Pro-Clean Stratified Tank scope of delivery:

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1 Foreword Hearty congratulations on your purchase of a product from TiSUN! We vouch for the high quality and long service life of our products with our name. Only licensed specialized companies that have experience with our products are permitted to install and maintain them. Check The Pro Clean Stratified Tank and the accompanying modules must be checked for possible transport damage after unloading. Any damage must be indicated on the delivery slip. 22

2 Pro-Clean Stratified Tank scope of delivery: français english italiano deutsch 1 pc. Tank 3 pc. Melamine resin insulating shell 1 pc. Melamine resin insulating lid 1 pc. Melamine resin insulating base 1 pc. PVC end cover 4 pc. Melamine resin insulation disks (with perforation), español ½ cover rosettes, various insulating bungs and covers to insulate the unused connections 23

3 Technical Description Max. backup operating pressure 3 bar Max. service water operating pressure 6 bar Hot water connection 1 female thread* V4A (no ) A insolation PRO - CLEAN Tank Cold water connection 1 female thread* V4A (no ) Heating/boiler connection 6/4 female thread* with inflow absorber Thermometer and sensor connection 1/2 female thread* B Max. temperature 110 C Specifications Tilt height 1 Weight Type Total height Ø with Ø without Width A with Width B with with insulation 1 insulation 1 insulation 1 insulation 1 insulation 1 PC 500 1,860 mm 850 mm 650 mm 1,020 mm 1,175 mm 1,820 mm 178 kg PC 800 2,010 mm 950 mm 750 mm 1,105 mm 1,280 mm 1,975 mm 210 kg PC 1000-B 2,050 mm 1,050 mm 850 mm 1,180 mm 1,380 mm 2,020 mm 240 kg PC 1000-S 2,220 mm 990 mm 790 mm 1,140 mm 1,320 mm 2,185 mm 235 kg PC ,300 mm 1,100 mm 900 mm 1,235 mm 1,440 mm 2,270 mm 276 kg PC ,290 mm 1,200 mm 1,000 mm 1,320 mm 1,540 mm 2,280 mm 303 kg PC ,380 mm 1,300 mm 1,100 mm 1,400 mm 1,640 mm 2,380 mm 360 kg PC ,270 mm 1,500 mm 1,300 mm 1,600 mm 1,840 mm 2,350 mm 448 kg PC ,760 mm 1,450 mm 1,250 mm 1,530 mm 1,790 mm 2,780 mm 458 kg PC ,390 mm 1,800 mm 1,600 mm 1,830 mm 2,130 mm 2,520 mm 550 kg PC ,900 mm 1,800 mm 1,600 mm 1,830 mm 2,130 mm 3,020 mm 630 kg 1) All size specifications are in a tolerance range of +/- 3% 24

4 Hot water output and spherical exchanger sizing with the Pro-Clean stratified tank: Type PC 500 PC 800 PC PC 1000-B1000-S PC 1250 PC 1500 PC 2000 PC 2500 PC 3000 PC 4000 PC 5000 Tank volume lt ,250 1,490 1,930 2,430 2,910 3,920 4,950 Domestic water corrugated pipe volume lt One-off pouring capacity 1 lt ,050 1,290 1,710 2,150 2,610 3,560 4,475 deutsch english Tapping quantity (hot water) -T 2 at 30 lt/min C T 2 at 40 lt/min C T 2 at 50 lt/min C T 2 at 70 lt/min C Area of use NF (hot water) ST10-40 ST10-40 ST20-40 ST20-40 ST20-40 ST20-40 ST20-40 ST20-40 ST60 ST60 ST60 can be combined with ST60k ST60k ST60k ST60k ST60k ST60k 1... Pouring capacity (hot water up to 38 C) when the backup tank is charged at 60 C Temperature difference between the backup tank temperature and the domestic water tapping temperature when the tank is half-full The specifications are normal consumption values. Specific calculations are made for extreme consumption e.g. in swimming pools, saunas etc Number of flats (3 occupants/flat). Apply only without circulation. italiano français español 25

5 1. Installing the Pro-Clean tank: The Pro-Clean Stratified Tank must be installed by a certified company in a dry, frost-free space. Observe applicable laws, regulations and standards for boiler house piping and sanitary installations. Depending on its size, the Pro-Clean Stratified Tank can be carried into the space in which it will be installed upright or on its side or be brought in with lifting equipment. The only gripping points that may be used are the 6/4 sleeves (52 mm) or the two closed ¾ sleeved fittings on the lid and base. Follow the installation sequence step by step from a) to d). a) After it is brought in, lay the Pro-Clean Stratified Tank on its side, install the base insulation, stand it upright and place it in its intended location. Observe necessary clearances for installing the insulation and electrical heating element as well as any connections to other tanks. 26

6 b) When installing the electrical heating element, seal and screw in the 2 reducing sleeve (from the electrical heating element original accessories). c) The tank, including the spherical exchanger, can now be connected. A licensed specialist company is to make all necessary connections as indicated in the hydraulic connection plan provided by Tisun, depending on the purpose and additional components, and to start up the tank (see the Pro-Clean Spherical Exchanger installation instructions). Caution: Only connection materials made of noble metals (such as gunmetal, brass, or stainless steel) or plastics should be used for the domestic water connections (no. 2 and no. 13). Suitable immersion tubes (max. 100 mm) must be screwed into the ½ sleeves. The tank must then be checked for pressure and leakage. Observe the flow rule: According to the flow rule, nobler metals (such as copper) should not be used before less noble metals (such as steel) because they can dissolve the subsequent less-noble metal. This causes both corrosion in the piping system and increased contaminant loads in the drinking water. The flow rule applies not only to piping, but also to all used installation parts. español français italiano english deutsch 27

7 d) Install an expansion tank ( ET ) of sufficient size: Guideline: 10% of the total heating system water capacity. Calculating the admission pressure of the expansion tank: For example, building height 10 m = 1.0 bar Excess pressure = 0.5 bar Heating-side system pressure = 1.5 bar Admission pressure (membrane) = bar Admission pressure ET = 1.3 bar 28

8 2. Installing the Pro-Clean tank insulation: a) Tank insulation: Beginning with the two shells that connect to the spherical exchanger, click all three shells as tightly together as possible from top to bottom using the ratchet buckles. español deutsch français italiano english 29

9 b) Place the melamine resin lid and the PVC end cover on the tank. The ratchet buckles must be at the tightest position. c) All unused sleeves may be insulated using the round flexible foam plates. 30

10 d) Attach the ½ rosettes and the cover plates. español français english italiano deutsch e) If the spherical exchanger is not used, the melamine resin disks and the black cover caps are placed over the dummy flanges. 31

11 Pro-Clean Spherical Exchanger scope of delivery: 1 pc. Spherical exchanger 1 pc. Melamine resin insulating shell 1 pc. Melamine resin insulating lid with PVC cover 1 pc. Melamine resin insulating base (perforated) with PVC cover 8 pc. Flat seals 4 pc. Stratified charging flaps 16 pc. Washers ø 12 and nuts M12 2 pc. Aluminium rails with plate nuts and bolts 6 pc. Sealing band 32

12 3. Mounting the Pro-Clean Spherical Exchanger: a) The necessary fittings for the two connections on the spherical exchanger (ST1 and ST2) must be sealed, secured and brought into the proper position. deutsch english b) Attach 4 pieces of the included flat seals to the Pro-Clean Stratified Tank using installation sealing compound. Next, place the stratified charging discs into position in the order given (according to the drawing on the spherical exchanger) and once again install 4 flat seals using installation sealing compound. ST1 ST2 italiano français español 33

13 c) Secure the spherical exchanger from bottom to top using the washers and M12 nuts with a torque of 9 11 knm. d) If the spherical exchanger is used, the perforated inner portions of the insulating discs are removed, and the resulting rings are placed over the spherical exchanger connection pipes. e) Connect the solar lines to the indicated connections (red/blue) using a detachable connection. 34

14 4. Mounting the Pro-Clean Spherical Exchanger insulation a) After the Pro-Clean insulation is assembled, the labels may be removed and the included plate nuts may be placed in the pre-drilled holes. español deutsch français italiano english b) Screw on the aluminium rails. 35

15 c) Place the spherical exchanger melamine resin base around the collector inflow and return lines. d) Glue the included sealing bands onto the Pro-Clean tank s insulation as shown in the photo. One sealing band is glued onto the middle of the spherical exchanger. e) Attach the spherical exchanger insulation shell to the aluminium rail using screws. f) Place the insulating lid onto the top side of the spherical exchanger insulation, close it with the end cover, and fasten both the insulating lid and end cover with the dowels. 36

16 When retro-fitting a new spherical exchanger onto an existing Pro-Clean Stratified Tank: When working with PC tanks with rigid PU foam insulation and aluminium external casings, the spherical exchanger must be insulated onsite. With all other PC tanks, attach the spherical exchanger s insulation and mark the location of the aluminium sheet metal rails. To mount the aluminium rails with: a) PC tanks with PVC flexible foam external casing (since May 2001): Screw plasterboard anchors (e.g. type TOX GDK 32S) through the flexible foam casing into the PU insulation and mount the aluminium sheet metal rails. b) PC tank with melamine resin insulation and EPS external casing: Carefully use a drill (Ø 5 mm) to drill through the EPS external casing and likewise attach the rails with plasterboard anchors. deutsch english italiano español français 37

17 START-UP a) Fill the domestic water corrugated pipe to 2 bar b) Fill the tank with water and carry out a leakage test using a max. of 5 bar c) Bring the tank to heating-side system pressure (max. 3 bar) d) Using the FE valve, deaerate and refill the tank by the breather tube e) Fill the corrugated pipe with drinking water to the desired domestic pressure level (max. 6 bar) f) Once more, check all connections for leaks. 38

18 5. Safety notes In general, all legal regulations and applicable versions of the corresponding standards should be observed. Especially when used with solar energy systems or solid fuel boilers, we recommend that you install a thermostatic mixing valve in the hot water line to protect from scalds. Oxygen must be prevented from entering the heating side (risk of corrosion and sludge formation). Safety equipment, on both the sanitary and heating sides, must be provided onsite according to local and technical regulations (safety valve, manometer, etc.). To even out pressure variations in the service water system, TiSUN recommends the use of a suitable expansion tank. We recommend the use of a decalcification system for water hardness levels higher than 15 dh (German degrees of hardness) in order to prevent damage to devices in the entire household resulting from calcification. deutsch english italiano español français 39

19 spherical exchanger

20 1 Spherical exchanger with layer flaps 11 Sensor immersion tube for solar sensor 2 HW connection (stainless steel) 13 CW connection (stainless steel) deutsch 3 Breather tube 15 Sensor immersion tube for boiler thermometer 4 Forward flow: re-heating 5 Sensor immersion tube for boiler sensor 6 Forward flow: heating loop 7 Electric heating element 8 Return: re-heating 9 Return: high temperature heating loop 10 Return: low temperature heating loop 16 Sensor immersion tube usually for boiler sensor 17 Sensor immersion tube 18 Sensor immersion tube 19 Drain 30 Corrugated connection pipe 31 Corrugated connection pipe 32 Corrugated connection pipe 33 Corrugated connection pipe español français italiano english 41