 4 of 56

5 4. Safety & Warning Information This section contains general information about safety and warning points to consider and adhere to during installation, operation, and maintenance of your Air Dryer Cycling Module. PLEASE READ THIS SECTION BEFORE PERFORMING ANY OPERATION OR PROCEDURE ON YOUR AIR DRYER CYCLING MODULE. Additional warnings specific to an operation or procedure will also be presented throughout the following sections. These will include the symbol as well as a label of WARNING!, CAUTION!, or IMPORTANT! Please be sure to pay close attention for these warnings and read them as you encounter them. WARNING! For your safety, all the information in this User s Guide must be followed to minimize the risk of electrical shock, and prevent property damage or personal injury. WARNING! Extreme care should be exercised to avoid contact with live electrical circuits. Many procedures performed during installation, and testing of this cycle module require the equipment to be running, creating a situation for potential electrical shock. It is highly recommended that you remove all jewelry before performing any procedures. WARNING! Internal surfaces may be hot. Use care when coming into contact with internal components as there is a potential for some of these components to become hot when in operation or standby. Page 5 of 56

6 CAUTION! Proper Installation & Maintenance as outlined in this User s Guide is extremely important to ensure the reliability and longevity of the equipment as well as prevent damage or personal injury. CAUTION! Incoming power to the cycle module must be 120 VAC ±10%, 1 Phase, 50 / 60 Hz with max 10 amp service. CAUTION! This Air Dryer does not contain an internal Surge Protection Device (SPD). If an SPD is required it must be supplied by the user. IMPORTANT! Performing procedures not described in this User s Guide or installing components not supplied by PUREGAS is NOT RECOMMENDED AND MAY VOID THE WARRANTY Page 6 of 56

7 5. Overview & Specifications 5.1 Product Description The P08033W Air Dryer Cycling Module from PUREGAS is designed to provide total control and flexibility for the cycling of up to 8 air dryers. This process is fully automatic and will remain consistent with minimal required periodic maintenance. 5.2 Key Features LCD display of all operating parameters Compact and lightweight for easy versatile installation-wall or rack mount Easy roster configuration via LAN, modem, or web browser Remote reset capabilities of air dryers Real time monitoring via modem or web browser 5.3 Technical Specifications Power Requirements Electrical Characteristics Operating Temperature Range Alarms Dimensions 120 VAC ±10%, 1 Phase, 50 / 60 Hz Running Amps:.08 (10 Amp service max) 40 to 85 F (5 to 30 C) Optimal Power Fail alarm 3.5 D x W x H (8.9 cm x cm x cm) Page 7 of 56

8 6. Installing Your Cycling Module 6.1 Safety & Warning Information WARNING! Internal surfaces may be hot. Use care when coming into contact with internal components as there is a potential for some of these components to become hot when in operation or standby. WARNING! Extreme care should be exercised to avoid contact with live electrical circuits. Many procedures performed during installation, and testing of this cycle module require the equipment to be running, creating a situation for potential electrical shock. It is highly recommended that you remove all jewelry before performing any procedures. CAUTION! Proper Installation & Maintenance as outlined in this User s Guide is extremely important to ensure the reliability and longevity of the equipment as well as prevent damage or personal injury. CAUTION! Incoming power to the cycle module must be 120 ±10% VAC, 1 Phase, 50 / 60 Hz with max 10 amp service. Page 8 of 56

9 IMPORTANT! Performing procedures not described in this User s Guide or installing components not supplied by PUREGAS is NOT RECOMMENDED AND MAY VOID THE WARRANTY. 6.2 Before You Begin Carefully inspect the unit, including the shipping box, for ANY DAMAGE CAUSED BY SHIPPING. If any shipping damage is detected, it is important to file a claim with the shipping company prior to continuing the installation procedures Read the entire Installing Your Cycling Module section to familiarize yourself with the components and procedures before performing the Air Dryer Cycling Module installation Verify the installation location of the Air Dryer Cycling Module: Well ventilated and free from abrasive dust or chemicals Meets the following power requirements: 120 ±10%VAC, 1 Phase, 50 / 60 Hz Max 10 amp service Notify the alarm center of the installation and potential for alarms during the process (as necessary). Page 9 of 56

10 6.2.5 Verify all dryers have the correct interface kits installed. See chart below: Dryer Interface Kit P550W Series P1500W Series PVDW34 P4200W Series (Removable Front Panel) P4200W (Swing open door) P6500W P10KW / P15KW PVDW31 P20KW / P30KW P4200DCO3A P10000DCO / 15000DCO P08035 P20000D / P30000D (PVDW33) Other Manufacturers 120 VAC Dryers P08970F1 (PVDW321) P05000D / P06500D P08970F2 Other Manufacturers 240 VAC Dryers (PVDW322) 6.3 Included Contents (1) P08033W Air Dryer Cycling Module (1) Alarm Plug-Female (1) Wall mounting anchors (1) Wall mounting screws (1) Installation Guide (not shown) (1) User s Guide - Paper copy or digital file on CD (not shown) Page 10 of 56

11 6.4 Required Tools and Materials Small Phillips head screwdriver Medium Phillips head screwdriver Small flat head screwdriver Drill 1/4 Drill bit 6.5 Installation Steps Remove Air Dryer Cycling Module and all contents from packaging. NOTE: If ANY SHIPPING DAMAGE is detected, file a claim with the shipping company prior to continuing the installation procedures Loosen the fasteners on the Front Panel and then swing open Check for loose parts or wiring. NOTE: If ANY SHIPPING DAMAGE is detected, file a claim with the shipping company prior to continuing the installation procedures. Page 11 of 56

12 6.5.4 Place the Air Dryer Cycling Module at the operating location Mount on rack using optional part number P (with included hardware). OR Pre-drill holes in wall with a ¼ drill bit. Mount on wall using included wall mounting anchors and screws Attach and secure the DB9 cables routed from the Air Dryer Interface Kits, starting with Dryer #1 on the left. Page 12 of 56

13 6.5.7 Wire an external wire pair to the included Power Fail Alarm Plug Insert the Power Fail Alarm Plug into the Power Fail Alarm Socket Plug the power cord into a 120 ±10% VAC, 1 phase, 50 / 60 Hz power outlet Power the Air Dryer Cycling Module ON. Verify the Display Screen lights up. Page 13 of 56

14 REGISTER YOUR AIR DRYER CYCLING MODULE. See section 7. for details. 6.6 Installation Checklist No shipping damage was detected. Wall or Rack mounted properly. DB9 connectors attached and tightened. Verify the Display Screen lights up when the Air Dryer Cycling Module is powered ON. Page 14 of 56

15 7. Registering Your Cycling Module Please take a moment to register your PUREGAS P08033W Air Dryer Cycling Module. Registering is necessary to activate the Limited Warranty on your product. Once you register, you are eligible to receive free technical support, as well as updates concerning your PUREGAS products. Register Online at Or by Phone (option 2) Have the following information available: Model #: P08033W Serial #: Company Name: Location Name: Shipping Address: City: State: Zip Code: Contact Name: Phone #: ( ) - ext. Page 15 of 56

16 8. Operating Your Cycling Module 8.1 Safety & Warning Information WARNING! Extreme care should be exercised to avoid contact with live electrical circuits.. Many procedures performed during installation, and testing of this cycle module require the equipment to be running, creating a situation for potential electrical shock. It is highly recommended that you remove all jewelry before performing any procedures. WARNING! Internal surfaces may be hot. Use care when coming into contact with internal components as there is a potential for some of these components to become hot when in operation or standby. IMPORTANT! Performing procedures not described in this User s Guide or installing components not supplied by PUREGAS is NOT RECOMMENDED AND MAY VOID THE WARRANTY. Page 16 of 56

17 8.2 Powering the Module ON & OFF CAUTION! Incoming power to cycle module must be 120 ±10%VAC, 1 Phase, 50 / 60 Hz with 10 amp service max Power Switch -Controls the main power to the module When the module is first turned ON, all 8 LED s will be illuminated. The LED s will remain illuminated until the initial setup of the Air Dryer Cycling Module. Once the Air Dryer Cycling Module is setup, the LED s will display the status of all the dryers connected. ONLINE Indicated with a green LED. This will visually show which dryer is running. STANDBY Indicated with an amber LED. This will visually show which dryer is in a standby or emergency backup mode. ALARM Indicated with a red LED. This will visually show which dryer is in an alarm. Page 17 of 56

18 8.3 Using the Front Panel Display CAUTION! The Display Screen is covered by a clear protective layer that guards against Electrostatic Discharge (ESD). DO NOT REMOVE THIS LAYER Arrow Buttons Used to access, navigate, and change values in the Setup screens ESC Button Allows the user to Exit from the current screen Button Accepts the current information in the Setup screen Display Screen - Shows the current date, current time, current cycle mode, next cycle date, next cycle time readings, and how to access the Setup Menu. Page 18 of 56

19 8.4 Setup Menu Air Dryer Cycling Module Setup Menus are programmed for initial setup as well as modifications that need to be done in the future. Press the Up ( ) Arrow Button to access the Setup screens. 8.5 Enter Keyword Screen Press the Up ( ) & Down ( ) Arrow Buttons to change the value of the selected digit Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the next digit to change Press the Enter ( ) Arrow Button. This will lock in the new setting value. NOTE: Default Keywords are 123 for System Setup and 999 for Maintenance Only. Page 19 of 56

20 8.6 System Setup Menu Verify the cursor is under the S. Press the Enter ( ) Arrow Button to access the System Setup Screen Set Date Press the Set ( ) Arrow Button to set current date Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to change Press the Up ( ) & Down ( ) Arrow Buttons to change the value of the selected digit Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen. Page 20 of 56

21 9.1.2 Set Time Press the Set ( ) Arrow Button to set current time Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to change Press the Up ( ) & Down ( ) Arrow Buttons to change the value of the selected digit Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen Set IP Address (default setting is ) Press the Set ( ) Arrow Button to change the current IP Address Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to change. Page 21 of 56

22 Press the Up ( ) & Down ( ) Arrow Buttons to change the value of the selected digit Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen Set Gateway (default setting is ) Press the Set ( ) Arrow Button to change the current gateway Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to change Press the Up ( ) & Down ( ) Arrow Buttons to change the value of the selected digit Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen. Page 22 of 56

23 9.1.5 Set Submask (default setting is ) Press the Set ( ) Arrow Button to change the current submask Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to change Press the Up ( ) & Down ( ) Arrow Buttons to change the value of the selected digit Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen Change Keyword (default setting is 123) Press the Set ( ) Arrow Button to change the current keywords Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to change. Page 23 of 56

24 Press the Up ( ) & Down ( ) Arrow Buttons to change the value of the selected digit Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen. Page 24 of 56

25 9.2 Cycle Setup Menu Verify the cursor is under the C. Press the Enter ( ) Arrow Button to access the Cycle Setup Screen Dryer Information Screen Press the Enter ( ) Arrow Button after you verify all dryers are connected Dryer Verification Screen Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to select If NO is chosen the next screen will count down from 10 to 0 and return to the Dryer Information Screen If YES is chosen the screen will change to the Minimum Dryer Screen Set Minimum Number of Dryers Online Screen Press the Set ( ) Arrow Button to change the minimum number of dryers to be placed online. Page 25 of 56

26 Press the Up ( ) & Down ( ) Arrow Buttons to change the value of the selected digit Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen Set Dryer Roster Screen The dryer roster screen allows the user to set each dryer as (O)nline. (S)tandby, or (E)mergency Backup. This also determines the Cycle Configuration by allowing the user to set how many and which dryers are Online and in Standby Press the Set ( ) Arrow Button to change the dryer roster Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to select Press the Up ( ) & Down ( ) Arrow Buttons to change the value of the selected digit Press the Done ( ) Arrow Button. This will lock in the new setting value. Page 26 of 56

27 If the cycle configuration has not met the minimum number of dryers online you will be prompted If the cycle configuration is correct, press the Up ( ) Arrow Button to scroll to the next screen Set Cycle Mode Screen (24 HR and 48HR only) Press the Set ( ) Arrow Button to change the cycle mode Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to select Press the Enter ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen. Page 27 of 56

28 9.2.7 Set Cycle Mode Screen (Select Days only) Press the Set ( ) Arrow Button to change the cycle mode Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to select Press the Enter ( ) Arrow Button. This will lock in the new setting value Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to select Press the Up ( ) & Down ( ) Arrow Buttons to change the value of the selected digit Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen Page 28 of 56

29 9.2.8 Set Skip Weekends Screen Press the Set ( ) Arrow Button to change the cycle mode Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to select Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen Set Next Cycle Screen Press the Set ( ) Arrow Button to change the cycle date and time Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to select Press the Up ( ) & Down ( ) Arrow Buttons to change the value of the selected digit. Page 29 of 56

30 Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen Set Alarm Delay Screen Press the Set ( ) Arrow Button to change the Alarm Delay setting Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to select Press the Up ( ) & Down ( ) Arrow Buttons to change the value of the selected digit Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen. Page 30 of 56

31 9.3 Maintenance Setup Menu Verify the cursor is under the M. Press the Enter ( ) Arrow Button to access the Maintenance Screen Set Dryer to Maintenance Screen Press the Set ( ) Arrow Button to set which dryer to maintenance Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to select Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen Clear Dryer Maintenance Screen Press the Set ( ) Arrow Button to clear maintenance. Page 31 of 56

32 Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to select Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen Exercise Dryer Screen NOTE: Only dryers that have been designated as emergency backup can be exercised Press the Set ( ) Arrow Button to set which dryer to exercise Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to select Press the Done ( ) Arrow Button. This will lock in the new setting value. Page 32 of 56

33 Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to select Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen Clearing Exercise Dryer Screen Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Right ( ) & Left ( ) Arrow Buttons to move the underscore beneath the digit to select Press the Done ( ) Arrow Button. This will lock in the new setting value Press the Up ( ) Arrow Button to scroll to the next screen. Page 33 of 56

34 10. Connecting to Your Cycling Module 10.1 Connecting via IP NOTE: Connecting requires that you use a computer that is on the same network as the Air Dryer Cycling Module Install the network cable into the UTP port of the Air Dryer Cycling Module Open Internet Explorer In the Address text box, type the IP Address of the Air Dryer Cycling Module. Page 34 of 56

35 10.2 Connecting via Dial Up Install the telephone cable into the TEL port of the Air Dryer Cycling Module Open the program PGWebPage.EXE. Page 35 of 56

36 Dial Setup Click on the Magic Wand icon on the toolbar. This opens the Dial Setup dialog box Select the appropriate Serial No Port used by the Modem on your computer Select the Baud Rate Click on the OK button Creating a Phone Book Entry Click on the Phone Book icon on the toolbar. This opens the Phone Book dialog box. Page 36 of 56

37 Click on the ADD button. This opens the Site Setup dialog box Type an identifying name for the site in the Site text box Type the primary phone number for the system in the Phone text box. Make sure to include a 1 for long distance and the area code if necessary. Don t use spaces. Ex Click the OK button Connecting to the Air Dryer Cycling Module Click on the Connect icon on the toolbar. This opens the Phone Book dialog box. Page 37 of 56

38 Click on the Phone Book entry for the system that you want to connect to Click the Select button. The computer will now attempt to connect to the Air Dryer Cycling Module. Once connected, the status at the bottom of the window will display Connected and the status of each dryer will be updated. Page 38 of 56

39 11. Using the Remote Interface 11.1 Status Screen The Online column shows which dryers are currently running. This is indicated with a green circle The Standby column shows which dryers are currently in a standby mode. This is indicated with an amber circle The Alarm column shows which dryers are currently in alarm. This is indicated with a red circle In the Reset column, the word Reset will appear in blue text. This will occur when a dryer shows an alarm. To remotely reset the air dryer you must click Reset and type in the password. (You may use either the maintenance or system level keywords.) Page 39 of 56

40 The Alarm Date/Time column shows the date and time the alarm occurred The Status column shows the current status of the air dryers. Green indicates the air dryer is running. Flashing Green indicates the dryer is being exercised. Amber indicates the air dryer is either available or is a backup dryer. All Flashing LED s indicates the dryer is in maintenance mode The Model column shows the model of the air dryers being cycled. The colors coincide with the current status of the air dryers The Cycle Mode field shows the current mode the air dryers are being cycled. The choices are: 24hr mode 48hr mode Days (MTWTF) The Next Cycle field shows the next day and time the dryers will cycle The Current Time field shows the current date and time in a 24hr format The Minimum Number of Dryers Online column shows the number of dryers that must be online at all times The Roster column shows the current configuration the air dryers will cycle. This is dependent on how many dryers need to be online at all times and which dryers are considered emergency backup. Page 40 of 56

41 The Skip Weekends column shows if the Air Dryer Cycling Module has been programmed not to cycle the air dryers on the weekends. This is indicated with a Yes or No Cycle Setup Screen NOTE: Once a change is made and the Accept button is clicked, the user will be prompted to enter a keyword. Only the System Level Keyword is allowed to make any changes The Status column allows the user to configure the air dryer status from the drop down menu. The user may choose Running, Available, or Backup (emergency backup) The Model column allows the user to input the type of dryer that is being cycled. Place the cursor in the empty field and type in the model number. Page 41 of 56

42 The Minimum Number of Dryers Online field allows the user to set the number of dryers that must be online at all times from the drop down menu The Set Next Cycle Time field allows the user to set the next date and time the dryers will transfer. Place the cursor into the appropriate field to change the date and time. The time is shown in a 24hr format. The Set Cycle Mode filed the user to select a cycle mode from the drop down menu. The user may chose 24HR, 48HR, or DAYS NOTE: If DAYS is chosen, the user must choose the day or days that the dryers will transfer by clicking the mouse on the days of the week The Set Dryer to Maintenance field allows the user to choose a dryer they wish to maintain from the drop down menu. Once the dryer maintenance is completed the user may clear the maintenance mode from the drop down menu The Set Dryer to Exercise field allows the user to choose a backup dryer to exercise from the drop down menu. The user can also choose the shift of 8hr, 16hr, or 24hr. If the user wishes to end the shift early they may do so by choosing clear in the drop down menu The Set Skip Weekends field allows the user to program the air dryers not to cycle on the weekends from the drop down menu. If DAYS is chosen on the Set Cycle Mode, skip weekends is not an option The Set Alarm Delay field allows the user to program a 0 10 second delay before the Air Dryer Cycling Module will respond to a dryer alarm before bringing another dryer Online. Page 42 of 56

43 11.3 Reporting Set Up Screen The Reporting Setup Screen allows the user to add an or a pager for dryer cycling. It will contact the customer on any scheduled or non-scheduled air dryer shift. NOTE: Once a change is made and the Accept button is clicked, the user will be prompted to enter a keyword. Only the System Level Keyword is allowed to make any changes The System Name allows the user to enter the name of the central office where the Air Dryer Cycling Module is located The Address column allows the user to enter up to three addresses the module will send information to The Description column allows the user to enter a description of the address. Page 43 of 56

44 The Secure? check box allows the user to check if the server being used requires a certain SMTP User Name and SMTP Password The SMTP Server allows the user to enter the IP Address of the SMTP Server on their network The SMTP User Name allows the user to enter a user name of the central office. If the Secure? check box was check then type in the user name that is valid on the SMTP Server The SMTP Password allows the user to type in the password of the SMTP Server. This will be used only if the Secure? check box is checked The Address allows the user to enter the address for the central office. Example: CycleModule@CentralOffice.info The Pager Description allows the user to enter a name of the pager to be used. NOTE: the word PAGER must be typed before any other content The Service Phone: allows the user to enter the phone number of the paging company The Pager Script allows the user to either enter the paging script or chose a preexisting pager script. Page 44 of 56

45 11.4 Event Screen The Dryer column indicates which dryer the event occurred on. The user click on this heading to sort this column ascending or descending The Event column indicates what event took place. The user can click on this heading to sort this column ascending or descending The Description column describes what event occurred and why the event occurred. This column is informational only and it cannot be sorted The Date and Time columns indicate the date and time in which the event occurred on. The user can click on these headings to sort these columns ascending or descending The Navigation buttons allow the user to navigate through all of the pages present in the Event Log. Page 45 of 56

46 11.5 Firmware Screen NOTE: This screen is only available when accessing the Air Dryer Cycling Module using a Web Brower (Internet Explorer, Firefox, Safari, etc.) through the IP Network. It is not available using the PGWebPage.exe program through a dial up connection Click on the Browse button to select the Firmware file from your computer Click on the Accept button. You will be prompted to enter a Keyword. Only the System Level Keyword is allowed to update the Firmware. Page 46 of 56

47 12. Replacement Parts & Accessories 12.1 Parts Description Part Number Quantity Recommend Spare Display Board P Power Switch M Power Supply Board P (1) Control Board P Modem PVD52 1 (1) Page 47 of 56

48 12.2 Accessories for Your Cycling Module Description Interface Kit Includes everything required to connect to P4200DCO3A, P4200W (with swing open door), P6500W, P10\15KW, P20\30KW Air dryers. Interface Kit Includes everything required to connect 120VAC Air dryers. Part Number PVDW31 P08970F1 Interface Kit Includes everything required to connect 240VAC Air dryers. Interface Kit Includes everything required to connect to P10\15000DCO, P20\30000D Air dryers Interface Kit Includes everything required to connect to P550W, P1500W, P4200WAir dryers (with removable Front Panel). P08970F2 P08035 PVDW Ordering Parts from PUREGAS Once you have identified your required parts and accessories, contact the PUREGAS Inside Sales / Service department to order: (800) (option 2) Fax (303) sales@puregas.com parts@puregas.com Page 48 of 56

49 13. Service & Repair Only PUREGAS can offer factory direct rebuilds backed by a 6 month factory warranty. 2 week turnaround time Estimates available upon request Minimum service charge fee applies 13.1 Services Offered Piston Compressor Rebuild o Replace motor bearings, piston rod assemblies, and install a complete compressor maintenance kit. o Test air flow, air pressure, and electrical performance Heatless Dryer Rebuild o Replace desiccant, o-rings, check valves, springs, and complete solenoid assembly o Test proper component operation Desiccant Tower Repack o Clean out tower and replace desiccant, filter, and o-ring Circuit Board Repair (Limited to current model boards only) Complete Dryer Repair 13.2 Initiating a Service Transaction Contact our Parts & Service Department at (option 3) to obtain a Return Authorization (RA) number. Carefully package the item(s) to be returned. Mark the Return Authorization (RA) number on the outside of the shipping container. Include the main address and phone number of the individual to contact for related inquiry and follow-up information. Include the purchase order number. Page 49 of 56

50 14. Troubleshooting Your Cycling Module 14.1 Before You Call PUREGAS PLEASE READ THIS SECTION FIRST. It is important that you use the following sections in order to diagnose and attempt fix the problem with your Air Dryer Cycling Module before placing a call to PUREGAS Technical Support. This troubleshooting guide is intended to simplify the isolation of problems, present possible causes, provide test procedures for verification, and suggest corrective actions to restore the Air Dryer Cycling Module back to normal operation. Each section begins with the most likely cause(s) of the issue. Otherwise, they start from the simplest possibilities and progress to more complicated ones. This troubleshooting guide is designed to be easy to follow and very effective when used properly. It is suggested to always start at the beginning of the specific problem section and continue in sequence, following the procedures indicated Safety & Warning Information WARNING! For your safety, all the information in this User s Guide must be followed to minimize the risk of electrical shock, and prevent property damage or personal injury. WARNING! Internal surfaces may be hot. Use care when coming into contact with internal components as there is a potential for some of these components to become hot when in operation or standby. Page 50 of 56

51 WARNING! Extreme care should be exercised to avoid contact with live electrical circuits. Many procedures performed during installation, operation, testing, and maintenance of this air dryer require the equipment to be running, creating a situation for potential electrical shock. It is highly recommended that you remove all jewelry before performing any procedures. IMPORTANT! Performing procedures not described in this User s Guide or installing components not supplied by PUREGAS is NOT RECOMMENDED AND MAY VOID THE WARRANTY Cycling Module Won t Power ON Possible Cause Check Corrective Action Power Switch in OFF Verify the Power Switch Move the Power Switch position is in ON position to the ON position No incoming voltage to the Air Dryer Cycling Module (section 8.2 ) With a Voltmeter measure incoming voltage at the Power Switch (section 12.1 ) (section 8.2 ) Troubleshoot facility power supply to Air Dryer Cycling Module 14.4 Display Screen Not Functioning Possible Cause Check Corrective Action Ribbon cable unplugged Verify that the ribbon cable running from the Control Board to the Display Screen is properly connected at both ends (see section Plug in ribbon cable to Control Board and Display Screen (see section 12.1 for Control Board and Display Screen locations) 12.1 for Control Board and Display Screen locations) Defective Display Board Garbled or no readout. Replace Display Board (section 12.1 ) Page 51 of 56

52 14.5 Dryers Do Not Cycle Possible Cause Check Corrective Action Dryer is not seen in the roster Verify all dryers are connected properly (section ) Add dryers to Air Dryer Cycling Module (section 9.2 ) Air dryer is in alarm Verify air dryer alarm Reset air dryer alarm 14.6 Cycling Module Will Not Send an Possible Cause Check Corrective Action Air Dryer Cycling Module not configured correctly on the network Verify the settings on the Air Dryer Cycling Module Configure all network settings in the Air Dryer Cycling Module (section Network cable not connected to the network Incorrect address Server is on a Secure network Incorrect Username, Password, or SMTP Server IP Address ( section 8.6 ) Verify network cable is installed and functioning properly Verify that the address is correct (section 11.3 ) Contact the IT Department for network settings. Verify that the Reporting Setup Screen is filled out correctly (section 11.3 ) 9.1.3, 9.1.4, & ) Install network cable Insert correct address (section ) Correct information in the Reporting Setup Screen (section 11.3 ) Fill out all necessary sections (section ) 14.7 Cycling Module Will Not Send a Page Possible Cause Check Corrective Action Phone cable not Verify phone cable is Install phone cable connected connected and Incorrect Paging Service Phone number Incorrect Description Incorrect Paging Script functioning properly Verify that the Paging Service Phone number is correct (section 11.3 ) Verify the Pager Description begins with the word PAGER (section 11.3 ) Verify Pager Script is correct (section 11.3 ) Insert correct phone number (section ) Insert the word PAGER into Description column (section ) Insert correct paging script (section ) Page 52 of 56

53 14.8 Contacting PUREGAS Technical Support Please read the Before You Call PUREGAS section (14.1 ) Once you have exhausted all of the potential problems and solutions covered in the Troubleshooting Your Dryer section, and you still require further assistance to correct a problem, contact PUREGAS Technical Support: (800) (option 1) Have the following information available: Trouble Ticket # (if following-up on a previous call): Technician Name: Phone #: Model #: P08033W Serial #: Company Name: City: State: Location Name: Page 53 of 56

54 15. Limited Warranty Agreement PUREGAS products carry a one (1) year warranty against defective workmanship and material. This period starts at date of shipment. Not included are the components subject to normal replacement during a year s operating time. No claims for labor in replacing defective parts or for consequential damages will be allowed. Replacement parts will be invoiced in the regular way, with invoices subject to adjustment after the parts claimed defective are examined at our factory. In addition, no material or parts will be accepted at our factory for in-warranty repairs or credit without previous authorization from PUREGAS. Responsibility for damages incurred in transit will be borne by the user and the user in turn should file any damage claim against the carrier. All warranty items are F.O.B. Broomfield, Colorado. Freight charges are the responsibility of the user. This warranty shall not apply to any PUREGAS product which shall have been repaired or altered in any way by anyone other than PUREGAS or authorized personnel so as to affect, in our judgment, its proper functioning or reliability, neither will it apply to any product which has been subject to misuse, negligence, or accident. The installation of unauthorized non PUREGAS parts will void the warranty on those PUREGAS products. Registration Reminder If you haven t already done so, please take a moment to register your PUREGAS P08033W Air Dryer Cycling Module. Registering is necessary to activate this Limited Warranty on your product. Once you register, you are eligible to receive free technical support, as well as updates concerning your PUREGAS products. See Section 7. for details on Registering Your Cycling Module. Page 54 of 56

55 16. Contacting PUREGAS 16.1 General PUREGAS, LLC 226A Commerce Street Broomfield, Colorado (800) (303) Fax (303) Sales (800) (option 2) Fax (303) Service (800) (option 3) Fax (303) Technical Support (800) (option 1) DON T FORGET TO REGISTER YOUR AIR DRYER CYCLING MODULE! See Section 7. for details on Registering Your Cycling Module. Page 55 of 56

56 17. Notes Page 56 of 56