ErP OPERATIONS MANUAL FOR AIR HEATER PROTON AST. PROTON AST Air Heater with the anemostat

Transcription

1 OPERATIOS MAUAL FOR AIR HEATER PROTO AST ErP 2015 PROTO AST Air Heater with the anemostat Safety precautions Construction and dimensions Technical parameters Installation E RU

2 COTETS Operations manual for air heater with the anemostat PROTO AST: 1. Introduction Safety precautions General information Dimensions Construction Technical characteristics Mounting consoles Installation Connection of heat medium Control elements Wiring control elements Reference information

3 1. ITRODUCTIO The company PROTO GROUP LLC thanks you for choosing air heaters PROTO. This manual is an integral part of the product and must always accompany it, and should be transferred to the user. To provide proper wiring and application of the unit, please, study this manual thoroughly before installation. We recommend keeping the manual safe in order to address it during operation. The user should strictly follow safety instructions while installing, using and servicing the unit. The access to the unit must be restricted for unauthorized and unqualified personnel. The appropriate training of the maintenance staff should be provided. The manufacturer disclaims any responsibility for damages caused by wrong installation and misuse of the unit. The manufacturer disclaims any responsibility for damages done by people who didn t study the manual. The manufacturer preserves the right to introduce any amendments to the manual without prior notification. The manufacturer preserves the right to alter the construction which doesn t impact its functioning and basic technical parameters. The air heater is intended only and exclusively to be installed and used for purposes which it has been designed. Any misuse or noncompliance with the manufacturer s instructions may lead to property damages, personnel injuries or death. The user has to take measures to eliminate possibilities of misuse of the unit. 3

4 2. SAFETY PRECAUTIOS Before any actions connected with the air heater, please, study this manual to provide safety. Installation and connection of the equipment to pipelines and networks must be performed by qualified personnel only, having appropriate access. During installation, start-up, repair and maintenance of the air heater follow the safety rules. Install the unit on a firm base or surface, which can stand its weight filled with water. Use screws appropriate for the material which the base is made of. Check correctness of connections of the system, accordance of the heat medium parameters to the parameters indicated on the rating plate as well as leak proof of joints before filling in the heat medium. Avoid substances and impurities in the heat medium causing copper corrosion. Check compliance of parameters of the electrical supply network to the ones indicated on the unit s rating plate before connecting to the power supply. Check grounding. Prohibit the use of the unit without grounding as it may cause property damages, personnel injuries and death. Current network which feeds the unit s motor and controls must be additionally protected by a fuse to prevent consequences of shunt fault. Thermal protection of fan s motor is built-in and works in a standalone mode. -t While the air heater is operating under low temperatures, the user must provide protection of the water heat exchanger or use heat medium with special additives preventing copper corrosion. To prevent defrosting of the air heater s heat exchanger when circulation of the heat medium is stopped during a heating period under outdoor temperatures lower than 0 C, you need to drain the heat medium from the heat exchanger and blow it off by compressed air. 4

5 3. GEERAL IFORMATIO ErP 2015 PROTO AST It is designed for effective heating of the premises with the ceilings not higher than 5 m. It enables the airflow to be distributed optimally within the space, which provides fastest possible heating. The series is equipped with multi-speed. In order to further improve energy saving, the EC-motor can be used. Application of PROTO AST 2-5 m PROTO AST is to be used in low ceiling buildings and where even air distribution, not zonal, is required. They are installed under the ceiling that provides free air circulation even at decreased flow speed. Advantages: even air distribution, fast and effective heating of a building. It is to be used in small production facilities, parking, green houses, and workshops. 5

6 4. DIMESIOS Dimensions of the air heater PROTO AST Dimensions of air heaters PROTO AST 35 / AST 55 / AST

7 5. COSTRUCTIO Major components of the air heater PROTO AST Casing The casing consists of a black plastic diffusor and a metal front panel (anemostat), dyed by powder paint. The anemostat is an air distributor serving for supplying and even air distribution in the room as well as lowing air stream speed. Fan The fan is fixed in a special diffuser on the back of the unit, thanks to which air flow is evenly distributed on the heat exchanger s surface. This provides its most effective application. This solution decreases noise level created by the flowing air. The fan is equipped with a special grill which protects the heater from falling in of debris, leaves etc. as well as prevents possible personnel injures or death caused by rotating fan s blades. Rated power supply of PROTO AST fans is 230 /50 Hz. Motor protection grade is IP54. Operating temperature is up to +55 C. Heat exchanger The heat exchanger consists of copper tubes and aluminum lamellas pressed on them. It is equipped with copper pipes with threading connection (external thread 3/4 ). The copper-aluminum heat exchanger is distinguished by high efficiency, is not exposed to corrosion if you don t use substances and impurities in the heat medium causing copper corrosion. Maximal parameters of heat medium supply are 105 C/1,6 MPa. 7

8 6. TECCAL CHARACTERISTICS General parameters AST 15 AST 35 AST 55 AST 75 umber of heat exchanger rows Airflow Heating power Air temperature increase R m³/h kw С Max. temperature of heat medium С Max. working pressure MPa Max. warm air throw m olume of water in heat exchanger dm³ Diameter of connection pipes inch 3/4 3/4 3/4 3/4 Weight without heat medium kg Supply voltage /Hz 230/50 230/50 230/50 230/50 Motor power W Rated current of motor А oise level db Motor protection rating IP Parameters according to the heat medium AST 15 Parameters T z / Tp ( С) Water 90/70 Water 80/60 Water 70/50 Water 60/40 Qp (m³/h) P p1 ( С) P g (kw) P p2 Q w p P g P p2 Q w p P g P p2 Q w p P g P p2 Q w ( С) (m³/h) (kpa) (kw) ( С) (m³/h) (kpa) (kw) ( С) (m³/h) (kpa) (kw) ( С) (m³/h) p (kpa) Parameters according to the heat medium AST 35 Parameters T z / Tp ( С) Water 90/70 Water 80/60 Water 70/50 Water 60/40 Qp (m³/h) 5500 P p1 ( С) P g (kw) P p2 Q w p P g P p2 Q w p P g P p2 Q w p P g P p2 Q w ( С) (m³/h) (kpa) (kw) ( С) (m³/h) (kpa) (kw) ( С) (m³/h) (kpa) (kw) ( С) (m³/h) p (kpa) Parameters according to the heat medium AST 55 Parameters T z / Tp ( С) Water 90/70 Water 80/60 Water 70/50 Water 60/40 Qp (m³/h) 5000 P p1 ( С) P g (kw) P p2 Q w p P g P p2 Q w p P g P p2 Q w p P g P p2 Q w ( С) (m³/h) (kpa) (kw) ( С) (m³/h) (kpa) (kw) ( С) (m³/h) (kpa) (kw) ( С) (m³/h) p (kpa) 8

9 6. TECCAL CHARACTERISTICS Parameters according to the heat medium Parameters T z / Tp ( С) AST 75 Water 90/70 Water 80/60 Water 70/50 Water 60/40 Qp (m³/h) 4500 P p1 ( С) P g (kw) P p2 Q w p P g P p2 Q w p P g P p2 Q w p P g P p2 Q w ( С) (m³/h) (kpa) (kw) ( С) (m³/h) (kpa) (kw) ( С) (m³/h) (kpa) (kw) ( С) (m³/h) p (kpa) P z water temperature at the inlet of the unit P p water temperature at the outlet of the unit Q w water consumption P p1 air temperature at the inlet of the unit P p2 air temperature at the outlet of the unit p water pressure drop in heat exchanger P g heat power of the unit Q p air consumption Data on operating characteristics of air heater PROTO, when using heat medium with differing temperatures, is to be provided on demand. There is danger of heat exchanger defrosting (breakage) if room temperature falls lower than 0 C. As maximal pressure of the heat medium is 1,6 MPa, the water circuit system must have protection from pressure rise higher than accepted value. 9

10 Вентилято 7. MOUTIG COSOLES 7.1 Mounting console CM 2D Order of installation М8 М М8 М8 2 Fasten the mounting console 1 on the air heater s body using fixing screws 2 and rings 3. Use fasteners designed for the material which the base is made of.. 10

11 7. MOUTIG COSOLES Fastening dimensions of the mounting console CM 2D Mounting console CM 3D Mini Fastening dimensions of the mounting console СM 3D Mini

12 8. ISTALLATIO Ceiling mounting of air heater PROTO AST 15 Distance from a ceiling, min. Mounting height Ceiling mounting of air heaters PROTO AST 35, AST 55, AST 75 Distance from a ceiling, min. Mounting height 0,15 m 2-5 m 0,25 m 2-5 m 2-5 m Монтаж Recommended аппарата distances PROTO from E 15 walls and ceiling Manifold of a heat exchanger Êðåïåæíûå ðàçìåðû ìîíòàæíîé êîíñîëè min 0,5 м min 0,15 м min 0,25 м min 0,5 м oncompliance with the minimal distance (0,25 m (0,15 m for air heaters AST 15)) from a wall or ceiling will lead to wrong operation of the air heater which, in turn, will influence the useful life of the equipment. When connecting the heat medium pay your attention that manifolds of the air heater must be fixed. For this use two keys: one for fixing heat exchanger manifolds, the second for connecting it to the system. 12

13 9. COECTIO OF HEAT MEDIUM Piping unit heaters PROTO AST Air outtake Ball cock PROTO AST Two-way valve with actuator Ball cock 0,003 Outlet pipeline Inlet pipeline Drain Coarse filter Switch panel or Programmable controller Air heating units can be installed in closed heating systems with forced circulation with maximal temperature of the heat medium 105 C and maximal pressure 1,6 MPa. When connecting to the heating main pipes it is necessary to provide the following conditions: 1. Installation of the air heater should be carried out referring to the minimal distances from walls, ceiling and floor. 2. The air heater has to be completed with intercepting cocks on the inlet and outlet pipes. 3. It is recommended to install a coarse filter on the inlet pipe. 4. Provide at least one cock for heat medium drainage on the bottom point on the piping scheme of the air heater. 5. Provide at least one air outtake on the upper point on the piping scheme of the air heater. 6. The diameter of pipes should be selected in accordance with hydraulic calculations of the heat supply system. 7. Heating tubes from the heating system pipe to the air heater must be installed with the pitch of 3 to the pipes the heat supply system. 8. All cable trays for wiring a fan and two-way valve should be installed higher than pipes of the heating system. 9. Installation must be done by technician/company who has appropriate permissions for performing such a type of work. 13

14 10. COTROL ELEMETS ECOMATIC PRO ECOMATIC PRO is a control element with help of which advantages of heating and ventilation systems become more noticeable and perceivable as its use provide comfortable inside temperature and significant energy savings due to fast response of the system to changes of climatic conditions in a room. Using PROTO PRO you increase equipment lifetime protecting it from functioning under alarm mode. RS 330 Switch panel The switch is designed to control asynchronous three-speed motor and enables to choose speed of fan operation or to turn it off. It is equipped with light indicators. Manual setting of fan working mode ( high, ME medium, LO low, OFF turned off). Light indication of chosen rotation speed. Easy to install and simple in use. RA Thermostat The room mechanical thermostat is designed to control temperature in a room regulating the drive of a heat medium supply valve. Diverse ways to connect a control devise (an actuator or a fan s motor with help of additional relay). Simple and reliable construction. Availability. Energy savings. RT 55 Industrial thermostat Industrial mechanical thermostat is designed to control temperature and regulate heat medium supply by a valve s drive. The thermostat with IP55 can be installed in various buildings, including dusty and humid environments. Accurate measurement due to capillary mechanism. Ability to operate in low temperatures (up to 0 C). Ability to operate in humid and aggressive environments. Ability of direct commutation of electronically-dependent devices. More information about ECOMATIC PRO you can receive on demand. 14

15 10. COTROL ELEMETS RD Programmable thermostat Programmable chrono-thermostat with high accuracy controls set temperature in a room, enables to program operation of air heaters PROTO in the modes day-night and 7-day calendar. Programmability of working cycles of the air heating system. Available and effective solution. Convenient interface and soft light. Ability to connect external temperature sensor. RTS 10 Switch panel RST 10 is a mechanical panel to control temperature and fan s rotation speed. Fast heating of the building. Control of necessary temperature. Energy savings. Ability to regulate the motor. Easy to operate. Comfortable temperature control with accuracy of up to 1 C. Reduction of the noise level RTS 30 Programmable сontroller RTS 30 is a programmable controller of temperature and fan s rotation speed. Programmable temperature mode with accuracy of up to 0,5 C. Automatic regulation of fan s rotation speed. Remote controller RC 30 (option). Connection of temperature sensor(-s) TC 65 (option). High level of energy savings. Reduction of the noise level POWER BOX Сontrol device POWER BOX is a bloc to control fan s motor. Easy to set up and accurate regulation. Can provide control over up to 9 air heaters. High efficiency. More information about ECOMATIC PRO you can receive on demand. 15

16 10. COTROL ELEMETS SR Two-way valve with actuator A valve with actuator (power supply 230 ) allows to regulate heat medium supply in a standalone mode from a controller or thermostat. Precise control over heat medium flow. Energy savings. IP54 protection. Effective hydraulic regulation of the heat supply system. TC 65 External thermal sensor The sensor is designed to fix temperature in a room and transfer data to a controller. The sensors have IP65 construction, that allows to apply them in industrial buildings (dusty, moist, explosive environments). High accuracy. Ability to connect a group of large buildings. Ability to use in explosive buildings. More information about ECOMATIC PRO you can receive on demand. 16

17 11. WIRIG COTROL ELEMETS 11.1 Wiring of single-phase three-speed to switch panel RS 330 RS 330 ME LO OFF OFF MELO L1 230 /50 Hz B 4 L PE Provide installation of a device protecting the motor from shunt fault (B 4 on the scheme). 1 х RS х AST 15 1 х AST 35, AST 55, AST 75 17

18 11. WIRIG COTROL ELEMETS 11.2 Wiring of single-phase three-speed to switch panel RS 330 and thermostat RA (RT 55, RD) RS 330 SR ME LO OFF OFF MELO L1 230 /50 Hz B 4 L PE RA L or RT 55 L С PE 2 1 or Provide installation of a device protecting the motor from shunt fault (B 4 on the scheme). TC65 L RD 1 х RS х AST 15 1 х AST 35, AST 55, AST

19 11. WIRIG COTROL ELEMETS 11.3 Wiring of single-phase three-speed s to the switch panel RTS 10 (having reached set temperature in a room the valve SR closes) RTS 10 SR HEAT GH OFF 9 8 7MED 6 COOL LOW 230 /50 Hz B 4 L PE SR Provide installation of a device protecting the motor from shunt fault (B 4 on the 1 х RTS 10 scheme). 6 х AST 15 1 х AST 35, AST 55, AST 75 19

20 11. WIRIG COTROL ELEMETS 11.4 Wiring of single-phase three-speed s to the switch panel RTS 10 (having reached set temperature in a room the fan turns off) RTS HEAT GH OFF 9 8 7MED 6 COOL LOW 230 /50 Hz B 4 L PE Provide installation of a device protecting the motor from shunt fault (B 4 on the 1 х RTS 10 scheme). 6 х AST 15 1 х AST 35, AST 55, AST 75 20

21 11. WIRIG COTROL ELEMETS 11.5 Wiring of single-phase three-speed s to programmable сontroller RTS 30 TC 65 RTS 30 SR /50 Hz B 4 L PE SR Provide installation of a device protecting the motor from shunt fault (B 4 on the 1 х RTS 30 scheme). 4 х AST 15 1 х AST 35, AST 55, AST 75 21

22 11. WIRIG COTROL ELEMETS 11.6 Wiring of single-phase three-speed s to POWER BOX with switch panel RTS 10 (connection of a few fans to one wire) SR SR SR POWER BOX RTS LO ME HEAT GH 9OFF8 7MED6 COOL LOW Up to 3 air heaters can be connected to one line. PE Up to 9 air heaters can be connected. Provide installation of a device protecting the motor from shunt fault (B 4 on the scheme). 230 /50 Hz B 4 L PE 22

23 11. WIRIG COTROL ELEMETS 11.7 Wiring of single-phase three-speed s to POWER BOX with switch panel RTS 10 (connection fans to different wires) SR SR SR POWER BOX RTS LO ME HEAT GH 9OFF8 7MED6 COOL LOW Up to 9 air heaters can be connected. PE Up to 3 air heaters can be connected to one line. Provide installation of a device protecting the motor from shunt fault (B 4 on the scheme). 230 /50 Hz 23 B 4 L PE

24 11. WIRIG COTROL ELEMETS 11.8 Wiring of single-phase three-speed s to POWER BOX with programmable сontroller RTS 30 (connection of a few fans to one wire) SR SR SR POWER BOX LO ME TC 65 RTS PE Up to 3 air heaters can be connected to one line. 230 /50 Hz B 4 L PE Up to 9 air heaters can be connected. Provide installation of a device protecting the motor from shunt fault (B 4 on the scheme). 24

25 11. WIRIG COTROL ELEMETS 11.9 Wiring of single-phase three-speed s to POWER BOX with programmable сontroller RTS 30 (connection of fans to different wires) SR SR SR LO ME POWER BOX TC 65 Up to 9 air heaters can be connected. PE RTS 30 Up to 3 air heaters can be connected to one line Provide installation of a device protecting the motor from shunt fault (B 4 on the scheme). 230 /50 Hz B 4 L PE 25

26 12. REFERECE IFORMATIO 12.1 Table of pressure calculation on a wire depending on its section Material of the conductor copper: Section of current conducting core, mm Material of the conductor copper oltage, 220 oltage, 380 Current, A Power, kw Current, A Power, kw Material of the conductor aluminum: Section of current conducting core, mm Material of the conductor aluminum oltage, oltage, 380 Current, A Power, kw Current, A Power, kw Data is presented as a reference. For calculations for actual projects address to specialists. 26

27 12. REFERECE IFORMATIO 12.2 Recommended diameters of pipes depending on power of equipment s heat output kw Water consumption Inside diameter Type 15 kw 0.6 m³/h 20 mm 3/4 23 kw 1.0 m³/h 25 mm 1 39 kw 1.6 m³/h 32 mm kw 2.5 m³/h 40 mm kw 4.0 m³/h 50 mm kw 8.0 m³/h 70 mm Data is presented as a reference. For calculations for actual projects address to specialists. 27

28 Service department In case of any failures in operation of equipment address the authorized support centers of the Manufacturer. For information about support centers and procedure of claim submission contact Manufacturer s service department: PROTO GROUP LLC 03680, Ukraine, Kyiv, 3, esterova str. Tel.: +380 (44) Fax: +380 (44) service@proton.kiev.ua