Control output N Indicator - Without control output R Relay output + SSR drive output (4-digit) Set by touch switch

Transcription

1 TC eries ingle, PID Control Controller Features Realizes ideal temp. controlling with newly developed PID control algorithm and 1ms high speed sampling Built-in relay output or R output selectable : Enables to phase control and cycle control with R drive output (RP function) Dramatically increased visibility using wide display part Mounting space saving with compact design : pprox. 38% reduced size compared with existing model (depth-based) V/ deviation indicatable Please read afety Considerations in operation manual before using. Ordering Information T C 1 R Control output N Indicator - Without control output R Relay output + R drive output 1 Power supply 2 2VC 5/6z, 2-8VDC 1-2VC 5/6z larm output N No alarm output 1 larm 1 output 2 larm 1 output + larm 2 output 2-72 Item 1: In case of the C voltage model, R drive output method (standard / control, cycle, control, phase control) is available to select. 2: It is unavailable for TCP, TCY. 3: 11-pin socket (PG-11, P-11(N)) for TCP: sold separately. pecifications eries TC TCP TCY TCM TCW TC TCL Power supply C power C/DC power llowable voltage range Power C power consumption C/DC power method 1-2VCᜠ 5/6z 2VCᜠ 5/6z, 2-8VDCᜡ 9 to 11% of rated voltage Max. 5V (1-2VC 5/6z) Max. 5V (2VC 5/6z), max. 3W (2-8VDC) 7-segment (red), other display (green, yellow, red) LED Character size (W ) mm mm mm mm mm mm Input type etting type RTD Digit ize Thermocouple DPt1Ω, Cu5Ω (allowable line resistance max. 5Ω per a wire) K(C), J(IC), L(IC) DIN W8 8mm (terminal block type) P DIN W8 8mm (11-pin plug type) 3 Y DIN W72 36mm M DIN W72 72mm DIN W8 96mm W DIN W96 8mm L DIN W96 96mm 9999 (-digit) RTD t room temperature (23 ±5 ): ( ±.5% or ±1, select the higher one) ±1-digit accuracy 1 Out of room temperature range: ( ±.5% or ±2, select the higher one) ±1-digit Thermocouple For TCP, add ±1 by accuracy standard. 1: Thermocouple L(IC) type, RTD Cu5Ω t room temperature (23 ±5 ): ( ±.5% or ±2, select the higher one) ±1-digit Out of room temperature range: ( ±.5% or ±3, select the higher one) ±1digit In case of TCP eries, ±1 will be added. C T et by touch switch controller

2 ingle, PID Control pecifications eries TC TCP TCY TCM TCW TC TCL Control Relay 25VCᜠ 3, 3VDCᜡ 3, 1a output R 12VDCᜡ ±2V 2m Max. larm output L1, L2 Relay: 25VC 1 1a ( TCP, TCY have L1 only.) Control method / and P, PI, PD, PID control ysteresis 1 to 1 / (.1 to 5. / ) variable Proportional band (P).1 to / Integral time (I) to 9999 sec Derivative time (D) to 9999 sec Control period (T).5 to 12. sec Manual reset. to 1.% ampling period 1ms Dielectric C power 2,VC 5/6z for 1 min (between input terminal and power terminal) strength C/DC power 1,VC 5/6z for 1 min (between input terminal and power terminal) Vibration.75mm amplitude at frequency of 5 to 55z (for 1 min) in each X, Y, Z direction for 2 hours Mechanical OUT: over 5,, operations, L1/2: Over 5,, operations Relay life cycle OUT: over 2, operations (25VC 3 resistive load) Electrical L1/2: over 3, operations (25VC 1 resistive load) Insulation resistance Over 1MΩ (at 5VDC megger) Noise immunity quare-wave noise by noise simulator (pulse width 1us) ±2kV R-phase and -phase Memory retention pprox. 1 years (when using non-volatile semiconductor memory type) Environment mbient temperature -1 to 5, storage: -2 to 6 mbient humidity 35 to 85%R, storage: 35 to 85%R Insulation type Double insulation or reinforced insulation (mark:, Dielectric strength between the measuring input part and the power part: C power 2kV, C/DC Power 1kV) pproval Weight 2 pprox. 11g pprox. 123g pprox. 17g pprox. 2g pprox. 19g pprox. 19g pprox. 25g (approx. 9g) (approx. 76g) (approx. 85g) (approx. 133g) (approx. 122g) (approx. 122g) (approx. 155g) 2: The weight includes packaging. The weight in parenthesis is for unit only. Environment resistance is rated at no freezing or condensation. Connections TC eries has selectable control output; Relay output, and R drive output. C/DC power type does not have RP function. Use crimp terminals or teminals of size specified below. a a b a b c b <Round> <Forked> (unit: mm) <Crimp terminal> a Min. 3.mm Min. 3.mm b Max. 5.8mm Max. 5.8mm TC R OUT: 12VDC ±2V 2m Max. TCY 1 OURCE: 1-2VC 5V 5/6z, 2VC 5V 5/6z, 2-8VDC 3W 1 2 L1 OUT: 25VC 1 1a L2 OUT: VC 1 1a Relay OUT: 9 25VC 3 1a 3VDC 3 1a L1 OUT: 25VC 1 1a B B' RTD TC ENOR Relay OUT: 25VC 3 1a 3VDC 3 1a R OUT: 12VDC ±2V 2m Max. 1 B' RTD 1: C power: 1-2VC 5V 5/6z C/DC power: 2VC 5V 5/6z, 2-8VDC 3W B TC ENOR OURCE: 1-2VC 5V 5/6z, 2VC 5V 5/6z, 2-8VDC 3W Terminal number a b c 1 to N 6 Max. 1.9 Max.. TCP Relay OUT: 25VC 3 1a 3VDC 3 1a TC RTD B' ENOR TCW B L1 OUT: 25VC 1 1a R OUT: 12VDC ±2V 2m Max. 1 L1 OUT: 25VC 1 1a ENOR TC RTD B' L2 OUT: 25VC 1 1a B Relay OUT: 25VC 3 1a 3VDC 3 1a 1 R OUT: 12VDC ±2V 2m Max. OURCE: 1-2VC 5V 5/6z, 2VC 5V 5/6z, 2-8VDC 3W -73 () Photoelectric (B) Fiber Optic (C) Door/rea (D) Proximity (E) Pressure (F) Rotary Encoders (G) Connectors/ Connector Cables/ ensor Distribution Boxes/ockets () (I) Rs / Power (J) Counters (K) Timers (L) Panel (M) Tacho / peed / Pulse (N) Units (O) ensor (P) witching Mode Power upplies (Q) tepper Motors & Drivers & (R) Graphic/ Logic Panels () Field Network Devices (T) oftware OURCE: 1-2VC 5V 5/6z, 2VC 5V 5/6z, 2-8VDC 3W

3 TC eries TCM TC/L 1 13 R OUT: 12VDC ±2V 2m Max. 1 OURCE: 1-2VC 5V 5/6z, 2VC 5V 5/6z, 2-8VDC 3W Relay OUT: 25VC 3 1a 3VDC 3 1a L1 OUT: 25VC 1 1a L2 OUT: 25VC 1 1a 1: C power: 1-2VC 5V 5/6z C/DC power: 2VC 5V 5/6z, 2-8VDC 3W B' RTD TC B ENOR R OUT: 12VDC ±2V 2m Max. 1 OURCE: 1-2VC 5V 5/6z, 2VC 5V 5/6z, 2-8VDC 3W L1 OUT: 25VC 1 1a L2 OUT: 25VC 1 1a Relay OUT: 25VC 3 1a 3VDC 3 1a B' RTD TC B ENOR Dimensions TC TCP (unit: mm) TCY TCW TCM TC

4 ingle, PID Control TCL Panel cut-out () Photoelectric (B) Fiber Optic (C) Door/rea 91.5 ize B C D Model TC Min. 65 Min TCP Min. 65 Min TCY Min. 91 Min TCM Min. 9 Min TC Min. 65 Min TCW Min. 115 Min TCL Min. 115 Min (D) Proximity (E) Pressure (F) Rotary Encoders (G) Connectors/ Connector Cables/ ensor Distribution Boxes/ockets () Bracket TC/TCP eries (I) Rs / Power (J) Counters (K) Timers (L) Panel (M) Tacho / peed / Pulse (N) Units (O) ensor (P) witching Mode Power upplies (Q) tepper Motors & Drivers & Terminal cover (sold separately) R-COVER (8 8mm) RM-COVER (72 72mm) 7 3 R-COVER (8 96mm) 7.2 RL-COVER (96 96mm) (R) Graphic/ Logic Panels () Field Network Devices (T) oftware D B C TCY eries TCM, TCW, TC, TCL eries

5 TC eries Unit Description , 8 1. Present temperature () display RUN mode: Present temperature () display. Parameter setting mode: Parameter or parameter setting value display. 2. Deviation indicator, uto-tuning indicator It shows current temperature () deviation based on set temperature (V) by LED. No. deviation temp. Deviation display 1 Over 2 indicator 2 Below ±2 indicator 3 Under -2 indicator The deviation indicators (,, ) flash by every 1 sec when operating auto tuning. 3. et temperature (V) indicator Press any front key once to check or change current set temperature (V), the set temperature (V) indicator is and preset set value is flashed.. unit ( / ) indicator It shows current temperature unit. 5. Control/alarm output indicator OUT: It will turn when control output (Main Control Output) is. In case of CYCLE/PE control of R drive output, it will turn when MV is over 3.%. (only for C voltage type) L1/L2: It will light up when alarm output larm 1/ larm 2 are on. 6. key Used when entering into parameter group, returning to RUN mode, moving parameter, and saving setting values. 7. djustment Used when entering into set value change mode, digit moving and digit up/down. 8. FUNCTI key Press + keys for 3 sec to operate function (RUN/ TOP, alarm output cancel, auto-tuning) set in inner parameter [DI-K]. Press + keys at the same time in set value operation to move digit. V etting In case of changing set temperature from 21 to RUN mode (display a current temperature) Press any key among,,, 2 et value change mode change set value by,, keys. 3 Finish the setup. Check V Parameter Reset Reset all parameters as factory default. old the front + + keys for 5 sec, to enter parameter reset [INIT] parameter. elect 'YE' and all parameters are reset as factory default. elect NO and previous settings are maintained. If setting parameter lock [LOC] or processing auto-tuning, parameter reset is unavailable. (except TCY eries) -76

6 ingle, PID Control Parameter Group Run mode 1 Press any key among 2 2 sec 3 sec,,, V setting Parameter group 1 [PR1] Parameter 2group [PR2] 5 () Photoelectric (B) Fiber Optic (C) Door/rea Parameter setup Parameter group 2 Parameter group 1 V setting L1 L2 T 1: It is not displayed for C/DC power model (TC - 2R). If no key entered for 3 sec, it returns to RUN mode automatically and the set value of parameter is not be saved. This parameter might not be displayed depending on other parameter settings. 1 Press any key once in RUN mode, it advances to set value setting group. 2 Press key over 2 sec in RUN mode, it advances to parameter group 1. 3 Press key over sec in RUN mode, it advances to parameter group 2. First parameter will be displayed on viewer when it advances to the setting group. 5 Press key over 3 sec in the setting group, it returns to RUN mode. Exception: Press key once in V setting group it returns to RUN mode. Press key again within a sec after return to RUN mode by press key over 3 sec, it advances to the first parameter of previous setting group. et parameter as the above considering parameter relation of each setting group. Check parameter set value after change parameter of setting group 2. P I D RET Y L1 alarm temperature L2 alarm temperature uto tuning Proportional band Integral time Derivative time 3 sec 3 sec Manual reset (Normal deviation correction) / control hysteresis IN-T UNIT IN-B MvF L-V -V O-FT C-MD OUT rm T L-1 L-2 Y LBaT LBaB DI-K ErMV LOC Input type unit Input correction Input digital filter V low-limit value V high-limit value Control output operation Control type Control output R drive output method 1 Control cycle L1 alarm operation mode L2 alarm operation mode larm output hysteresis monitoring time detection range Digital input key Control output MV in case of input break error Parameter lock Indicator model (TC -N N)displays shaded parameter ( ) of parameter group 2. larm operation mode [L-1, L-2] parameter of parameter group 2 is decided whether to display according by alarm output type. If alarm operation mode [L-1, L-2] of parameter group 2 is set to M)_/ Ba / LBa, Y parameter is not displayed. (D) Proximity (E) Pressure (F) Rotary Encoders (G) Connectors/ Connector Cables/ ensor Distribution Boxes/ockets () (I) Rs / Power (J) Counters (K) Timers (L) Panel (M) Tacho / peed / Pulse (N) Units (O) ensor (P) witching Mode Power upplies (Q) tepper Motors & Drivers & (R) Graphic/ Logic Panels () Field Network Devices (T) oftware -77

7 TC eries Parameter Group 1 Run mode 2 sec 3 sec PR1 L1 alarm temperature 1 L1 L2 alarm temperature L : : Press any key among,,. 2: fter checking/changing set value at each parameter, and press key, set value flashes twice and it moves to next parameter automatically. 3: It is displayed when control type parameter [C-MD] of parameter 2group is set PID. Press key for 3 sec to return RUN mode at any parameter. This parameter might not be displayed depending on other parameter settings. etting range: Deviation alarm (- [F.] to [F.], bsolute value alarm (temperature range) In case alarm operation mode [L-1, L-2], M)_/ Ba / LBa of parameter group 2 is set to [L-1, L-2], no parameters is displayed. 3 uto-tuning T Proportional band P 1) It starts to operate auto-tuning when it is and set as automatically after finish the operation. Deviation indicators (,, ) flash (cycle:1 sec) during auto tuning function. etting range:.1 to / Integral time 1 etting range: to 9999 sec Integral operation will be when set value is "". Derivation time D etting range: to 9999 sec Derivative operation will be when set value is "". Manual reset RET 5) etting range:. to 1.% It is displayed in P/PD control. ysteresis Y 2 etting range: 1 to 1 / (.1 to 5. / ) It is displayed when control type parameter [C-MD] of parameter group 2 is set OF. 3 sec Parameter Group 2 Run mode PR2 sec 1: : Press any key among,,. 2: fter checking/changing set value at each parameter, and press key, set value flashes twice and it moves to next parameter automatically. Press key for 3 sec to return RUN mode at any parameter. This parameter might not be displayed depending on other parameter settings. CUsL CUs DPtL DPt Input type IN-T 1 KC JIC LIC unit UNIT?C?F Input correction IN-B 2 When changing input type V IN-B, -V, L-V, L1, L2, LBaT, LBaB, Y parameters are initialized. Front temperature unit indicator will flash when selecting the unit. When changing input type V IN-B, -V, L-V, L1, L2, LBaT, LBaB, Y parameters are initialized. etting range: -999 to 999 (DPtL / CUsL: to 999.9) Input digital filter MvF )1 etting range:.1 to 12. sec et input digital filter time for average input value affected control, and display value. -78

8 ingle, PID Control V low-limit value L-V V high-limit value -V Control output operation O-FT ET etting range: Within the rated temperature range by input sensor [L-V (-V-1-digit)] When changing V low-limit value, if V<L-V, V is initialized as L-V. etting range: Within the rated temperature range by input sensor [-V (L-V+1digit)] When changing V high-limit value, if V>-V, V is initialized as -V. COOL In case of changing input sensor type [IN-T], it changes automatically as max./min. value of the changed input sensor. When changing control output operation, ErMU is initialized. () Photoelectric (B) Fiber Optic (C) Door/rea (D) Proximity (E) Pressure Control type C-MD Control output type OUT PID RLY OF R When changing control type, ErMU is initialized (control output MV is below 1%) and DI-K turns automatically. Operates only selected output between Relay or R. (F) Rotary Encoders (G) Connectors/ Connector Cables/ ensor Distribution Boxes/ockets () R dirve output method rm TND CYCL P It is displayed when selecting control output [OUT] as R. For C/DC power type (TC - 2R), this parameter [rm] is not displayed. (I) Rs / Power Control cycle T L1 alarm operation L-1 L2 alarm operation L-2 larm output hysteresis Y monitoring time LBaT detection band LBaB Digital input key DI-K Control output MV in case of input break error ErMV ) 2) etting range:.5 to 12. sec If control output [OUT] is set as RLY, factory default is 2. sec, or set as R drive output [R], factory default is 2. sec. This T will not be displayed when R drive output method [rm] is set as CYCL, P. Mi LBa M! MiB larm operation M@ I 2 larm option ame with the above [L-1]. When changing alarm operation L1, L2 alarm temperature of L1, L2 is initialized. Press key to convert alarm operation mode into alarm option. Refer to page -82. etting range: 1 to 1 / (DPtL/ CYsL:.1 to 5. ) If L1, L2 alarm operation [L-1, L-2] is set to M)_, Ba,, Y parameter is not displayed. etting range: to 9999 sec (utomatically setting with uto-tuning) LBaT parameter is displayed when L1, L2 alarm operation [L-1, L-2] is set as. etting range: to 999 / (DPtL/ CUs:. to / ) (automatically setting with auto-tuning) When alarm operation mode [L-1, L-2] is set as loop break alarm () [ ], and LBaT parameter does not set as, LBaB parameter is displayed. TOP lre T Press + keys for 3 sec and it executes the set function. For more information, refer to Functions ' Digital input key'. lre is not displayed for not alarm output model. Tis not displayed when control type parameter [C-MD] is set OF. etting range:. to 1.%./1.% is displayed when control type parameter [C-MD] is set OF. When changing PID control to / control, if MV is below 1.%, it is initialized as.%. (J) Counters (K) Timers (L) Panel (M) Tacho / peed / Pulse (N) Units (O) ensor (P) witching Mode Power upplies (Q) tepper Motors & Drivers & (R) Graphic/ Logic Panels () Field Network Devices (T) oftware Parameter lock LOC LOC1 LOC2 LOC3 For indicator model (TC -N N), only, LOC1 are available. -79

9 TC eries Input ensor and Range [IN-T] Input sensor Input range ( ) Input range ( ) Thermocouple RTD K(C) KC -5 to to 2192 J(IC) JIC -3 to 5-22 to 932 L(IC) LIC - to 8 - to 172 DPt1Ω Cu5Ω DPt -1 to -18 to 752 DPtL -1. to to 752. CUs -5 to 2-58 to 392 CUsL -5. to to 392. Factory Default V setting Parameter - Factory default Parameter group 1 Parameter Factory default L1 L2 125 T P 1) I D RET 5) Y 2 Parameter group 2 Parameter Factory default Parameter Factory default IN-T KC T 2) UNIT?C IN-B L-1 Mi MvF )1 L-2 M@ L-V -5 Y 1 -V 12 LBaT O-FT ET LBaB 2 C-MD PID DI-K TOP OUT RLY ErMV ) rm TND LOC C/DC power type has no R drive output method [rm] and supports only / output when selecting R in control output [OUT]. Mounting TC/P (8 8mm) eries TCY (72 36mm) eries Other eries Mount the product on the panel, fasten bracket by pushing with tools as shown above. (In case of TCY, fasten bolts for bracket.) -8

10 ingle, PID Control Functions larm [L-1 / L-2] larm operation larm operation M! larm option Mode Name larm operation Description M)_ - - No alarm output M! Deviation high-limit alarm V V 1 igh deviation: et as 1 igh deviation: et as -1 et both alarm operation and alarm option by combining. Each alarm operates individually in two alarm output models. When the current temperature is out of alarm range, alarm clears automatically. If alarm option is alarm latch or alarm latch and standby sequence 1/2, press digital input key( + 3 sec, digital input key[di-k] of Parameter group 2 set as lre), or turn the power and turn to clear alarm. If deviation between and V as high-limit is higher than set value of deviation temperature, the alarm output will be. () Photoelectric (B) Fiber Optic (C) Door/rea (D) Proximity (E) Pressure M@ M# M$ Deviation low-limit alarm Deviation high/low-limit alarm Deviation high/low-limit reserve alarm 9 V 1 V 1 11 If deviation between and V as low-limit is higher than set value of deviation temperature, the alarm output will be. Lower deviation: et as 1 Lower deviation: et as -1 V igh/lower deviation: et as 1 V igh/lower deviation: et as 1 If deviation between and V as high/low-limit is higher than set value of deviation temperature, the alarm output will be. If deviation between and V as high/low-limit is higher than set value of deviation temperature, the alarm output will be. (F) Rotary Encoders (G) Connectors/ Connector Cables/ ensor Distribution Boxes/ockets () (I) Rs / Power (J) Counters M% bsolute value high limit alarm 9 V 1 bsolute-value larm: et as 9 V 1 11 bsolute-value larm: et as 11 If is higher than the absolute value, the output will be. (K) Timers (L) Panel M^ larm option Mode Name Description M. tandard alarm If it is an alarm condition, alarm output is. If it is a clear alarm condition, alarm output is. M.B larm latch If it is an alarm condition, alarm output is and maintains status. (larm output OLD) M.C First alarm condition is ignored and from second alarm condition, standard alarm operates. tandby sequence 1 When power is supplied and it is an alarm condition, this first alarm condition is ignored and from the second alarm condition, standard alarm operates. M.D larm latch and standby sequence 1 M.E tandby sequence 2 M.F bsolute value low limit alarm larm latch and standby sequence 2 9 V 1 bsolute-value larm: et as 9 V 1 If it is an alarm condition, it operates both alarm latch and standby sequence. When power is supplied and it is an alarm condition, this first alarm condition is ignored and from the second alarm condition, alarm latch operates. First alarm condition is ignored and from second alarm condition, standard alarm operates. When re-applied standby sequence and if it is alarm condition, alarm output does not turn. fter clearing alarm condition, standard alarm operates. Basic operation is same as alarm latch and standby sequence 1. It operates not only by power /, but also alarm setting value, or alarm option changing. When re-applied standby sequence and if it is alarm condition, alarm output does not turn. fter clearing alarm condition, alarm latch operates. ensor break alarm The function that alarm output will be when sensor is not connected or when sensor's disconnection is detected during temperature controlling. You can check whether the sensor is connected with buzzer or other units using alarm output contact. It is selectable between standard alarm [Ba], or alarm latch [BaB]. 11 bsolute-value larm: et as 11 If is lower than the absolute value, the output will be. Ba ensor break larm- It will be when it detects sensor disconnection. LBa Loop break larm - It will be when it detects loop break. : larm output hysteresis [Y] Condition of re-applied standby sequence for standby sequence 1, alarm latch and standby sequence 1: Power Condition of re-applied standby sequence for standby sequence 2, alarm latch and standby sequence 2: Power, changing set temperature, alarm temperature [L1, L2] or alarm operation [L-1, L-2], switching TOP mode to RUN mode. (M) Tacho / peed / Pulse (N) Units (O) ensor (P) witching Mode Power upplies (Q) tepper Motors & Drivers & (R) Graphic/ Logic Panels () Field Network Devices (T) oftware -81

11 TC eries Loop break alarm () It checks control loop and outputs alarm by temperature change of the subject. For heating control (cooling control), when control output MV is 1% (% for cooling control) and is not increased over than detection band [LBaB] during monitoring time [LBaT], or when control output MV is % (1% for cooling control) and is not decreased below than detection band [LBaB] during monitoring time [LBaT], alarm output turns. monitoring time monitoring time monitoring time monitoring time monitoring time V Control output MV 1% detection band invalid detection band invalid detection band detection band invalid % Loop break alarm () Time tart control to 1 1 to 2 2 to 3 3 to to 6 6 to 7 7 to 8 8 to 9 When control output MV is % and is not decreased below than detection band [LBaB] during monitoring time [LBaT] The status of changing control output MV ( monitoring time is reset.) When control output MV is % and is not decreased below than detection band [LBaB] during monitoring time [LBaT], loop break alarm () turns after monitoring time. Control output MV is % and loop break alarm () turns and maintains. The status of changing control output MV ( monitoring time is reset.) When control output MV is 1% and is not increased over than detection band [LBaB] during monitoring time [LBaT], loop break alarm () turns after monitoring time. When control output MV is 1% and is increased over than detection band [LBaB] during monitoring time [LBaT] loop break alarm () turns after monitoring time. The status of changing control output MV ( monitoring time is reset.) When executing auto-tuning, detection band [LBaB] and monitoring time are automatically set based on auto tuning value. When L1, L2 alarm operation [L-1, L-2] is set as loop break alarm () [LBa ], detection band [LBaB] and monitoring time [LBaT] parameter is displayed. R drive output function (RP function) [rm] RP function is selectable one of standard / control, cycle control, phase control by utilizing standard R drive output. Realizing high accuracy and cost effective temperature control as linear output(cycle control and phase control). elect one of standard / control [TND], cycle control [CYCL], phase control [P] at [rm] parameter of Parameter group 2. For cycle control, connect zero cross turn-on R or random turn-on R. For phase control, connect random turn-on R. controller (TC eries) R drive output (12VDC) R Module Load INPUT LOD Power 1-2VC 5/6z When selecting cycle or phase control mode, the power supply for load and temperature controller must be the same. In case of selecting cycle [CYCL] or phase [P] control mode for PID control, control cycle [T] is not allowed to set. For C/DC power model (TC - 2R), this parameter [rm] is not displayed and it is available only standard control by relay or R. -82

12 ingle, PID Control tandard / control mode [TND] mode to control the load in the same way as Relay output type. (: output level 1%, : output level %) Cycle control [CYCL] mode to control the load by repeating output / according to the rate of output within setting cycle. aving improved / noise feature by Zero Cross type. Phase control [P] mode to control the load by controlling the phase within C half cycle. erial control is available. C RNDOM Turn-on type R must be used for this mode. OUT C OUT C OUT 5Cycle 5Cycle 5% 8% 1% 5% () Photoelectric (B) Fiber Optic (C) Door/rea (D) Proximity (E) Pressure (F) Rotary Encoders (G) Connectors/ Connector Cables/ ensor Distribution Boxes/ockets uto tuning [T] When setting Tparameter to, front temperature unit display ( or ) indicator will be flickering during uto tuning. fter completing auto tuning, temperature unit display indicator returns to normal operation and T parameter automatically becomes [ ]. et as to stop auto tuning. It keeps previous P, I, D set values. If V is changed during auto tuning mode, auto tuning is stopped. PID time constants figured out through auto tuning function can be changed. If control method [C-MD] is set to OF, no parameters are displayed. Finish auto tuning when [OPEN] error occurs during the operation. In case of [OPEN] error, auto tuning operation is not applicable. Input correction [IN-B] Controller itself does not have errors but there may be error by external input temperature sensor. E.g.) If actual temperature is 8 but controller displays 78, set input correction value [IN-B] as 2 and controller displays 8. s the result of input correction, if current temperature value () is over each temperature range of input sensor, it displays or LLLL. Input digital filter [MvF] If current temperature () is fluctuating repeatedly by rapid change of input signal, it reflects to MV and stale control is impossible. Therefore, digital filter function stabilizes current temperature value. For example, set input digital filter value as. sec, and it applies digital filter to input values during. sec and displays this values. Current temperature may be different by actual input value. Control method selection [C-MD] It is selectable PID, / control. In case of / [OF] mode, ysteresis [Y] parameter is displayed. In case of PID [PID] mode, Proportional band [P], Integral time [I], and Derivative time [T] parameters are displayed. ysteresis [Y] et control output / interval in / control mode. Control output eating operation ysteresis [Y] V If ysteresis is too narrow, hunting (oscillation, chattering) could occur due to external noise. In case of / control mode, even if reaches stable status, there still occurs hunting. It could be due to ysteresis [Y] V, load s response characteristics or sensor s location. In order to reduce hunting to a minimum, it is required to take into following factors consideration when designing temp. controlling; proper ysteresis [Y], heater s capacity, thermal characteristics, sensor s response and location. unit selection [UNIT] function to select display temperature unit Unit display indicator will be when converting temperature unit. () (I) Rs / Power (J) Counters (K) Timers (L) Panel (M) Tacho / peed / Pulse (N) Units (O) ensor (P) witching Mode Power upplies (Q) tepper Motors & Drivers & (R) Graphic/ Logic Panels () Field Network Devices (T) oftware -83

13 TC eries Manual reset [RET] When selecting P/PD control mode, certain temperature difference exists even after reaches stable status because heater's rising and falling time is inconsistent due to thermal characteristics of controlled objects, such as heat capacity, heater capacity. This temperature difference is called offset and manual reset [RET] function is to set/ correct offset. When and V are equal, reset value is 5.%. fter control is stable, is lower than V, reset value is over 5.% or is higher than V, reset value is below 5.%. Manual reset [RET] by control result V Offset Offset et below 5. as reset value et over 5. as reset value Manual reset function is applicable only to P / PD control mode. Control output MV when input sensor line is broken [ErMV] The function to set control output MV in case of open error. Users are able to set by / setting or MV setting. It executes control output by set MV regardless of / or PID control output. Cool / eat function [O-FT] Generally there are two ways to control temperature, one (eat-function) is to heat when is getting down (eater). The other (Cool-function) is to cool when is getting higher (Freezer). These functions are operating oppositely when it is / control or proportional control. But in this case PID time constant will be different due to PID time constant will be decided according to control system when it is PID control. Cool-function [COOL] and heat-function [ET] must be set correctly according to the application, if set as opposite function, it may cause a fire. (If set cool-function [COOL] at heater, it will be maintained and it may cause a fire.) void changing heat-function to cool-function or coolfunction to heat-function when the unit is operating. It is impossible to operate both function at once in this unit. Therefore, only one function should be selected only. V igh/low limit [-V / L-V] It sets V high/low limit Limit range of using temperature within temperature range for each sensor, user can set/ change set temperature (V) within V high limit [-V] to V low limit [L-V]. ( L-V>-V cannot be set.) When changing input type [IN-T], V high limit [- V] and V low limit [L-V] of using temperature will be initialized as max./min. value of sensor temperature range automatically. Digital input key ( + 3 sec) [DI-K] Parameter Operation It does not use digital input key function. Pauses control output. uxiliary output (except loop break alarm, sensor break alarm)except Control output operates as setting. old the digital input keys for 3 sec to restart. Digital input key RUN/TOP TOP t t t t (t: over 3 sec) Clear alarm uto-tuning lre T RUN TOP RUN TOP RUN Clears alarm output by force. (only when alarm option is alarm latch, or alarm latch and standby sequence 1/2.) This function is applied when present value is out of alarm operation range but alarm output is. larm operates normally right after clearing alarm. tarts/tops auto-tuning. This function is same as auto-tuning[t] of parameter group 1. (You can start autotuning [T] of parameter group 1 and stop it by digital input key.) This parameter T appears only when control method [C-MD] Parameter group 2 is set as PID. When control method [C-MD] Parameter group 2 is set as OF, this parameter is changed as. Parameter lock [LOC] function to prevent changing V and parameters of each setting group. Parameter setting values are still possible to check when parameter lock is set. Description Lock off LOC1 Lock parameter group 2 LOC2 Lock parameter group 1, 2 LOC3 Lock parameter group 1, 2, V setting, LOC1 are available only for indicator (TC -N N). Error Description Flashes if input sensor is OPEN disconnected or sensor is not connected. Flashes if measured sensor input is higher than temperature range. LLLL Flashes if measured sensor input is lower than temperature range. Troubleshooting Check input sensor state. When input is within the rated temperature range, this display disappears. -8

14 ingle, PID Control Output connections Refer to page -17 for output. pplication of relay output type TC eries Relay contact terminal Condenser.1 μf 63V eater Magnet or Relay contact Power Keep length as long as possible when wiring the temperature controller and the load. If wire length of is short, counter electromotive force which occurs from a coil of magnet switch & power relay may flow in power line of the unit, and it may cause malfunction. If wire length of is short, please connect mylar condensers 1 (63V) on the both ends of " " (magnet coil) to protect electromotive force. pplication of R drive output method TC eries Voltage output terminal + - I N P U T R L O D Power Load power R should be selected by the capacity of load, otherwise, it may short-circuit and result in a fire. Indirect heated should be used with R for efficient working. Please use a cooling plate or it may cause the capability deterioration, breakdown of R for a long usage. Refer to page -7 for phase/cycle control connections. () Photoelectric (B) Fiber Optic (C) Door/rea (D) Proximity (E) Pressure (F) Rotary Encoders (G) Connectors/ Connector Cables/ ensor Distribution Boxes/ockets () Proper Usage imple "error" diagnosis When the load (eater etc) is not operated Please check operation of the OUT indicator located in front panel of the unit. If the OUT indicator does not operate, please check the parameter of all programmed mode. If indicator is operating, please check the output (Relay, R drive voltage) after separating output line from the unit. When it displays OPEN during operation This is a warning that external sensor is open. Please turn off the power and check the wire state of the sensor. If sensor is not open disconnect sensor line from the unit and short the input +, - terminal. Turn on the power of the unit and check the controller displays room temperature. If this unit cannot display room temperature, this unit is broken. Please remove this unit and contact our service center. (When the input mode is thermocouple, it is available to display room temperature.) Cautions during use Follow instructions in 'Cautions during use'. Otherwise, It may cause unexpected accidents. Check the polarity of the terminals before wiring the temperature sensor. For RTD temperature sensor, wire it as 3-wire type, using cables in same thickness and length. For thermocouple (CT) temperature sensor, use the designated compensation wire for extending wire. Keep away from high voltage lines or power lines to prevent inductive noise. In case installing power line and input signal line closely, use line filter or varistor at power line and shielded wire at input signal line. Do not use near the equipment which generates strong magnetic force or high frequency noise. Install a power switch or circuit breaker in the easily accessible place for supplying or disconnecting the power. Do not use the unit for other purpose (e.g. voltmeter, ammeter), but temperature controller. When changing the input sensor, turn off the power first before changing. fter changing the input sensor, modify the value of the corresponding parameter. 2VC, 2-8VDC power supply should be insulated and limited voltage/current or Class 2, ELV power supply device. Make a required space around the unit for radiation of heat. For accurate temperature measurement, warm up the unit over 2 min after turning on the power. Make sure that power supply voltage reaches to the rated voltage within 2 sec after supplying power. Do not wire to terminals which are not used. This unit may be used in the following environments. 1Indoors (in the environment condition rated in 'pecifications') 2ltitude max. 2,m 3Pollution degree 2 Installation category II (I) Rs / Power (J) Counters (K) Timers (L) Panel (M) Tacho / peed / Pulse (N) Units (O) ensor (P) witching Mode Power upplies (Q) tepper Motors & Drivers & (R) Graphic/ Logic Panels () Field Network Devices (T) oftware -85