sroformer Cabinet Systems

Transcription

1 sroformer Cabinet Systems Section B: Table od Contents Cabinet Models Options ProFormer Cabinets B ProFormer Cabinets B Parts Electrical Options Cabinet Assembly Reclaimer Dust Collector Blower (Fan & Motor) Ducting/Hoses Pipe Strings Pressure Systems FaStrip Variations Suction Systems Options Details Cabinets Dust Collectors Dust and Conveying Hoses Reclaimers Pressure Blast Systems Suction Blast Systems sroformer Cabinet Models ProFormer Cabinets (Pressure Systems) MODEL PART NUMBER DUST BLOWER SHIPPING DESCRIPTION NUMBER OF DOORS COLLECTION MOTOR WEIGHT ProFormer PRC- 0 standard SEM ½ hp 0 lbs ProFormer FaStrip PRC- 0 standard SEM ½ hp lbs ProFormer PRC- 0 standard SEM ½ hp 00 lbs ProFormer FaStrip PRC- 0 standard SEM ½ hp 0 lbs ProFormer Cabinets (Suction Systems) MODEL PART NUMBER DUST BLOWER SHIPPING DESCRIPTION NUMBER OF DOORS COLLECTION MOTOR WEIGHT ProFormer SRC- 0 standard SEM ½ hp lbs ProFormer SRC- 0 standard SEM ½ hp 0 lbs B B B B B B B B0 B B B B0 B B B B B Never use silica sand in any Empire equipment. 0/ Page B

2 sroformer Options ProFormer Cabinets including FaStrip (00 CFM) FACTORY CUSTOMER SEE INSTALLED INSTALLED PAGE Three-Phase Electrical Options (00 CFM) Single Source: 0 Volt, 0 Hertz 0 B 0 Volt, 0 Hertz 0 B 0 Volt, 0 Hertz 0 B Volt, 0 Hertz 00 B 0 Volt, 0 Hertz 0 B Cabinet Extended-Wear Options Black curtain for cone 0 0 B Black curtains for front wall B Black curtains for interior sides and back wall 00 0 B Conveying hose, heavy duty, x 0 0 B White curtain for cone 0 0 B White curtains for front wall 0 00 B White curtains for interior sides and back wall 0 0 B Window protector, plastic 0 0 B Window protector, screen B Reclaimer Extended-Wear Options (00 CFM) Ultrawear lining N/A B Urethane spray lining N/A B Cabinet Options n door basket, coated B0 n door basket, standard (uncoated) 0 00 B0 Antistatic strap 0 0 B0 Armrest assembly 0 0 B0 Door locking clamp, right side without timer 0 0 B0 Door locking clamp, right side with timer 0 00 B0 Door locking clamp, two doors without timer 0 0 B0 Door locking clamp, two doors with timer 0 0 B0 Glove hole plugs 0 0 B0 Magnetic separator (included with FaStrip ) B0 Oscillator assembly (horizontal only) 0 00 B Safety matting (specify length) B System security key-lock 0 0 B Timer package, electronic 0 0 B Timer package, mechanical 00 0 B Turntable, manual, stationary 0 0 B Turntable, manual, stationary, low profile 0 0 B Turntable, manual, rolling, includes inside/outside tracks 0 0 B Turntable, manual, stationary, low profile B Turntable, powered, stationary, low profile (Consult factory!) 0 0 B Vertical door 0 0 B Vibrating reclaimer screen assembly (included with FaStrip ) 0 0 B continued on next page 0/ Page B

3 Options: sroformer Systems ProFormer Cabinets including FaStrip continued FACTORY CUSTOMER SEE INSTALLED INSTALLED PAGE Pressure Cabinet Options Blast hose, ½, top entry 0 0 B Blast hose, ¾, top entry, with ¼ Di-Carb nozzle 0 0 B Boron restrictor for MG- valve 0 0 B Constant pressure control assembly 0 Call Factory B Door sill package for one door 0 B Fine tuning package 0 0 B Fine tuning package with choke B Media regulator, aerated 0 00 B Media sensor, low level 0 Call Factory B MG- CR valve (included with FaStrip ) 0 0 B Nozzle, boron B Nozzle, Di-Carb 0 0 B Nozzle holder, fixed B Sight glasses for cubic-foot pressure vessel (two required) B Sure-Flo valve, automatic (included with FaStrip ) 0 0 B0 Suction Cabinet Options Gun holder, fixed B Gun package, two gun upgrade (adds one gun) 0 0 B KLEEN package 00 0 B Nozzle, boron B Nozzle, Di-Carb 0 0 B Dust Collector Options Dor SEM (00 CFM) HEPA filter 0 0 HEPA filter, pressure differential gauge assembly 0 0 Photohelic cartridge cleaning, automatic pulse B Photohelic gauge assembly 0 0 B Sound attenuator/damper 0 0 B (HEPA filter and sound attenuator/damper cannot be used together.) 0/ Page B

4 Options: sroformer Systems ProFormer Cabinets including FaStrip (00 CFM) FACTORY CUSTOMER SEE Three-Phase Electrical Options (00 CFM) INSTALLED INSTALLED PAGE Single Source: 0 Volt, 0 Hertz 0 B 0 Volt, 0 Hertz 0 B 0 Volt, 0 Hertz 0 B Volt, 0 Hertz 00 B 0 Volt, 0 Hertz 0 B Cabinet Extended-Wear Options Black curtain for cone 0 0 B Black curtains for front wall B Black curtains for interior sides and back wall 0 0 B Conveying hose, heavy duty, x 0 0 B White curtain for cone 00 0 B White curtains for front wall 0 0 B White curtains for interior sides and back wall 0 0 B Window protector, plastic 0 0 B Window protector, screen B Reclaimer Extended-Wear Options (00 CFM) Ultrawear lining N/A B Urethane spray lining N/A B Cabinet Options n door basket, coated B0 n door basket, standard (uncoated) 0 00 B0 Antistatic strap 0 0 B0 Armrest assembly (included with Ergo-Blast) 0 0 B0 Door locking clamp, right side without timer 0 0 B0 Door locking clamp, right side with timer 0 00 B0 Door locking clamp, two doors without timer 0 0 B0 Door locking clamp, two doors with timer 0 0 B0 Glove hole plugs 0 0 B0 Magnetic separator (included with FaStrip ) B0 Oscillator assembly (horizontal only) 0 00 B Safety matting (specify length) B System security key-lock 0 0 B Timer package, electronic 0 0 B Timer package, mechanical 00 0 B Turntable, manual, stationary 0 0 B Turntable, manual, stationary, low profile 0 0 B Turntable, manual, rolling, includes inside/outside tracks 0 0 B Turntable, manual, stationary, low profile B Turntable, manual, rolling, includes inside/outside tracks 0 0 B Turntable, manual, stationary, low profile B Turntable, powered, rolling, includes inside/outside tracks (Consult factory!) 0 0 B Turntable, powered, stationary, low profile 0 0 B Turntable, powered, rolling, includes inside/outside tracks (Consult factory!) 0 0 B Turntable, powered, stationary, low profile (Consult factory!) B Vertical door 0 0 B Vibrating reclaimer screen assembly (included with FaStrip ) 0 0 B continued on next page 0/ Page B

5 Options: sroformer Systems ProFormer Cabinets including FaStrip continued FACTORY CUSTOMER SEE INSTALLED INSTALLED PAGE Pressure Cabinet Options Blast hose, ½, top entry 0 0 B Blast hose, ¾, top entry, with ¼ Di-Carb nozzle 0 0 B Boron restrictor for MG- valve 0 0 B Constant pressure control assembly 0 Call Factory B Door sill package for one door 0 B Fine tuning package 0 0 B Fine tuning package with choke B Media regulator, aerated 0 00 B Media sensor, low level 0 Call Factory B MG- CR valve (included with FaStrip ) 0 0 B Nozzle, boron B Nozzle, Di-Carb 0 0 B Nozzle holder, fixed B Sight glasses for. cubic-foot pressure vessel (two required) B Sure-Flo valve, automatic (included with FaStrip ) 0 0 B0 Suction Cabinet Options Gun holder, fixed B Gun package, two gun upgrade (adds one gun) 0 0 B KLEEN package 0 0 B Nozzle, boron B Nozzle, Di-Carb 0 0 B Dust Collector Options Dor SEM (00 CFM) HEPA filter 0 0 HEPA filter, pressure differential gauge assembly 0 0 Photohelic cartridge cleaning, automatic pulse B Sound attenuator/damper 0 0 B (HEPA filter and sound attenuator/damper cannot be used together.) 0/ Page B

6 sroformer sarts sroformer Electrical Options Standard Wiring ProFormer systems are wired Dor a 0 volt, 0 Hertz, single-phase ( wire) electrical source. IMPORTANT! Systems must be wired at the factory to match the customer s electrical supply. If the electrical supply at the installation site differs from 0V/0Hz/Single-Phase (wire), specify the appropriate part number(s) shown on the next two pages. Part Numbers Dor Three-Phase Options NOMINAL VOLTAGE/FREQUENCY 0V/0Hz 0V/0Hz 0V/0Hz V/0Hz 0V/0Hz* Single source, Factory installed Single source, Customer installed * 0 Hertz systems may not convey heavier media, especially when using multiple guns, large nozzles and at high altitudes. Consult factory. Customer installed part numbers apply if machine now has standard wiring. Customer installation is not recommended. Electrical parts are not returnable. Part Numbers Dor Single-Phase Options FACTORY INSTALLED CUSTOMER INSTALLED PART FUNCTION/DESCRIPTION PART NUMBER PART NUMBER V/0Hz/Ph supply requires 0 Amp service: Contactor & Rewiring 0 0V/0Hz*/Ph supply requires: 0 Hertz motor for -wire supply 00 NA Add Transformer.KVA for -wire supply** NA * 0 Hertz systems may not convey heavier media, especially when using multiple guns, large nozzles and at high altitudes. Consult factory. Customer installed part numbers apply if machine now has standard wiring. Customer installation is not recommended. Electrical parts are not returnable. ** Add PN (.0KVA Transformer upgrade) instead of PN if cabinet is equipped with a n door-basket attachment (PNs 0 or 00). NOTES on Electrical Components If no electrical disconnect is provided, the customer is responsible for providing appropriate disconnecting means adjacent to this equipment for each incoming power circuit. Each disconnect shall be of a type and rating suitable for the application. Refer to current editions of the National Electrical Code (NFPA 0) and the Electrical Standard Dor Industrial Machinery (NFPA ). Systems with a line cord plug do not require a disconnect. Interconnections between cabinet, dust collector and customer s utilities are to be supplied by installer. Some ProFormer options use separate volt line cords with plugs. Electrical components cannot be returned to the factory for exchange. 0 Hertz systems with reclaimers may not convey heavier media, especially when using multiple guns, large nozzles, and at high altitudes. Consult factory. All three-phase systems are three wire (three-phase conductors and a ground). Consult factory for other electrical options, for conformance with customer electrical specifications, or if you have questions. See Operating Instructions Dor Proper Electrical Connection Electrical connection at installation should be performed by a competent licensed electrician following local codes, standard safety procedures and proper installation instructions. Never use silica sand in any Empire equipment. 0/ Page B

7 sarts: sroformer Cabinet Assemblies Guide to Part Numbers 0 0 CABINET SIZE ProFormer CABINET COMPONENTS Item Description PARTS NUMBERS Gloves, pair 0 0 Glove, left hand 0 0 Clamp, 0 0 Switch, snap, 0 amp Terminal strip, pole * Solenoid valve, Standard & CSA Adapter, ¼ tube x MPT, Filter, Kleensweep inlet ( req.) 0 0 Light fixture with gasket Gasket, light bulb ( per bulb) * Floodlight bulb 0 0 Light guard (not shown) 0 0 Roof cover 0 0 Dust hose, 0 0 Blower assembly, ½ HP, 0/0/ 0 0 Curtain, Dust Collector 0 0 Compression latch ( required) Dust bucket, gallon 0 0 Door latch without handle hole 0 0 Door catch Spacer, catch, shim only 0 0 Door latch kit (latch, spacer & catch) Gasket, ¾ x ¾ (specify length) Length in feet Bumper, urethane 0 0 Filter SEM ( required) 0 Floor section ( required) CABINET SIZE ProFormer CABINET COMPONENTS Item Description PARTS NUMBERS Gun, dust off 0 0 Spring (not shown) Hose with fittings, dust off gun Foot treadle * Valve for foot treadle Repair kit for foot treadle valve Hose assembly, ¼ ( required) 0 0 Foot treadle assembly 0 0 Leveling bolt, - x ( req.) Grommet, dust off hose, ¼ - x Grommet, blast hose, x Grommet, suction hose, ¾ x Hole seal (pressure only) * Interlock hose Keeper, door Glove-flange 0 0 Knob, - ( required) 0 0 Gasket, glove ring (not shown) 0 Frame, window 0 0 Safety glass, x Knob, - ( required) 0 0 Gauge, Minihelic Manual push button ( required) 0 0 CABINET ASSEMBLY PARTS NOT SHOWN Spacer, window ( required) Window kit (glass, knobs, frame, gasket, spacers and bolts) 0 0 Hinge, 0 0 Z-strip 0 0 Decal, Empire logo 0 0 * Essential component to prevent downtime Decal, orange dot strip (specify length) 0 0 Recommended spare part Consumable wear item Paint, touch-up kit Failure to replace glass with Empire safety glass could result in serious injury. Decal, Instructions/Warnings 0/ Page B

8 sarts: sroformer Reclaimer Guide to Part Numbers ProFormer RECLAIMER COMPONENTS PART Item Description NUMBER Complete reclaimer assembly 0 * Reclaimer top, 00 CFM Gasket, reclaimer top to body Exhaust hose assembly Plug, NPT (Suction systems only) Gasket, reclaimer door Door, reclaimer 0 Wing nut, ¼ - 0 Screen, fine ½ OD, mesh 0 Screen, ½ OD, mesh 0 Screen, flat,, OD 0 0 Nut, - for -gun suction systems ( required) Lock washer, Gasket, reclaimer to storage hopper Gasket, metering band Metering band Bolt, ¼ - 0 x Latch & keeper (requires welding) 0 Bolt, - x ( required) * Recommended spare part Consumable wear item Essential component to prevent downtime Reclaimer Options Ultrawear lining extends life by a factor of ten. Urethane spray lining extends life by a factor of five. 0 sarts: sroformer Dust Collector Guide to Part Numbers SEM DUST COLLECTOR COMPONENTS Blower assembly (See page B.) Collector assembly 0 Air supply assembly 0 Regulator/gauge Clamps 0 Cover 0 Waste pail 0 Dust-drum platform (Not used after /0 redesign. See note below.) Gasket, Neoprene, ½ ID x OD 0 ** Gum rubber tube * Filter assembly ( required) Mini-helic package 00 0 Gauge only 00 Push button valve only 0 Diaphragm valve, required (not shown) Rebuild kit, diaphragm valve (not shown) * Recommended spare part Consumable wear item Essential component to prevent downtime **NOTE: If the SEM dust outlet uses a hose, contact Empire s Customer Service Department for replacement parts. If it uses a hose, Part # is a direct replacement. SEM Dust Collector Options PART # Photohelic cartridge cleaning (See page B.) 00 Sound attenuator/damper 0 0/ Page B 0

9 sarts: sroformer Blower (Fan & Motor) Blower Assembly Part Numbers For Dust Collector Model Horsepower Part Number Standard Electrical CFM at SP Notes SEM ½ 0 0/0/ 00 SP at 00 CFM Note: Motor starters, contactors, interconnecting wiring and ducting not included. Guide to Part Numbers BLOWER COMPONENTS PART Item Description NUMBERS Motor, -0V, 0 Hz, Single phase Motor, 0-0V, 0 Hz, phase Motor, 0-00V, 0 Hz, phase Motor, 0-0V, 0 Hz, Single phase Note: Part number normally supplied as standard. Housing, fan, top Screw, flat head - x Gasket, fan housing, x ¼ ( section) Screw, flat head - x ¼ (dust collector) Gasket, mounting ( required) Clip, fan guard ( required) Guard, fan outlet 0 Outlet flange 0 0 Hex nut, ¼ -0 Lock washer, ¼ Flat washer, ¼ Housing, fan, bottom Impeller (fan blade), ½ dia., ID Bolt, ¼ -0 x Essential component to prevent downtime 0 sarts: sroformer Ducting and Hoses Guide to Part Numbers DUCTING /HOSES PART Item Description NUMBERS Hose clamp, dust hose, 0 Standard dust hose without clamps ( ID x long) 0 Urethane elbow,, 0 Duct work adapter, hose to urethane Standard conveying hose w/o clamps ( ID x long) Hose clamp, standard conveying hose, 0 Heavy duty conveying hose ( ID x long) is available with clamps for customer installation (Part Number 0) or as a factory upgrade (Part Number 0). The Part Number for one clamp used on heavy duty conveying hose is. Two clamps are required per hose. To order four inch, heavy duty conveying hose by the foot, use Part Number and specify length required. 0/ Page B

10 sarts: sroformer sipe Strings Pipe String Assemblies PART Description NUMBER ½ pipe string used with one-gun suction 0 pipe string used with pressure & two-gun suction 00 Pipe String Mounting Hardware PART Description NUMBER ¼ flat-head bolt ( required) ¼ washer ( required) ¼ hex nut ( required) 0 ½ Pipe String Pipe String 0 Guide to Part Numbers PIPE STRING COMPONENTS Item Description ½ String String Air filter (½ manual, manual; Norgren) 0 Element for Norgren air filter, µ O-ring and gasket kit for Norgren air filter 0 0 Mounting feet/quick clamp Gauge, (0 ¼ NPT; 0 NPT used on Ergo-Blast models only) 0 0 Adapter Main air valve ( Aquamatic) 0 0 Diaphragm and seal kit for Aquamatic Special wrench for Aquamatic Repair kit for Aquamatic Bushing, x ½ brass Elbow, ½ x 0 Hose barb, ½ 0 Adapter, ¼ tube x ¼ NPT Air-pressure regulator (Norgren) Diaphragm and O-ring kit for Norgren regulator 00 0 Quick clamp Hose adapter, ¼ x ¼ 0 0 Safety pin 0 Coupling, FPT, UF-00 0 Elbow, NPT street Vent Porting block Essential component to prevent downtime 0/ Page B0

11 sarts: sroformer sressure Blast Systems Exhaust Hose PART Item Description NUMBER Exhaust hose with NPT barb ends * ( for standard cu. ft. pressure vessel) Exhaust hose, ID (Max. length: 0 ) 0 Hose clamp, ( each end) 0 * Hose barb, NPT x ID hose ( each end) 0 0 Blast & Air Hoses PART Item Description NUMBER Air hose assembly, cabinet, ID x long 00 Air hose assembly, cabinet, ID x long 00 Air hose, ID, bulk (specify length) 0 * Blast hose assembly, cabinet, ½ ID x NC/QC * Blast hose assembly, cabinet, ½ ID x 0 NC/QC Blast hose, ½ ID, bulk (specify length) 0 (Nozzle adapter not included.) 0 Pressure Vessel Item Description PART NUMBER Gasket, reclaimer to hopper Hopper, cubic foot 0 Sealing ring, rubber, ID Plunger, sealing, PVC coated 0 0 Plunger guide, ½ NPT x ½ nipple 0 Label, WARNING Do not disassemble... Label, WARNING Flange above... Sure-Flo media regulator, manual (See page B.) 0 Tank coupling 0 Bullhead tee, x x NPT Hose, ID (Specify. for cu. ft. vessel;. for. cu. ft. vessel) 0 Hose clamp for ID hose ( each end) 0 Ball valve, NPT Tee, x x ½ NPT 0 Pressure vessel only, cu. ft. 0 0 MG- exhaust valve (See page B.) 0 Complete pressure vessel assembly includes items through and through. 00 * Recommended spare part Consumable wear item Essential component to prevent downtime 0/ Page B

12 sarts: sroformer sressure Blast Systems 0 Blast Hose Assembly, ½ Inch (Not Dor FaStrip Models) MODEL PART Item Description NUMBER NUMBER Nozzle adapter NA- 0 Ceramic nozzle, (not included) 0 Nozzle washer, Ceramic nozzle ID (0 pack) NW- 0 Nozzle washer, Di-Carb/Boron, ½ ID (0 pack) NW- 0 Screws ( pack)! # x Blast hose, ½ ID (specify length) PBH-½ 0 Quick coupling with washer and screw package QC-½ 0 Coupling washer (0 pack) AHCW 0 Coupling washer ( pack) AHCW 0 Tag, safety, screw/coupling Safety pin! 0 0 Tank coupling, FPT with AHCW UF-00 0 Grommet, blast hose x Nozzle coupling NC-½ 0 Essential component to prevent downtime! WARNINGS: See page B. Pressure Blast Nozzles Nozzles for pressure blast systems are available in sizes and materials to meet any application requirement. Size MODEL AND (#0) (#) (#) ¼ (#) (#) (#) Ceramic (uses NW- washer) CN-0 CN- CN- CN- CN- CN- Each Pack of Pack of Di-Carb (comes with NW- washer) DCF- DCF- DCF- DCF- Each Boron (comes with NW- washer) NNF- NNF- NNF- Each CN- is standard with ½ blast hose CN- supplied with optional ¾ blast hose. Consult factory with special requirements. 0/ Page B

13 sarts: sroformer sressure Blast Systems Manual Sure-Flo Media Regulator (Part Number 0) PART Item Description NUMBER Hex nut, ( required) Lock washer, ID ( required) Hex bolt, x ( required) 0 Adapter, manual body, Sure-Flo Handle assembly, ½ x 0 Jam nut, ½ Carriage bolt, x ½ ( required) 0 Flange, MPT Roller stop, holder 0 0 Screw, x ½ ( per assembly) Bolt, x ¼ Pinch roller ( per assembly) Valve body, MPT * Metering tube, ¾ ID (See below.) * Recommended spare part Consumable wear item Essential component to prevent downtime Note: These fasteners are used two places to mount manual body adapter to Sure-Flo body. Sure-Flo metering tubes are available in six sizes for work with differing media types and nozzle sizes. Metering Tube ID Nozzle Size Grit Range Comments PART NUMBER Small Fine Back out roller bolt ½ ½ Small-medium Fine-medium Back out roller bolt ½ ¾ Medium Medium Supplied as standard ¾ Medium-large Medium Use below F. (red) Medium Medium-coarse Large Coarse For high-production 0, 0,,, For details on the Automatic Sure-Flo (PN 0), See page B0. MG- Exhaust Valve (Part Number 0) Hose barb, 0 Reducer bushing, ¼ MPT x FPT Valve body Seat, valve ball (steel) Gasket, seat Valve ball Space washer, steel (½ ID x OD x ¼ thick) Spacer ring, outer 0 Bolt, - x Lock washer, 0 Washer (½ ID x OD x thick) Valve cover Spacer ring, inner Bolt, ½ - x ¾ Elbow, brass (¼ MPT x ¼ tube) 0 Pipe bushing, ¼ x 0 Diaphragm ( per assembly) Pipe nipple, CLOSE Screws, seat, ¼ - 0 x ½ (pack of ) RESTRICTOR PARTS Nozzle washer, NW- (pack of 0) 0 Nozzle washer, NW- (pack of 0) 0 0 Steel washer Ceramic restrictor kit (standard) 0 Ceramic nozzle (standard) 0 Boron carbide restrictor kit (customer upgrade) 00 Boron carbide restrictor kit (factory upgrade) 0 Repair kit 0 0/ Page B 0 0

14 sarts: sroformer FaStrip Blast Systems FaStrip blast systems share most of the pressure blast components shown on pages B through B with other ProFormer pressure models. Many features that are optional with other cabinets are standard with FaStrip. Standard Features with FaStrip FACTORY CUSTOMER Item INSTALLED INSTALLED Automatic Sure-Flo media regulator (See page B.) 0 0 Blast hose assembly, ¾ urethane 0 0 (See below.) MG- CR exhaust valve 0 0 (See page B.) Magnetic separator Vibrating reclaimer screen 0 0 (See page B.) Blast Hose Assembly, ¾ Inch Urethane Dor FaStrip PART Item Description NUMBER ¾ ID blast hose assembly (includes items through ) 0 * Silicon carbide nozzle, 0 * Nozzle washers, NW-, ID x x ¼ (pack of 0) 0 Nozzle coupling, ID for ¾ hose Grounding wire (specify length) Urethane blast hose, ¾ (specify length) Screws for aluminum & brass couplings, # x (pack of )! Outer sheath (after /) ( required) (specify length) 0 Grommet, blast hose, ID x OD Grommet, blast hose, ½ x ¾ (0/ to /) Clamp, adjustable, ¾ ID 0 0 Nipple, ½ NPT x ½ 0 Coupling, TC-½, ½ MPT 0 Washer, AHCW (pack of 0) 0 * Washer, AHCW (pack of ) 0 Tag, safety. screw/coupling! Safety pin (MUST be used on every quick disconnect)! 0 0 WARNINGS:! See page B. * Recommended spare part Consumable wear item Essential component to prevent downtime Blast Hose Lengths Dor FaStrip Bulk Blast hose length for FaStrip models Urethane blast hose, ¾, maximum length: 0 (specify length) Blast Nozzles Dor FaStrip SCV- is supplied as standard. Silicon carbide, blue jacket Nozzle size ¼ ½ Model SCV- SCV- SCV- SCV- SCV- SCV- Part Number (each) / Page B

15 sarts: sroformer FaStrip Blast Systems Automatic Sure-Flo Media Regulator Part Number: 0 Standard with FaStrip systems. Optional with other ProFormer systems. Note: These fasteners are used two places to mount diaphragm body to Sure-Flo valve. 0 0 Handle assembly, ½ -, Auto Sure-Flo (after /) 0 Handle assembly, - x (before /) 0 Handle only, ½ - Set screw, ½ - x ½, nyloc Shaft handle 00 Jam nut, ½ - Carriage bolt, - x ½ 0 Lock washer, ID Hex nut, - Plunger guide Diaphragm cover O-ring kit (includes for guide, for plunger) Carriage bolt, - x ½ 0 Lock washer, ID Hex nut, - 0 Flange, MPT Roller stop holder 0 Screw, - x ½ ( per assembly) Bolt, - x ¼ Pinch roller ( per assembly) Valve body, MPT * Meter tube, ¾ (See page B for choices.) Adapter, ¼ NPT x ¼ tube 0 Bolt, - x ¼ (, Auto Sure-Flo) Lock washer, ID Nut extension, - (, Auto Sure-Flo) 0 Carriage bolt, - x ½ 0 Spring enclosure Spring tensioner 0 Spring & Diaphragm Detail (Part # 0 includes items through.) WARNING: Never attempt to disassemble the spring assembly in the automatic Sure-Flo. The spring is under tension and could cause injury to personnel. O-ring kit (includes for guide, for plunger) Plunger with O-ring 0 Spring assembly 0 Diaphragm, raised (after /) 0 Diaphragm, flat (before /) Diaphragm gasket 00 Washer, ½ ID * Recommended spare part Consumable wear item Essential component to prevent downtime 0/ Page B

16 sarts: sroformer FaStrip Blast Systems MG- CR Exhaust Valve Part Number: 0 Hose barb, 0 Reducer bushing, ¼ MPT x FPT Valve body Seat, valve ball (steel) Gasket, seat Valve ball Space washer, steel (½ ID x OD x ¼ thick) Spacer ring, outer 0 Bolt, - x Lock washer, 0 Washer (½ ID x OD x thick) Spacer ring, inner Compression spring Tee, ¼ 0 Elbow, brass, ¼ MPT x ¼ tube ( required) 0 Nipple, ¼ close Pipe bushing, ½ x ¼ Pipe bushing, ¾ x ½ Bolt, ½ - x ¾ Valve cover 0 0 Diaphragm ( per assembly) Pipe nipple, CLOSE Screws, seat, ¼ - 0 x ½ (pack of ) RESTRICTOR PARTS Nozzle washer, NW- (pack of 0) 0 Nozzle washer, NW- (pack of 0) 0 Steel washer Ceramic restrictor kit (standard) 0 Ceramic nozzle (standard) 0 Boron carbide restrictor kit (customer upgrade) 00 Boron carbide restrictor kit (factory upgrade) 0 Repair kit Vibrating Screen Part Number: 0 Regulator, relieving Air valve, pilot operated 0 Breather vent Socket-head cap 0 Vibrator Muffler, bronze Spacer 0/ Page B

17 sarts: sroformer sressure Blast Systems! WARNINGS Pressure Blast Systems ALL SYSTEMS EMPIRE will not warrant equipment or assume responsibility for damage or injury resulting from neglect or use of improper parts. Failure to follow procedures, which could cause injury and death, constitutes misuse of the product. Do not exceed psi inlet pressure. Do not disassemble when pressurized or with air supply connected. Be sure all fastenings, including sight plugs, are tightened properly. PRESSURE VESSEL Flange above pop-up valve must be secured before vessel is pressurized. Never drill, weld or otherwise alter the pressure vessel. If modifications are required, contact EMPIRE or an A.S.M.E. certified welding shop. COUPLINGS Inspect couplings and blast hose daily for splits, bubbles, soft spots, wear, etc. Make sure nozzle washers are in good condition and screw heads are snug against coupling surfaces. The safety pin (PN 0) must be in place to prevent disconnection of quick couplings. When assembling couplings to blast hose use only # x / long, self-tapping, sheet-metal screws (PN ) for cast brass and aluminum couplings and # x / long, self-tapping, sheet-metal screws (PN ) for all steel couplings. Use of other types of screws may create a safety hazard. AUTOMATIC SURE-FLO MEDIA REGULATOR Never attempt to disassemble the spring assembly in the automatic Sure-Flo media regulator. The spring is under high compression and may injure personnel. Never use silica sand in any Empire equipment. 0/ Page B

18 sarts: sroformer Suction Blast Systems Guide to Part Numbers Hopper Assembly Item Description PART NUMBER Grommet, air hose, ¾ x Grommet, blast hose, x SAR- media regulator, complete, ¼ FPT 0 a SAR- media regulator, body b Thumb screw, ¼ 0 x 0 c Plug, clean out 0 Hopper, gun suction 0 Gasket, reclaimer to hopper Pipe nipple, ¼ x Hose clamp, ½ air hose ( per hose) 00 a Blast & Air Hoses Item Description PART NUMBER Blast hose section for cabinet, ID x long Blast hose section for cabinet, ID x long 0 Blast hose, ID, bulk (specify length) 00 Air hose assembly for cabinet, ½ ID x long Air hose assembly for cabinet, ½ ID x long Air hose assembly, ID, bulk (specify length) 0 * Recommended spare part Consumable wear item Essential component to prevent downtime b c 0/ Page B

19 sarts: sroformer Suction Blast Systems MH- Guns Item Description PART NUMBER * Gun body, MH- long handle * Ceramic nozzle, (standard) 0 * Air jet, (green) 0 * Nozzle adapter, plastic 0 Spring, suction-gun assist Nut, hose clamp, MH- 00 O-ring ID x OD Screw set, ¼ 0 x 0 Connector, MH- 0 0 Hose barb, ½ FPT x ½ hose 00 O-ring, ½ ID x OD ( required) * Recommended spare part Consumable wear item Essential component to prevent downtime 0 A B Optional Dor Wide-Spray Setup Item Description PART NUMBER A * Compression ring B * Di-Carb nozzle, wide spray 0 Boron nozzle, wide spray 0 * Recommended spare part Consumable wear item MH- Suction Gun Assemblies Nozzle (Air Jet) Diameters Long-Handle Gun with Short-Handle Gun with ¼ ( ) ( ) ( ) ¼ ( ) ( ) ( ) Ceramic nozzle Di-Carb nozzle Boron nozzle Long-handle gun with ceramic nozzle (0) supplied as standard. Nozzles Dor MH- Guns Diameter (#) ¼ (#) (#) (#) Ceramic (each) Ceramic (0 pack) Di-Carb (each) Boron (each) Air Jets Dor MH- Guns Diameter Designation Note PART NUMBER orange 0 yellow 0 green Standard 0 blue 0 white 0 ¼ red 00 0/ Page B

20 Options Details: sroformer Cabinets Cabinet Options (For Pressure or Suction Systems) FACTORY CUSTOMER INSTALLED INSTALLED Antistatic strap prevents static shock to the operator. 0 0 Armrest assembly reduces fatigue. 0 0 Door locking clamps prevent unauthorized release of particulates when swing doors are opened. Right-door clamp with timer 0 00 Right-door clamp without timer 0 0 Clamps for two doors with timer 0 0 Clamps for two doors without timer 0 0 Door mounted basket assembly automates batch processing of small parts. Assembly with PVC-coated basket Assembly with uncoated basket 0 00 Door Basket Components 0 Gun holder assembly, suction (Includes,, ) 000 Extension arm 0 Mounting bracket 0 Knuckle assembly 0 Nozzle holder assembly, pressure 00 Nozzle holder pressure, end arm only 0 Basket, x, uncoated 0 Basket, x, PVC coated 0 Motor, ¼ HP, V/0 Hz/ ph ( RPM) Shuttle valve, NPT 0 Solenoid valve 0 Shaft coupling 0 Gear motor bracket 0 Shaft 0 Shaft seal Basket socket Electric timer, 0 to 0 minutes (not shown) 0 FACTORY CUSTOMER INSTALLED INSTALLED Glove hole plugs seal cabinet for automated operation. 0 0 Magnetic separator extracts ferrous debris during the media-reclamation process. 0/ Page B0

21 Options Details: sroformer Cabinets Cabinet Options (continued) FACTORY CUSTOMER INSTALLED INSTALLED Oscillator assembly automates horizontal nozzle/gun movement Oscillator Components 0 Cam roller 0 Air valve, NPT Flow control valve, ¼ NPT Air cylinder 0 Air valve, NPT Cam operator 0 Bronze washer Thrust bearing Flange bearing 0 0 Extension am 0 Knuckle assembly 0 Fixed gun holder assembly (includes, 0 &) 000 Fixed nozzle holder assembly (not shown) 00 Shaft Rubber curtains shield cabinet interior from harsh abrasives, prolong equipment life. (Part numbers shown below) FACTORY INSTALLED CUSTOMER INSTALLED BLACK CURTAINS WHITE CURTAINS BLACK CURTAINS WHITE CURTAINS Cabinet Cone Front Side & Cone Front Side & Cone Front Side & Cone Front Side & Size Wall Back Walls Wall Back Walls Wall Back Walls Wall Back Walls Attaching these neoprene curtains requires ¼ 0 studs, brass grommets and rubber nuts (PN ). Safety matting protects turntables, cabinet floors and workers. (Two-foot-wide safety matting, with FACTORY CUSTOMER pockets to catch spilled media, is sold by the linear foot. Lengths required are shown below. INSTALLED INSTALLED Specify total length required when ordering.) LENGTHS REQUIRED Turntable cover turntable: feet turntable: feet turntable: feet Cabinet, interior floor cabinet: feet cabinet: feet Shop floor surrounding cabinet cabinet: feet cabinet: feet Shop floor surrounding cabinet with rolling turntable on dolly cabinet: feet cabinet: feet System-security key lock prevents unauthorized use of the cabinet. 0 0 Timer, electronic, features ease of operation and precise control of on/off intervals. 0 0 For part replacement information, call factory. Timer, mechanical, can be set for intervals of up to 0 minutes For part replacement information, call factory. 0/ Page B

22 Options Details: sroformer Cabinets Turntables facilitate the processing of heavy parts and provide opportunities to automate. Part Numbers shown in this table apply to both Factory and Customer installations with some field assembly required. POWERED ROTATION TURNTABLES STATIONARY ROLLING Diameter Profile Low Low Std. Std. Capacity 00# 00# 000# 000# Part Numbers 0 NA NA NA Part Numbers Powered turntables require a minimum of 0 CFM compressed air. Part numbers may be used to retrofit existing systems. Customer installation of low-profile turntables requires cutting, fitting and welding. Powered Turntable Components 0 Mounting plate 0 Air motor Repair kit, Gast motor Repair kit, Fenner-Stone motor Hose barb, NPT to ½ hose 0 Gasket, x ¼ x long Grommet, ¾ ID x (quantity ) End plate, left side Air hose, ½ ID (Specify length.) 0 turntable top turntable top Seal ( required) 00 0 Cover End plate, right side Gear reducer 0 Air-hose assembly ( ¼ x long) 0 (, ¼ x long) 0 Ball valve, ½ Muffler, ½ NPT 0 Flow-control valve, ½ Oil-vapor-removal filter, ½ Lubricator, ½ Never use silica sand in any Empire equipment. 0/ Page B

23 Options Details: sroformer Cabinets Part Numbers shown in this table apply to both Factory and Customer installations with some field assembly required. MANUAL ROTATION TURNTABLES STATIONARY ROLLING Diameter Profile Std. Low Low Low Std. Std. Capacity 00# 00# 00# 00# 000# 000# Part Numbers NA 0 NA Part Numbers Part numbers may be used to retrofit existing systems. Customer installation of low-profile turntables requires cutting, fitting and welding. Manual Turntable Components Table, Cart & Wheels Tracks & PlatDorms 0 turntable turntable turntable 0 Seal ( required) 00 Bearing thrust 00 Bearing 0 Wheel-bearing seal ( required per wheel) V-groove wheel 0 Outside cup 00 Cotter pin x ¼ 00 Hub insert 0 Cart & wheels assembly 00 Inside track for: cabinet, door 00 0 cabinet, doors cabinet, door cabinet, door Outside track 0 Manual turntable with dolly 0 Manual turntable with dolly 0 Manual turntable with dolly 0 0/ Page B

24 Options Details: sroformer Cabinets Vertical Doors 0 0 CABINET SIZE Parts for Vertical Doors Item Description Vertical door, complete assembly 0 0 Lower gate Lower gasket 0 0 Side gasket ( required for 00, for others) 00 Track-guide assembly, piece 0 0 Seal, vertical door Panel, vertical door Caution label Seal, bottom door Gasket, vertical door Muffler 0 0 * Polyester tubing (Specify length) 0 0 * Check valve, ¼ Air-control valve, 0 0 Flow-control valve, Push button valve Cam operator 0 0 Cam roller 0 0 Castle nut Roll pin 0 Air cylinder Orifice,.0 (not shown) * Recommended spare part 0/ Page B

25 Options Details: sroformer Cabinets Cabinet Options (continued) FACTORY CUSTOMER INSTALLED INSTALLED Vibrating screen assures smooth flow of light and fine media. (Included with FaStrip models.) 0 0 Vibrating Screen Components Regulator, relieving Air valve, pilot operated 0 Breather vent Socket-head cap 0 Vibrator Muffler, bronze Spacer Window protector, made of clear plastic, is recommended for use with light, less aggressive abrasives. 0 0 Window protector, consisting of a steel screen, protects against heavy and coarse media Options Details: sroformer Dust Collector SEM Dust Collector Options Photohelic Cleaning Components Photohelic gauge 00 Solenoid valve Timer board 00 Diaphragm valve (not shown) FACTORY CUSTOMER INSTALLED INSTALLED Photohelic cartridge cleaning improves system performance, saves operator time Sound attenuator/damper reduces noise in the work place. 0 0 Never use silica sand in any Empire equipment. 0/ Page B

26 RE Options Details: sroformer sressure Blast Systems Pressure Blast System Options FACTORY CUSTOMER INSTALLED INSTALLED Blast hose assembly (½ top entry) takes weight off the operator s hands. (See page B for detail.) 0 0 Blast hose assembly (¾, top entry) with ¼ Di-Carb nozzle adds ease of handling, higher air/media capacity and longer nozzle life. 0 0 DC - PA. E MP I LANGH0RNE, 0 Blast Hose Assembly, ¾ Components MODEL PART Item Description NUMBER NUMBER Nozzle, ¼ Di-Carb DC- 00 Nozzle washer, (0 pack) NW- 0 Blast hose, ¾ ID (specify length) PBH-¾ 0 Pipe nipple, x close Bell reducer, ¼ x Pipe nipple, ¼ x close Safety pin! 0 Tank coupling, ¼ Quick coupling washer (0 pack) QCW 0 Quick coupling washer ( pack) QCW 0 0 Quick coupling with washer and screw package QC-¾ 0 Grommet, blast hose, ½ x Nozzle coupling NC-¾! WARNINGS: See page B. Essential component to prevent downtime Cone with 0 slope assures smooth flow of bridgeable media Constant pressure control assembly maintains desired pressure, improves blasting consistency. 0 Call Constant Pressure Control Components Aquamatic valve, 0 Elbow, brass ( MPT x ¼ tube) 0 Tee, Control switch 0 Name plate Mounting panel Machine screw ( required) Never use silica sand in any Empire equipment. 0/ Page B

27 Options Details: sroformer sressure Blast Systems Pressure Blast System Options (continued) FACTORY CUSTOMER INSTALLED INSTALLED Door sill package catches dust and debris when a cabinet door is opened after blasting. (One package is required per door.) cabinets 0 cabinets 0 Fine tuning package, only available with optional automatic Sure-Flo media regulator, enables the operator to adjust the media-to-air ratio from the work station. 0 0 Fine tuning package with choke enables the operator to clear clogs in the grit valve, as well as adjust the media/air mix, from the work station Fine tuning components Aquamatic valve, Sure-Flo valve, automatic 0 Pressure gauge 0 Regulator, relieving, ¼ Air valve, push button Shuttle valve, 0 Never use silica sand in any Empire equipment. 0/ Page B

28 Options Details: sroformer sressure Blast Systems Pressure Blast System Options (continued) FACTORY CUSTOMER INSTALLED INSTALLED Media low-level sensor & indicator warn when the media supply is low. 0 Call Media Low Level Sensor & Indicator Components Level sensor 00 Indicator lamp (red) Media regulator with aeration promotes smooth flow of fine and light grit Aerated Media Regulator Components Tee, NPT Hex bushing, x ¼ NPT Connector, brass, ¼ MPT x ¼ tube 0 Nipple, ½ 0 Upper ring Washer disc seal Washer inner-disc seal Regulator body 0 Clamp knob 0 0 Hex bushing, ¼ x NPT 0 Clamp Metering orifice, Metering orifice, Metering orifice, Metering orifice, Metering orifice, Metering orifice, 0 Metering orifice, ¼ Metering orifice, Metering orifice, Aeration disc 0 O-ring 0 0/ Page B

29 Options Details: sroformer sressure Blast Systems Hose barb, 0 Reducer bushing, ¼ MPT x FPT Valve body Seat, valve ball (steel) Gasket, seat Valve ball Space washer, steel (½ ID x OD x ¼ thick) Spacer ring, outer 0 Bolt, - x Lock washer, 0 Washer (½ ID x OD x thick) Spacer ring, inner Compression spring Tee, ¼ 0 Elbow, brass, ¼ MPT x ¼ tube ( required) 0 Nipple, ¼ close Pipe bushing, ½ x ¼ Pipe bushing, ¾ x ½ Bolt, ½ - x ¾ Valve cover 0 0 Diaphragm ( per assembly) Pipe nipple, CLOSE Screws, seat, ¼ - 0 x ½ (pack of ) RESTRICTOR PARTS Nozzle washer, NW- (pack of 0) 0 Nozzle washer, NW- (pack of 0) 0 Steel washer Ceramic restrictor kit (standard) 0 Ceramic nozzle (standard) 0 Boron carbide restrictor kit (customer upgrade) 00 Boron carbide restrictor kit (factory upgrade) 0 Repair kit 0 MG- CR Exhaust Valve Components Pressure Blast System Options (continued) FACTORY CUSTOMER INSTALLED INSTALLED MG- CR exhaust valve works in combination with the automatic Sure-Flo media regulator to improve vessel refill with fine media. 0 0 Boron restrictor extends MG- CR valve life. 0 0 Nozzle holder frees the operator s hands to manipulate parts Pressure conversion kit replaces suction piping with pressure components Pressure Conversion Kit Components Pressure vessel, ft w/ manual Sure-Flo 00 Storage hopper 0 Pipe string, 00 Blast hose ( ) with ceramic nozzle Air hose 00 Grommet, OD x ¾ OD Hole seal Instructions and miscellaneous components Sight glasses permit visual checks on the media supply within cubic-foot pressure vessel. 0/ Page B

30 Options Details: sroformer sressure Blast Systems Automatic Sure-Flo Media Regulator Components Note: These fasteners are used two places to mount diaphragm body to Sure-Flo valve. Pressure Blast System Options (continued) FACTORY CUSTOMER INSTALLED INSTALLED Sure-Flo automatic media regulator, standard with FaStrip models, supports fine tuning packages for more precise media control Handle assembly, ½ -, Auto Sure-Flo (after /) 0 Handle assembly, - x (before /) 0 Handle only, ½ - Set screw, ½ - x ½, nyloc Shaft handle 00 Jam nut, ½ - Carriage bolt, - x ½ 0 Lock washer, ID Hex nut, - Plunger guide Diaphragm cover O-ring kit (includes for guide, for plunger) Carriage bolt, - x ½ 0 Lock washer, ID Hex nut, - 0 Flange, MPT Roller stop holder 0 Screw, - x ½ ( per assembly) Bolt, - x ¼ Pinch roller ( per assembly) Valve body, MPT * Meter tube, ¾ (See page B for choices.) Adapter, ¼ NPT x ¼ tube 0 Bolt, - x ¼ (, Auto Sure-Flo) Lock washer, ID Nut extension, - (, Auto Sure-Flo) 0 Carriage bolt, - x ½ 0 Spring enclosure Spring tensioner 0 Spring & Diaphragm Detail (Part # 0 includes items through.) WARNING: Never attempt to disassemble the spring assembly in the automatic Sure-Flo. The spring is under tension and could cause injury to personnel. O-ring kit (includes for guide, for plunger) Plunger with O-ring 0 Spring assembly 0 Diaphragm, raised (after /) 0 Diaphragm, flat (before /) Diaphragm gasket 00 Washer, ½ ID * Recommended spare part Consumable wear item Essential component to prevent downtime Never use silica sand in any Empire equipment. 0/ Page B0

31 Options Details: sroformer Suction Blast Systems Suction Blast System Options FACTORY CUSTOMER INSTALLED INSTALLED Gun holder frees the operator s hands to manipulate parts Gun package supporting a second gun expands the work envelope. 0 0 Components Dor Two Gun Package Blast hose, (Specify length) 00 Screw 0 Plug 0 SAR- regulator body SAR- assembly (includes through ) 0 Pipe nipple, Hopper, suction, dual outlet A0-HOP Gasket, reclaimer/hopper Arm extension 0 Knuckle assembly 0 Fixed-gun holder assembly (includes & ) MH- gun, short handle, jet 0 Pipe-string assembly included with customer installed (See page B0 for details.) 00 Air hose, ½ (Specify length) 0 Ball valve, ½ 0 KLEEN package prevents dust from dropping onto the floor when cabinet doors are opened and returns pressurized media to the cabinet in the event that a blast nozzle plugs. cabinets 0 0 cabinets 0 0 Suction conversion kit includes parts to switch cabinets from pressure to suction. NA 0 Suction Conversion Kit Components Storage hopper 0 Gasket, reclaimer to hopper Plug MH- suction gun with ceramic nozzle 0 Air hose Grommet, ¾ ID x OD Grommet, ID x ¾ OD Blast hose, 00 Media regulator, SAR- 0 Never use silica sand in any Empire equipment. 0/ Page B