Conversion Wiring Diagrams for RM7890

Transcription

1 onversion Wiring Diagrams for RM0 The diagrams and instructions contained in this booklet are for converting the following models of primaries and programmers to RM0 microprocessor based integrated burner control. TLE O ONTENTS Page Product Selection Matrix... Honeywell R10, R10, R10, R10, R0,, R0,... Honeywell R0E,... Honeywell R0,H,J,K... ireye TM-1/UVM-1... Protection ontrols (Recycle Devices) -, -E, -, -E, -H, -HE, -H, -HE... Protection ontrols (Lockout Devices) -NR, -NRE, NRH, NRHE, -NR, -NRE, -NRH, -NRHE... WRNIN Improper configuration jumper selection could cause a fire or explosion hazard that could lead to property damage, severe injury or death. UTION 1. Installer must be a trained, experienced, flame safeguard control service technician.. Disconnect power supply before beginning installation to prevent electrical shock and equipment damage. More than one power supply disconnect may be involved.. ll wiring must comply with applicable local electrical codes, ordinances, and regulations.. ll line voltage terminal wiring shall be no. 1, 1 or 1 copper conductor TTW (0) or THW () or THHN (0), 00 volt insulation wire. maximum of two conductors can be wired to each Q00 Subbase terminal.. Voltage and frequency of the power supply and flame detector(s) connected to this control must agree with those marked on the device.. Loads connected to the control terminals must not exceed ratings listed in Specification, form -01, or on the RM0 label.. ll external timers must be listed or component recognized by authorities having jurisdiction for the specific purpose for which they are used.. Perform all required checkout tests after installation is complete.. M. - Honeywell Inc. 1 orm Number -0

2 IMPORTNT: 1. or on-off gas-fired systems, some authorities having jurisdiction prohibit the wiring of any limit or operating contacts in series between the flame safeguard control and the main fuel valve(s).. Do not connect more than two 01E, or 0,D Ultraviolet lame Detectors (with selfchecking shutter) in parallel to the same terminals.. This equipment generates, uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause interference to radio communications. It has been tested and found to comply with the limits for a lass computing device of Part 1 of rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area may cause interference, in which case, users at their own expense may be required to take whatever measures are required to correct this interference.. This digital apparatus does not exceed the lass limits for radio noise for digital apparatus set out on the Radio Interference Regulations of the anadian Department of ommunications. SEQUENE TIMIN OR NORML OPERTION: Device Initiate Standby Main lame Establishing Period Run RM0 sec. * or sec * RM0 sec. * or sec. * *STNDY and RUN can be an indefinite period of time. PPROVL ODIES: Underwriters Laboratories Inc. listed: ile No. MP, uide No. MZ. anadian Standards ssociation certified: LRS-. actory Mutual approved: Report No. JI1V0.. Industrial Risk Insurers acceptable. ederal ommunications ommission, Part 1, lass. anadian Department of ommunications, S-0, ertification No.. MOUNTIN: Q00 for panel mount or Q00 for wall or burner mount. REQUIRED OMPONENTS: Q00 Subbase RM/// lame mplifier ESSORIES: -Wire onnector part no. 01. ombustion Service Manager part no. ZM001. ommunication Interface ase Unit part no. Q001. ommunication Interface ontrolus Module part no. QS0001. DT ONTROLUS MODULE part no. S0. Dust over part no. 1. Electrical ccess Slot over part no. 0. Expanded nnunciator part no. S00. lame Simulators part no. 0 UV lame Simulator. part no. 11 Rectification Simulator. Keyboard Display Module part no. S0001. Remote Display Mounting racket part no. 0. Remote Reset Module part no. S00. Remote Display Power Supply part no. 0 Plug-in. Tester part no. 000.

3 SELETION MTRIX ON - O URNER ONTROL 1.) SELET RELY MODULE RM00 WITHOUT DISPLY 0 HZ RM01 WITHOUT DISPLY 0 HZ RM00 WITHOUT DISPLY WITH SHUTTER DRIVE 0 HZ 1 RM01 WITHOUT DISPLY WITH SHUTTER DRIVE 0 HZ.) SELET SUSE Q000 PNEL MOUNT OR Q000 URNER/WLL MOUNT.) SELET LME MPLIIER R 0. Sec. RT (RETIITION). USE W/LME RODS OR PHOTOELLS. R.0 Sec. RT (RETIITION). USE W/LME RODS, PHOTOELLS OR 01,. R 0. Sec. RT (RETITION). USE W/LME RODS OR PHOTOELLS. R1.0 Sec. RT (RETITION). USE W/LME RODS, PHOTOELLS OR 01,. R0.0 Sec. RT (01E,) R0.0 Sec. RT (01) R0.0 Sec. RT (01) R1 0. Sec. RT (0/0/0) R.0 Sec. RT (0/0/0) R1 0. Sec. RT (0/0/0) R1.0 Sec. RT (0/0/0) R01.0 Sec. RT (0,D).) SELET OPTIONS OMMUNITIONS Q001 SE UNIT QS0001 ONTROLUS MODULE ZM001 OMUSTION SYSTEM MNER S0 DT ONTROLUS MODULE (MUST USE I KEYORD DISPLY MODULE IS NOT PRESENT ON RELY MODULE) EXPNDED NNUNITION S00 EXPNDED NNUNITOR S0 DT ONTROLUS MODULE (MUST USE I KEYORD DISPLY MODULE IS NOT PRESENT ON RELY MODULE) REMOTE DISPLY MOUNTIN 0 REMOTE MOUNTIN RKET 11 SIX EET EXTENSION LE SSEMLY 1 VD POWER SUPPLY 0 PLU-IN S0 DT ONTROLUS MODULE (MUST USE I KEYORD DISPLY MODULE IS NOT PRESENT ON RELY MODULE) REMOTE RESET S00 REMOTE RESET MODULE 1 10 V. KEYORD DISPLY MODULE OR REMOTE DISPLY MODULE S0001 DISPLY MODULE RT = LME ILURE RESPONSE TIME. ONE Q00 WILL SUPPORT NY OMINTION O UP TO SIX () QS00s/QS00s. M1-0

4 Directions: 1. Disconnect all power to primary or programmer.. Remove old primary or programmer from subbase.. Mark all wires on subbase; i.e., wires connected to terminal 1 should be marked 1.. Disconnect wires from subbase.. Remove old subbase.. Mount Q00 Subbase.. onnect wires to subbase per wiring conversion for control being replaced. Pay close attention to footnotes. The symbol 1 designates a footnote.. Install the RM0.. The RM0 has two site configurable jumper options which are used to select Pilot lame Establishing Period and lame ailure ction. Refer to the RM0 Instructions, form 0-01, for assistance and proper selection.. If a low voltage controller is used on the R0 or UVM-1, remove it and replace it with a line voltage controller. The line voltage controller should be connected in series with the limits. If it is desirable to retain the low voltage controller, then follow the procedure noted in ootnote Refer to the RM0 Instructions, form 0-01, for checkout and startup. eneral ootnotes: 1 e sure system is modernized to 10 Vac. The replacement 00 SERIES control is 10 Vac. Select subbase. Select proper flame amplifier according to the cross reference table. NOTE: The RM0 control can be used with R/// flame amplifiers. Select proper flame detector if converting from a competitive control to Honeywell or if a different flame detection system is desired; i.e., old flame amplifier was flame rectification and new flame amplifier will be ultraviolet. Refer to the product selection matrix on page for proper flame detector. Proper grounding of the green subbase terminal screw to an electrical earth ground is a MUST for proper operation of the 00 SERIES ontrol. NOTE: UL allows only two electrical wires to each subbase terminal. Wiring information may show more than two wires to a particular terminal, which may require an external connection to accomplish the termination. Select proper site configurable jumper configuration as required by the application. Refer to the cross reference table and to Specifications, form -01. NOTE: Jumper number 1 selects Pilot lame Establishing Period and Jumper number selects lame ailure ction (Recycle or Lockout). Recycle option requires. second lame mplifier. Do not use any unused subbase terminals as a wiring junction or termination point. If a low voltage alarm has been used, remove it and replace with a line voltage alarm. onnect the alarm directly to the Q00 Subbase terminal. If Dynamic Self-heck has been selected for the flame amplifier (RM0 only), then connect one of the shutter leads (white) of the 01E/ or 0/D lame Detector to the Q00 Subbase terminal. 11 If a low voltage controller is being used, remove it and install a line voltage controller in series with the limits. If it is desirable to use a low voltage controller, then install an external relay with the N.O. contacts in series with the limits. The low voltage relay coil will be in the low voltage controller circuit. Note that it may be necessary to provide an external low voltage transformer.

5 00 SERIES ONVERSION WIRIN DIRM R10, R10, R10, R10, ROM R0,R0, R0, R0 1 TO RM0 (DEVIE TO E MODERNIZED) (O.S. NUMER O RELY MODULE TO E USED) Q00 1 L 1 1 (L1) ENERL OOTNOTES, SEE PE THE R10 IS USED ONLY IN THE W1 ONTROL PNEL. HONEYWELL REOMMENDS MODERNIZIN THE ONTROL PNEL TO RM (REER TO ONVERSION WIRIN DIRM ORM -01 INSTED O ONVERTIN THE R10 TO RM0). I THE PPLITION HS EXTERNL PURE TIMIN ND/OR N EXTERNL INTERRUPTED PILOT RELY, THEN ONVERT TO RM. SEE ONVERSION WIRIN DIRM, ORM -01. I THE PPLITION HS ONTINUOUS PILOT (STNDIN PILOT), N EXTERNL RELY WILL HVE TO E INSTLLED TO SWITH THE LED. THE RELY MUST HVE OLD-LD OR OLD-LSH ONTTS ND 10 V OIL. POWER THE RELY OIL ROM THE Q00 SUSE TERMINL. ONNET THE RELY ONTTS ETWEEN THE LED O THE DETETOR ND THE TERMINL O THE Q00 SUSE. THE RN0 OR RV0 RELY IS EPTLE TO USE IN THIS TYPE O PPLITION. USE THE N.O. PILOT DUTY ONTTS. M -0

6 00 SERIES ONVERSION WIRIN DIRM ROM R0E, 1 TO RM0 (DEVIE TO E MODERNIZED) (O.S. NUMER O RELY MODULE TO E USED) Q00 1 L 1 1 (L1) ENERL OOTNOTES, SEE PE M I THE PPLITION HS EXTERNL PURE TIMIN ND/OR N EXTERNL INTERRUPTED PILOT RELY, THEN ONVERT TO RM. SEE ONVERSION WIRIN DIRM, ORM -01. I THE PPLITION HS ONTINUOUS PILOT (STNDIN PILOT), N EXTERNL RELY WILL HVE TO E INSTLLED TO SWITH THE LED. THE RELY MUST HVE OLD-LD OR OLD-LSH ONTTS ND 10 V OIL. POWER THE RELY OIL ROM THE Q00 SUSE TERMINL. ONNET THE RELY ONTTS ETWEEN THE LED O THE DETETOR ND THE TERMINL O THE Q00 SUSE. THE RN0 OR RV0 RELY IS EPTLE TO USE IN THIS TYPE O PPLITION. USE THE N.O. PILOT DUTY ONTTS.

7 00 SERIES ONVERSION WIRIN DIRM ROM R0, H, J, K 1 D E TO RM0 (DEVIE TO E MODERNIZED) (O.S. NUMER O RELY MODULE TO E USED) Q00 1 L 1 L1 (L1) ENERL OOTNOTES, SEE PE D I THE PPLITION HS EXTERNL PURE TIMIN ND/OR N EXTERNL INTERRUPTED PILOT RELY, THEN ONVERT TO RM. SEE ONVERSION WIRIN DIRM, ORM -01. RIN L1 POWER ROM POWER SOURE TO Q00 SUSE TERMINL. USE R MPLIIER WITH RM0 WHEN REPLIN R0H. PUT 10 V RELY OIL IN PRLLEL WITH THE PILOT VLVE (TERMINL ) WITH N.O. RELY ONTT IN SERIES WITH "" LED. USE R MPLIIER WITH RM0 TO REPLE R0J WITH STNDIN PILOT. (SEE OOTNOTE.) E R0K ENERIZED LOD RELY IMMEDITELY ON LL OR HET. REPLEMENT RM0 DELYS TO OMPLETE SE-STRT HEK. I THE PPLITION HS ONTINUOUS PILOT (STNDIN PILOT), N EXTERNL RELY WILL HVE TO E INSTLLED TO SWITH THE LED. THE RELY MUST HVE OLD-LD OR OLD-LSH ONTTS ND 10 V OIL. POWER THE RELY OIL ROM THE Q00 SUSE TERMINL. ONNET THE RELY ONTTS ETWEEN THE LED O THE DETETOR ND THE TERMINL O THE Q00 SUSE. THE RN0 OR RV0 RELY IS EPTLE TO USE IN THIS TYPE O PPLITION. USE THE N.O. PILOT DUTY ONTTS. -0

8 00 SERIES ONVERSION WIRIN DIRM ROM IREYE TM-1 / UVM-1 1 TO RM0 (DEVIE TO E MODERNIZED) (O.S. NUMER O RELY MODULE TO E USED) S1 Q00 1 L 1 1 (L1) , ENERL OOTNOTES, SEE PE. 1 D S I THE DEVIE TO E REPLED HS N IR LOW SWITH, THEN ONVERT TO RM. SEE ONVERSION WIRIN DIRM, ORM -01. IN THE RM0 DEVIE, THE Q00 SUSE L1 TERMINL () MUST E POWERED DIRETLY ROM THE HOT SUPPLY (L1). IN THE UVM-1 DEVIE, L1 WS SUPPLIED TO THE DEVIE THROUH THE LIMIT ONTROLS. IN THE UVM-1 DEVIE, THE LIMITS RE ONNETED TO TERMINL 1 O THE SUSE. IN THE UVM-1D,, ND TM-1 D, DEVIES, THE LIMITS RE ONNETED TO TERMINL O THE SUSE. D I THERE IS LOWER MOTOR ONNETED TO THE PILOT/INITION TERMINL O THE DEVIE EIN REPLED, MKE SURE THT THE OMINED URRENT LOD O THE LOWER MOTOR, PILOT ND INITION DOES NOT EXEED THE MXIMUM RTIN O RM0 TERMINL. REER TO SPEIITION, ORM -01, OR DEVIE LEL. I THE OMINED LOD EXEEDS THE MXIMUM TERMINL RTIN, THEN LOWER ONTTOR WILL HVE TO E USED. M

9 00 SERIES ONVERSION WIRIN DIRM PROTETION ONTROLS (REYLE) -, -E, -, -E, -H, -HE, -H, -HE ROM TO RM0 (DEVIE TO E MODERNIZED) (O.S. NUMER O RELY MODULE TO E USED) Q00 1 L 1 (L1) ENERL OOTNOTES, SEE PE E, UV THESE DEVIE TYPES WOULD REYLE ON LME ILURE. TO MINTIN THIS UNTION, KEEP JUMPER O THE RM0 DEVIE INTT. REER TO SPEIITION, ORM -01. THE RM0 DEVIE REQUIRES ITS L1 TERMINL () TO E POWERED DIRETLY ROM THE MSTER DISONNET SWITH. DEVIE TYPES -E, -E, -H, HE HVE IVE SEOND PILOT LME ESTLISHIN PERIOD. TO MINTIN THIS UNTION, JUMPER 1 O THE RM0 DEVIE WILL HVE TO E LIPPED. REER TO SPEIITION, ORM NOTE THT LIPPIN JUMPER 1 WILL RESULT IN OUR SEOND PILOT LME ESTLISHIN PERIOD. M -0

10 00 SERIES ONVERSION WIRIN DIRM PROTETION ONTROLS (LOKOUT) -NR, -NRE, -NRH, -NRHE, ROM -NR, -NRE, -NRH, -NRHE TO RM0 (DEVIE TO E MODERNIZED) (O.S. NUMER O RELY MODULE TO E USED) Q00 1 L 1 (L1) ENERL OOTNOTES, SEE PE E, UV THESE DEVIES TYPES WOULD LOKOUT ON LME ILURE. TO MINTIN THIS UNTION, JUMPER O THE RM0 DEVIE MUST E LIPPED. REER TO SPEIITION, ORM -01. THE RM0 DEVIE REQUIRES ITS L1 TERMINL () TO E POWERED DIRETLY ROM THE MSTER DISONNET SWITH. DEVIE TYPES -NR, -NRE, -NRH, NRHE HVE IVE SEOND PILOT LME ESTLISHIN PERIOD. TO MINTIN THIS UNTION, JUMPER 1 O THE RM0 DEVIE WILL HVE TO E LIPPED. REER TO SPEIITION, ORM -01. NOTE THT LIPPIN JUMPER 1 WILL RESULT IN OUR SEOND PILOT LME ESTLISHIN PERIOD. M0

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