ErP OPERATIONS MANUAL FOR СOMMERCIAL CURTAINS PROTON HEAT DOOR C2. Safety precautions Construction and dimensions Technical parameters Installation

Transcription

1 OPERATIONS MANUAL FOR СOMMERCIAL CURTAINS PROTON HEAT DOOR C 0506 ErP 05 Water heating Electric heating Without heating Safety precautions Construction and dimensions Technical parameters Installation EN RU

2 CONTESTS Maintenance guide for commercial curtains PROTON HEAT DOOR C:. Introduction Safety precautions General information Dimensions and construction Technical characteristics Installation Connection of heat medium Control elements Wiring control elements Reference information... 0

3 . INTRODUCTION The company PROTON GROUP LLC thanks you for choosing commercial curtains PROTON HEAT DOOR C. This manual is an integral part of the product and must always accompany it, and should be transferred to the user. To provide proper wiring and application of the commercial curtain, please, study this manual thoroughly before installation. We recommend keeping the manual safe in order to address it during operation and maintenance. The user should strictly follow safety instructions while installing, using and servicing the unit. The access to the unit must be restricted for unauthorized and unqualified personnel. The appropriate training of the maintenance staff should be provided. The manufacturer disclaims any responsibility for damage caused by wrong installation and misuse of the unit. The manufacturer disclaims any responsibility for damage done by people who didn t study the manual. The manufacturer preserves the right to introduce any amendments to the manual without prior notification. The manufacturer preserves the right to alter the construction which doesn t impact its functioning and basic technical parameters. The commercial curtain is intended only and exclusively to be installed and used for purposes which it has been designed. Any misuse or noncompliance with the manufacturer s instructions may lead to property damages, personnel injuries or death. The user has to take measures to eliminate possibilities of wrong operation of the curtain. 3

4 . SAFETY PRECAUTIONS Before any actions connected with the air curtains, please, study this manual to provide safety. Installation and connection of the equipment to pipelines and networks must be performed by qualified personnel only, having appropriate access. During installation, start-up, repair and maintenance of the industrial curtain follow the safety rules. Install the сommercial curtain on a firm base or surface, which can stand its weight filled with water. Use screws appropriate for the material which the base is made of. Check correctness of wiring of the system, accordance of the heat medium parameters with the parameters indicated on the rating plate as well as leak proof of joints before filling in the heat medium. Avoid substances and impurities in the heat medium causing copper corrosion. Check compliance of parameters of the electrical supply network indicated on the сommercial curtain s rating plate before connecting to the power supply. Check grounding. Prohibit the use of the equipment without grounding as it may cause property damages, personnel injuries and death. Current network which feeds the curtain s motor and controls must be additionally protected by a fuse to prevent consequences of shunt fault. Thermal protection of fan motor is built-in and works in a standalone mode. -t While unit operating under low temperatures, the user must provide protection of the water heat exchanger or use heat medium with special additives preventing copper corrosion. To prevent defrosting of the сommercial curtain s heat exchanger when circulation of the heat medium is stopped during a heating period under outdoor temperatures lower than 0 C, you need to drain the heat medium from the heat exchanger and blow it off by compressed air. 4

5 3. GENERAL INFORMATION ErP 05 C commercial curtain model T water heating E electric heating F without heating 0 length 000 mm 5 length 500 mm 0 length 000 mm PROTON HD C-T distance of air stream PROTON HEAT DOOR C The company PROTON GROUP presents a series of commercial curtains PROTON HEAT DOOR C. This solution is a result of implementing experience accumulated while developing and introducing industrial curtains PROTON HEAT DOOR P. These curtains are designed for using in industrial and commercial sectors. They stand out for their stylish design, excellent quality and intelligent control systems. The commercial curtain will match any interior minimizing energy loss cutting off inflow of outdoor cold or hot air. Heating curtains with water heating Heating curtains apply hot water as a heat medium delivered by a heat source. They are very efficient and powerful, economical and require low overhead and operating costs. Heating curtains with electric heating These air curtains apply electric heating elements as a heat medium. The advantage of this equipment is that it is easy and simple to install. Electric curtains are an optimal solution for buildings where there is no hot water supply and its use is unreasonable. Air curtains with without heating The curtains without heating are designed for cutting off outdoor air in doorways of conditioned buildings, refrigerators, where ingress of outdoor air is undesirable. This type of curtains is very effective for preventing access of dust, insects, gases, etc. 5

6 4. DIMENSIONS AND CONSTRUCTION Dimensions of commercial curtain PROTON HEAT DOOR C 30 / 548 / Major components of the commercial curtain PROTON HEAT DOOR C Depending on a type the commercial curtain PROTON HEAT DOOR C consists of several major components: Casing The casing consists of metal elements dyed by polymeric paint. Tangential fan The air curtains PROTON HEAT DOOR C are equipped with tangential fans with single-phase asynchronous motor drive. Such fans are distinguished by high efficiency consuming less power with low noise pressure. Impellers of the fan are produced taking into account optimal geometric and aerodynamic characteristics which increase life-time of the motor. Nozzle At the design stage we took into consideration all recommendations on air stream direction to an opened doorway to enhance their efficiency. The angle of 8 degrees is optimal for doorways of to 4 m. Optimally designed system of outlet air direction enables to provide highest possible blowout at low noise level. Heat exchanger The heat exchanger consists of copper tubes and aluminum lamellas pressed on them. It is equipped with copper pipes with threading connection (external thread 3/4 ). The copper-aluminum heat exchanger is distinguished by high efficiency, is not exposed to corrosion if a prepared heat medium with no additives causing copper corrosion is used. Maximal parameters of heat medium supply are 95 C/,6 MPa. Needle-shaped electric heaters Needle-shaped electric heaters made of high-alloy stainless steel are installed into the commercial air curtains. Their construction allows to instantly switch to maximal heat transfer and likewise to cool down fast. To prevent overheat of needle-shaped electric heaters fusetrons of two types are built in into the heaters to provide safe turn off in case of overheat. The frame for mount the heaters is made of galvanized steel. 6

7 5. TECHNICAL CHARACTERISTICS 5. Commercial curtains with water heating PROTON HD C-T-350 General parameters Air curtain s standard size Airflow Heat power range Max. warm air throw Air temperature increase Volume of water in heat exchanger Noise level Max. temperature of heat medium Max. working pressure Diameter of connection pipes Weight Supply voltage of the curtain Rated current of the curtain Power of motors Motor protection rating Dimensions (WxHxL) mm m³/h kw m С dm³ db С MPa inch kg V/Hz А W IP mm HD С-T /400/ /58/ / / х300х350 Parameters according to the heat medium Parameters T z / Tp Water 90/70 Water 80/60 Water 70/50 Water 60/40 P p 3 Qp P g P p Q w p P g P p Q w p P g P p Q w p P g P p Q w (m³/h) (m³/h) (m³/h) p (m³/h) (kw) (m³/h) (kpa) (kw) (kpa) (kw) (kpa) (kw) (kpa) P z water temperature at the inlet of the commercial curtain P p water temperature at the outlet of the commercial curtain Q w water consumption Q p air consumption P p air temperature at the inlet of the commercial curtain P p air temperature at the outlet of the commercial curtain P g heat power of the commercial curtain p water pressure drop in heat exchanger Data on operating characteristics of commercial curtains PROTON HEAT DOOR C when using heat medium with differing temperatures is to be provided on demand. There is danger of heat exchanger defrosting (breakage) if room temperature falls lower than 0 С. As maximal pressure of heat medium is,6 MPa, water circuit system must have protection from pressure rise higher than accepted value. 7

8 5. TECHNICAL CHARACTERISTICS 5. Commercial curtains with water heating PROTON HD C-T-355 General parameters Air curtain s standard size Airflow Heat power range Max. warm air throw Air temperature increase Volume of water in heat exchanger Noise level Max. temperature of heat medium Max. working pressure Diameter of connection pipes Weight Supply voltage of the curtain Rated current of the curtain Power of motors Motor protection rating Dimensions (WxHxL) mm m³/h kw m С dm³ db С MPa inch kg V/Hz А W IP mm HD С-T /3400/ /59/ /4 4 30/ х300х350 Parameters according to the heat medium Parameters T z / Tp Water 90/70 Water 80/60 Water 70/50 Water 60/40 P p 3 Qp P g P p Q w p P g P p Q w p P g P p Q w p P g P p Q w (m³/h) (m³/h) (m³/h) p (m³/h) (kw) (m³/h) (kpa) (kw) (kpa) (kw) (kpa) (kw) (kpa) P z water temperature at the inlet of the commercial curtain P p water temperature at the outlet of the commercial curtain Q w water consumption Q p air consumption P p air temperature at the inlet of the commercial curtain P p air temperature at the outlet of the commercial curtain P g heat power of the commercial curtain p water pressure drop in heat exchanger Data on operating characteristics of commercial curtains PROTON HEAT DOOR C when using heat medium with differing temperatures is to be provided on demand. There is danger of heat exchanger defrosting (breakage) if room temperature falls lower than 0 С. As maximal pressure of heat medium is,6 MPa, water circuit system must have protection from pressure rise higher than accepted value. 8

9 5. TECHNICAL CHARACTERISTICS 5.3 Commercial curtains with water heating PROTON HD C-T-350 General parameters Air curtain s standard size Airflow Heat power range Max. warm air throw Air temperature increase Volume of water in heat exchanger Noise level Max. temperature of heat medium Max. working pressure Diameter of connection pipes Weight Supply voltage of the curtain Rated current of the curtain Power of motors Motor protection rating Dimensions (WxHxL) mm m³/h kw m С dm³ db С MPa inch kg V/Hz А W IP mm HD С-T /4700/ /59/ /4 5 30/ х300х350 Parameters according to the heat medium Parameters T z / Tp Water 90/70 Water 80/60 Water 70/50 Water 60/40 P p 3 Qp P g P p Q w p P g P p Q w p P g P p Q w p P g P p Q w (m³/h) (m³/h) (m³/h) p (m³/h) (kw) (m³/h) (kpa) (kw) (kpa) (kw) (kpa) (kw) (kpa) P z water temperature at the inlet of the commercial curtain P p water temperature at the outlet of the commercial curtain Q w water consumption Q p air consumption P p air temperature at the inlet of the commercial curtain P p air temperature at the outlet of the commercial curtain P g heat power of the commercial curtain p water pressure drop in heat exchanger Data on operating characteristics of commercial curtains PROTON HEAT DOOR C when using heat medium with differing temperatures is to be provided on demand. There is danger of heat exchanger defrosting (breakage) if room temperature falls lower than 0 С. As maximal pressure of heat medium is,6 MPa, water circuit system must have protection from pressure rise higher than accepted value. 9

10 5. TECHNICAL CHARACTERISTICS 5.4 Commercial curtains with electric heating PROTON HD С-E-35 General parameters Air curtain s standard size Airflow Heat power Max. warm air stream throw Air temperature increase Noise level Weight mm m³/h kw m С db kg HD С-E-350 HD С-E-355 HD С-E /400/ /3400/ /4700/ /58/63 54/59/64 54/59/ Supply voltage of the curtain V/Hz 400/50 400/50 400/50 Rated current of the curtain А Power of motors W Motor protection rating IP Dimensions (WxHxL) mm 30х300х х300х х300х Commercial curtains without heating PROTON HD С-F-35 General parameters Air curtain s standard size Airflow Max. air stream throw Noise level Weight mm m³/h m db kg HD С-F-350 HD С-F-355 HD С-F /500/ /58/63 900/3500/ /59/ /4800/ /59/ Supply voltage of the curtain V/Hz 30/50 30/50 30/50 Rated current of the curtain А Power of motors W Motor protection rating IP Dimensions (WxHxL) mm 30х300х х300х х300х350 0

11 6. INSTALLATION Ways of installing commercial curtains PROTON HEAT DOOR C 6 m m Picture. Horizontal installation above a doorway. Picture. Vertical installation on both sides of a doorway. Air speed Motor speed Air stream throw (m) Air stream velocity (m/s) Effective air stream velocity must not be less than 3 m/s.

12 6. INSTALLATION Ways of mounting on mounting console СM C * The mounting console is designed for mounting the curtains. Original and patented construction enables to fix the curtains horizontally and vertically. Compact size and workability of the construction guarantee safe operation of PROTON HEAT DOOR C. * HD C-350 pcs. HD C-355 pcs. HD C pcs. Dimensions of mounting console СM C R4,75 4 radiuses

13 6. INSTALLATION Dimensions of commercial curtain PROTON HEAT DOOR C with mounting console CM C For the curtain,0 m: For the curtain,5 m: 74 For the curtain,0 m: 74 3

14 INSTALLATION Horizontal installation A 9 A 900/30 Bolts for removing the cover and wiring the curtain M6 х 0 6 pcs (8 pcs). Screw M8х50 4 pcs (6 pcs). Washer M8 4 pcs (6 pcs) 30/548 B B. Screw M8х50 4 pcs (6 pcs). Washer M8 4 pcs (6 pcs) 30/548 4

15 INSTALLATION Vertical installation A A. Screw M8х50 4 pcs (6 pcs). Washer M8 4 pcs (6 pcs) 5

16 7. CONNECTION OF HEAT MEDIUM Piping commercial curtains PROTON HEAT DOOR C Air outtake Ball cock Ball cock 0,003 Outlet pipeline Inlet pipeline PROTON HEAT DOOR C Drain Coarse filter Industrial curtains can be installed in closed heating systems with forced circulation with maximal temperature of the heat medium 95 C and maximal pressure,6 MPa.. The air curtain has to be completed with intercepting cocks on the inlet and outlet pipes.. It is recommended to install a coarse filter on the inlet pipe and air outtake on the outlet pipe. 3. Provide at least one cock for heat medium drainage on the bottom point on the piping scheme of the curtain. 4. Provide at least one air outtake on the upper point on the piping scheme of the curtain. 5. The diameter of pipes should be selected in accordance with hydraulic calculations of the heat supply system. 6. Heating tubes from the heating system pipe to the curtain must be installed with the pitch of 3 to the pipes the heat supply system. 7. All cable trays for wiring a fan should be installed higher than pipes of the heating system. 8. Installation must be done by technician/company who has appropriate permissions for performing such a type of work. Manifold of a heat medium When connecting the heat medium pay your attention that manifolds of the heaters must be fixed. For this use two keys: one for fixing heat exchanger manifolds, the second for connecting it to the system. 6

17 8. CONTROL ELEMENTS ECOMATIC PRO ECOMATIC PRO is a control element with help of which advantages of heating and ventilation systems become more noticeable and perceivable as its use provide comfortable inside temperature and significant energy savings due to fast response of the system to changes of climatic conditions in a room. Using PROTON PRO you increase equipment lifetime protecting it from functioning under alarm mode. RTS 0 Switch panel RST 0 is a mechanical panel to control temperature and fan s rotation speed. Fast heating of the building. Control of necessary temperature. Energy savings. Ability to regulate the motor. Easy to operate. Comfortable temperature control with accuracy of up to C. Reduction of the noise level DC 30 Door contactor A door contactor is a device designed for automatic turn on of the mechanism (a curtain) when a moving part (door) reaches a certain place. The door contactor has two pairs of contacts, normally opened and normally closed. Closed pair allows to control a connection position of a limit switch: if a signal is transferred by this pair doesn t return, you can conclude that a cable to the switch has been damaged. Opened pair can be used to transfer a signal after the contactor had responded. IP65 protection of the casing. Mechanical endurance hours. More information about ECOMATIC PRO you can receive on demand. 7

18 9. WIRING CONTROL ELEMENTS 9. Wiring of commercial curtain with water heating or curtain without heating Connecting iron in the curtain L N PE DC V/50 Hz B 4 L N PE HEAT OFF 9 8 HIGH 7MED 6 COOL LOW RTS 0 Provide installation of a device protecting the motor from shunt fault (B 4 on the scheme). Reverse wiring of the power wire L and N is prohibited. To remove the cover and wiring the curtain see page 4. 8

19 9. WIRING CONTROL ELEMENTS 9. Wiring of commercial curtain with electric heating Connecting iron in the curtain L 3 L L N PE DC 30 3~400 V/50 Hz B 4 B 4 B 4 LL 3 L N PE HEAT OFF 9 8 HIGH 7MED 6 COOL LOW RTS 0 Provide installation of a device protecting the motor from shunt fault (B 4 on the scheme). Reverse wiring of the power wire L and N is prohibited. To remove the cover and wiring the curtain see page 4. 9

20 0. REFERENCE INFORMATION 0. Table of pressure calculation on a wire depending on its section Material of the conductor copper: Section of current conducting core, mm Material of the conductor copper Voltage, 0 V Voltage, 380 V Current, A Power, kw Current, A Power, kw Material of the conductor aluminum: Section of current conducting core, mm Material of the conductor aluminum Voltage, 0 V Voltage, 380 V Current, A Power, kw Current, A Power, kw Data is presented as a reference. For calculations for actual projects address to specialists. 0

21 0. REFERENCE INFORMATION 0. Recommended diameters of pipes depending on power of equipment s heat output kw Water consumption Inside diameter Type 5 kw m³/h 0 mm 3/4 3 kw.0 m³/h 5 mm 39 kw.6 m³/h 3 mm 4 6 kw.5 m³/h 40 mm 96 kw 4.0 m³/h 50 mm 80 kw 8.0 m³/h 70 mm Data is presented as a reference. For calculations for actual projects address to specialists.

22 FOR NOTES

23 FOR NOTES 3

24 Service department In case of any failures in operation of equipment address the authorized support centers of the Manufacturer. For information about support centers and procedure of claim submission contact Manufacturer s service department: PROTON GROUP LLC 03680, Ukraine, Kyiv, 3, Nesterova str. Tel.: +380 (44) Fax: +380 (44) service@proton.kiev.ua