Conversion Wiring Diagrams for RM7895

Transcription

1 onversion Wiring Diagrams for RM The diagrams and instructions contained in this booklet are for converting the following models of primaries and programmers to RM microprocessor based integrated burner control. TLE O ONTENTS Page Honeywell R... Honeywell R... Honeywell R0... Honeywell RP... Honeywell RY... ireye UVM/TM (all models)/m-series II... ireye UVM (prior to )... ireye UVM (prior to )... WRNIN Improper configuration jumper selection could cause a fire or explosion hazard that could lead to property damage, severe injury or death. UTION. Installer must be a trained, experienced, flame safeguard control service technician.. Disconnect power supply before beginning installation to prevent electrical shock and equipment damage. More than one power supply disconnect may be involved.. ll wiring must comply with applicable local electrical codes, ordinances, and regulations.. ll line voltage terminal wiring shall be no., or copper conductor TTW (0) or THW () or THHN (0), 00 volt insulation wire. maximum of two conductors can be wired to each Q00 Subbase terminal.. Voltage and frequency of the power supply and flame detector(s) connected to this control must agree with those marked on the device.. Loads connected to the control terminals must not exceed ratings listed in Specification sheet -00, or on the RM label.. ll external timers must be listed or component recognized by authorities having jurisdiction for the specific purpose for which they are used.. Perform all required checkout tests after installation is complete..m. - Honeywell Inc. orm Number -0

2 IMPORTNT:. or on-off gas-fired systems, some authorities having jurisdiction prohibit the wiring of any limit or operating contacts in series between the flame safeguard control and the main fuel valve(s).. Do not connect more than two 0E, or 0 Ultraviolet lame Detectors (with self-checking shutter) in parallel to the same terminals.. This equipment generates, uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause interference to radio communications. It has been tested and found to comply with the limits for a lass computing device of Part of rules which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area may cause interference, in which case, users at their own expense may be required to take whatever measures are required to correct this interference.. This digital apparatus does not exceed the lass limits for radio noise for digital apparatus set out on the Radio Interference Regulations of the anadian Department of ommunications. NORML OPERTION: Main lame Establishing Period Device Initiate Standby Purge Pilot Main Run S DMV RM sec. * ** or sec. * No No RM sec. * ** or sec. * Yes No RM sec. * ** or sec. sec. * No Yes RMD sec. * ** or sec. sec. * Yes Yes * STNDY and RUN can be an infinite time period. ** PURE will be determined by which ST00 Purge ard is selected. S - irflow Switch heck DMV - Delayed Main Valve PPROVL ODIES: Underwriters Laboratories Inc. listed: ile No. MP, uide No. MZ. anadian Standards ssociation certified: LRS-. actory Mutual approved: Report No. JIV0.. Industrial Risk Insurers acceptable. ederal ommunications ommission, Part, lass. anadian Department of ommunications, S-0, ertification No.. MOUNTIN: Q00 for panel mount or Q00 for wall or burner mount. REQUIRED OMPONENTS: Q00 Subbase ST00 Purge Timer RM/// lame mplifier ESSORIES: -Wire onnector part no. 0. ombustion Service Manager part no. ZM00. ommunication Interface ase Unit part no. Q00. ommunication Interface ontrolus Module part no. QS000. DT ONTROLUS MODULE part no. S0. Dust over part no.. Electrical ccess Slot over part no. 0. Expanded nnunciator part no. S00. lame Simulators part no. 0 UV lame Simulator. part no. Rectification Simulator. Keyboard Display Module part no. S000. Remote Display Mounting racket part no. 0. Remote Reset Module part no. S00. Remote Display Power Supply part no. 0 Plug-in. part no. 0 Screw Terminal. Tester part no. 000.

3 PRODUT SELETION MTRIX.) SELET RELY MODULE INTERMITTENT PILOT STNDRD RM0-0 HZ RM - 0 HZ DYNMI IR LOW HEK RM0-0 HZ RM - 0 HZ OR INTERRUPTED PILOT STNDRD RM0-0 HZ RM - 0 HZ DYNMI IR LOW HEK RMD0-0 HZ RMD - 0 HZ.) SELET SUSE Q000 PNEL MOUNT OR Q000 URNER/WLL MOUNT.) SELET PURE RD ST000 SE. ST00 SE. ST00 SE. ST00 0 SE. ST00 0 SE. ST00 0 SE. ST00 0 SE. ST000. MIN. ST00 MIN. ST00 MIN. ST00 MIN. ST00 MIN. ST000 MIN. ST00 MIN. ST00 0 MIN..) SELET LME MPLIIER R 0. Sec. RT (RETIITION). USE W/LME RODS OR PHOTOELLS. R.0 Sec. RT (RETIITION). USE W/LME RODS, PHOTOELLS OR 0,. R 0. Sec. RT (RETITION). USE W/LME RODS OR PHOTOELLS. R.0 Sec. RT (RETITION). USE W/LME RODS, PHOTOELLS OR 0,. R0.0 Sec. RT (0E,) R0.0 Sec. RT (0) R0.0 Sec. RT (0) R 0. Sec. RT (0/0/0) R.0 Sec. RT (0/0/0) R 0. Sec. RT (0/0/0) R.0 Sec. RT (0/0/0) R0.0 Sec. RT (0,D).) SELET OPTIONS OMMUNITIONS Q00 SE UNIT QS000 ONTROLUS MODULE ZM00 OMUSTION SYSTEM MNER S0 DT ONTROLUS MODULE (MUST USE I KEYORD DISPLY MODULE IS NOT PRESENT ON RELY MODULE) EXPNDED NNUNITION S00 EXPNDED NNUNITOR S0 DT ONTROLUS MODULE (MUST USE I KEYORD DISPLY MODULE IS NOT PRESENT ON RELY MODULE) REMOTE DISPLY MOUNTIN 0 REMOTE MOUNTIN RKET VD POWER SUPPLY 0 PLU-IN 0 SREW TERMINL S0 DT ONTROLUS MODULE (MUST USE I KEYORD DISPLY MODULE IS NOT PRESENT ON RELY MODULE) 0 V. DELYED MIN VLVE. RT = LME ILURE RESPONSE TIME. REMOTE RESET S00 REMOTE RESET MODULE DISPLY MODULE S000 DISPLY MODULE ONE Q00 WILL SUPPORT NY OMINTION O UP TO SIX () QS00s/QS00s. M0

4 DIRETIONS:. Disconnect all power to primary or programmer.. Remove old primary or programer from subbase.. Mark all wires on subbase; i.e., mark wires connected to terminal with a.. Disconnect wires from subbase.. Remove old subbase.. Mount Q00 subbase.. onnect wires to subbase per wiring conversion for control being replaced. Pay close attention to footnotes. The symbol indicates a footnote.. Install the RM. Make sure the proper ST00 purge card and flame detector have been selected for the application.. The RM has three site configurable jumper options that are used to select Pilot lame Establishing Period, lame ailure ction and irflow Switch (interlock) ailure. Refer to the RM Instructions (form 0-00) for assistance and proper selection.. If a low voltage controller is used on the R0 or UVM-, remove it and replace it with a line voltage controller. onnect the line voltage controller in series with the limits.. If a low voltage airflow switch is used on the R, replace it with a line voltage switch such as the Honeywell.. Refer to the RM Instructions (form 0-00) for checkout and startup. ENERL OOTNOTES: e sure system is modernized to 0 Vac. The replacement 00 SERIES control is 0 Vac. Select subbase. Select proper prepurge card according to the ross Reference Table. NOTE: If the control being replaced does not have prepurge, then use the ST000 two second purge card. If the control being replaced does not have an air flow switch, then use either an RM or control. Install a jumper between subbase terminal and terminal. Select proper flame amplifier according to the ross Reference Table. NOTE: The RM control can be used with R/// lame mplifiers. Select proper flame detector when converting from a competitive control to Honeywell or if a different flame detection system is desired; i.e., the old flame amplifier was flame rectification and the new flame amplifier is to be ultraviolet. Refer to the Production Selection Matrix on page for proper flame detector. Proper grounding of the green subbase terminal screw to an electrical earth ground is a MUST for proper operation of the 00 SERIES control. NOTE: UL allows only two electrical wires to each subbase terminal. Wiring information may show more than two wires to a particular terminal, which may require an external connection to accomplish the termination. Select proper site configurable jumper configuration as required by the application. Refer to the ross Reference Table and to the Specifications, form -00. NOTE: Jumper selects Pilot lame Establishing Period. Jumper selects lame ailure ction. Jumper selects irflow Switch (interlock) ailure ction. Do not use any unused subbase terminals as a wiring junction or termination point. If a low voltage alarm has been used, remove it and replace it with a line voltage alarm. onnect the alarm directly to the Q00 Subbase terminal. If Dynamic Self-heck has been selected for the flame amplifier, then connect one of the shutter leads (white) of the 0E/ or 0/D flame detector to the Q00 subbase terminal. If a low voltage controller is being used, remove it and install a line voltage controller in series with the limits.

5 00 SERIES ONVERSION WIRIN DIRM ROM R RM (DEVIE TO E MODERNIZED) (O.S. NUMER O RELY MODULE TO E USED) Q00 L L SELET PROPER RELY MODULE PER ROSS REERRENE TLE. L (L) THE LINE VOLTE IRLOW SWITH IS TO E INSTLLED ETWEEN Q00 SUSE TERMINL ND TERMINL. ON THE ONTROL EIN REPLED, THE IRLOW SWITH MY HVE EEN INSTLLED ETWEEN THE LOWER OUTPUT TERMINL () ND THE IRLOW SWITH INPUT TERMINL (). R /D//H ONLY. 0 ENERL OOTNOTES, SEE PE. M0

6 00 SERIES ONVERSION WIRIN DIRM ROM R RM (DEVIE TO E MODERNIZED) (O.S. NUMER O RELY MODULE TO E USED) Q00 L SELET PROPER RELY MODULE PER ROSS REERRENE TLE. ONNET 0 V POWER TO TERMINL (L). I LOW VOLTE IR LOW SWITH IS USED ON THE R, REMOVE IT ND REPLE IT WITH LINE VOLTE IR LOW SWITH. INSTLL THE LINE VOLTE IRLOW SWITH ETWEEN Q00 SUSE THRMINLS ND. (L), 0 ENERL OOTNOTES, SEE PE. M0

7 00 SERIES ONVERSION WIRIN DIRM ROM R0 RM (DEVIE TO E MODERNIZED) (O.S. NUMER O RELY MODULE TO E USED) Q00 L I THE PPLITION HS EXTERNL PURE TIMIN ND/OR ON N EXTERNL INTERRUPTED PILOT RELY, THEN ONVERT TO RM. OTHERWISE ONVERT R0 TO RM0. E D (L) REMOVE EXTERNL PURE TIMER ND/OR INTERRUPTED PILOT RELY. SELET RELY MODULE: RM - INTERMITTENT PILOT WITHOUT IRLOW SWITH HEK. RM - INTERMITTENT PILOT WITH IRLOW SWITH HEK. RM - INTERRUPTED PILOT WITHOUT IROLW SWITH HEK. RMD - INTERRUPTED PILOT WITH IRLOW SWITH HEK. 0 D E ONNET 0 V POWER TO Q00 TERMINL (L). ON POWER URNERS, IDENTIY URNER MOTOR WIRE ON Q0 SUSE TERMINL ND ONNET IT TO Q00 SUSE TERMINL. THE LINE VOLTE IRLOW SWITH (I USED) IS TO E INSTLLED ETWEEN SUSE Q00 TERMINL ND TERMINL. I PPLITION HD N EXTERNL PURE TIMER, THEN SELET PURE RD THT MTHES THE TIMIN O THE EXTERNL PURE TIMER. ENERL OOTNOTES, SEE PE. M0

8 00 SERIES ONVERSION WIRIN DIRM ROM RP RM (DEVIE TO E MODERNIZED) (O.S. NUMER O RELY MODULE TO E USED) Q00 S L L ENERL OOTNOTES, SEE PE. M L (L) SELET PROPER RELY MODULE PER ROSS REERENE TLE., P 0 S M0

9 00 SERIES ONVERSION WIRIN DIRM ROM RY RM (DEVIE TO E MODERNIZED) (O.S. NUMER O RELY MODULE TO E USED) Q00 L L ENERL OOTNOTES, SEE PE. L (L) SELET PROPER RELY MODULE PER ROSS REERENE TLE. 0 M0

10 00 SERIES ONVERSION WIRIN DIRM IREYE UVM TM ROM M - SERIES II RM (DEVIE TO E MODERNIZED) (O.S. NUMER O RELY MODULE TO E USED) Q00 S L SELET PROPER RELY MODULE PER ROSS REERRENE TLE. INSTLL THE LINE VOLTE IRLOW SWITH ETWEEN Q00 SUSE TERMINLS ND. ON THE ONTROL EIN REPLED, THE IRLOW SWITH MY HVE EEN INSTLLED ETWEEN THE LOWER OUTPUT TERMINL () ND THE IRLOW SWITH INPUT TERMINL (). (L) 0 I THE ONTROL IS UVM - OR TM - ND THE PPLITION HS N EXTERNL PURE TIMER ND/OR N EXTERNL INTERRUPTED PILOT RELY, THEN ONVERT TO RM. OTHERWISE, ONVERT THE UVM - OR TM - ONTROL TO RM0: REMOVE THE EXTERNL PURE TIMER ND/OR INTERRUPTED PILOT RELY. SELET PURE RD THT MTHES THE TIMIN O THE EXTERNL PURE TIMER. SELET RELY MODULE: RM - INTERMITTENT PILOT WITHOUT IRLOW SWITH HEK. RM - INTERMITTENT PILOT WITH IRLOW SWITH HEK. RM - INTERRUPTED PILOT WITHOUT IROLW SWITH HEK. RMD - INTERRUPTED PILOT WITH IRLOW SWITH HEK. S ENERL OOTNOTES, SEE PE. M0

11 00 SERIES ONVERSION WIRIN DIRM IREYE UVM - ROM (PRIOR TO ) RM (DEVIE TO E MODERNIZED) (O.S. NUMER O RELY MODULE TO E USED) Q00 S E D L (L) I THE PPLITION HS EXTERNL PURE TIMIN ND/OR ON N EXTERNL INTERRUPTED PILOT RELY, THEN ONVERT TO RM. OTHERWISE ONVERT UVM- ONTROL TO RM0. REMOVE EXTERNL PURE TIMER ND/OR EXTERNL INTERRUPTED PILOT RELY. SELET PURE RD THT MTHS THE TIMIN O THE EXTERNL PURE TIMER. SELET RELY MODULE: RM - INTERMITTENT PILOT WITHOUT IRLOW SWITH HEK. RM - INTERMITTENT PILOT WITH IRLOW SWITH HEK. RM - INTERRUPTED PILOT WITHOUT IROLW SWITH HEK. RMD - INTERRUPTED PILOT WITH IRLOW SWITH HEK. E ONNET 0 V POWER TO Q00 TERMINL (L). D ON POWER URNERS, IDENTIY URNER MOTOR WIRE ON IREYE -00 WIRIN SE TERMINL ND ONNET IT TO Q00 SUSE TERMINL. 0 E THE LINE VOLTE IRLOW SWITH (I USED) IS TO E INSTLLED ETWEEN Q00 SUSE TERMINL ND TERMINL. S ENERL OOTNOTES, SEE PE. M0

12 00 SERIES ONVERSION WIRIN DIRM IREYE UVM- ROM (PRIOR TO ) RM (DEVIE TO E MODERNIZED) (O.S. NUMER O RELY MODULE TO E USED) Q00 S L SELET PROPER RELY MODULE PER ROSS REERRENE TLE. ONNET 0 V POWER TO TERMINL (L). (L) 0 S ENERL OOTNOTES, SEE PE. M0 Helping You ontrol Your World Printed in U.S..