UPDATE SESSION : SHAH ALAM TESTING SERVICES. Presented By: AZMI MUSA TESTING SERVICES DEPARTMENT 16 NOV 2017

Transcription

1 UPDATE SESSION : SHAH ALAM TESTING SERVICES Presented By: AZMI MUSA TESTING SERVICES DEPARTMENT 16 NOV 2017

2

3 Testing Services Our Roles Government Assist Regulatory Bodies (ST, BOMBA, SKMM,JPJ, CIDB, DOSH, SPAN, Local Authorities) in implementing regulations / legislations. Industry Support companies Research and Development activities Test for compliance to company, association, national and international standards. Assist exporters meeting importing country s regulatory requirements.

4 Testing Services OUR RECOGNITION Accredited Laboratory Accredited by Standards Malaysia to MS ISO/IEC ASEAN EE MRA Appointed as Designated Testing Laboratory and Certification Body by Energy Commission of Malaysia Test Report for E&E issued by SIRIM QAS Intl. is recognized and accepted by regulators of member countries of ASEAN

5 Testing Services OUR RECOGNITION IECEE CB Scheme Accepted as an Issuing and Recognizing National Certification Body (NCB) and Certification Body Testing Laboratory Testing (CBTL) Services in the IECEE CB Scheme. Test reports and Test certificate issued by SIRIM QAS Intl. is recognized by almost 43 member countries of the IECEE CB Scheme Electrical & Electronic Test Lab - recognised by CSA (Canada) under its Qualified Testing Facilities. - recognised by SASO (Saudi Arabia) approved laboratory under ICCP

6 Testing Services OUR RECOGNITION Fire Protection UL (USA) recognize SIRIM QAS s Fire Door test facilities for UL certification Packaging Laboratory Certified by the world renowned International Safe Transit Association (ISTA), Test Report issued by SIRIM QAS Intl. is accepted by ISTA / US market.

7

8 Cater wide range of testing services and categorized into the following sectors: 1. Civil & Construction 2. Mechanical & Automotive 3. Electrical & Electronic 4. Chemical & Consumer 5. Fire Protection Our Capabilities 6. Radio Frequency and Electromagnetic Compatibility (EMC) 7. Plastics & Composite Material 8. Energy Efficiency for Electrical Appliances

9 CIVIL & CONSTRUCTION TYPE OF PRODUCTS TESTED Reinforce steel, fasteners, pipes and fittings, steel water tanks Cements, pavers, natural stones, playground equipment Ceramic tiles, sanitary wares, clay pipes Thermal insulation materials, acoustic panels, energy efficiency glazing Wire rope slings, chain slings, lever hoists, wire ropes and cables

10 MECHANICAL & AUTOMOTIVE TYPES OF PRODUCT TESTED Helmets, safety shoes, safety vest Jerricans, pallete, plastics containers, boxes, Radiator, NGV, side mirror, Light kerosene stove, LPG regulator, Cooker electronics components

11 ELECTRICAL & ELECTRONIC LABORATORY

12 CHEMICAL & CONSUMER Tested Products Industrial Chemicals, Building Materials Detergents, Herbal product, Cosmetics Spices, Sugar Varnish, Road marking paints, paints Disinfectant, foods Fabrics, Carpets Fuel Oil, Gear Lubricant

13 Tested Products FIRE PROTECTION Door sets Lift Landing Door Brick / Block Walls Drywall Partition / Panel System Penetration Seals Roller Shutter Assemblies Fire Extinguishers Landing Valves

14 RF & EMC Tested Products Telecommunication Product - Wireless Product - Telephony Product Electrical Electronic Product - Information Technologies Equipment - Industrial, Scientific and Medical Equipment - Audio Video Product - Household appliances - Lighting apparatus - Automotive Sub Assemblies - Electric Motor Bike

15 PLASTICS & COMPOSITE MATERIALS TESTING Plastic Resin, Plastic Products, Tanks, Pipes and Fittings, Aerospace Composite Materials Plastics Material Analysis Services via various Characterization Tools (DMA, TMA, DSC, TGA)

16 SIRIM QAS INTERNATIONAL NEW TESTING FACILITIES 1. Secondary Battery Testing 2. Photovoltaic Module Testing 3. Ventilation Duct Testing & Load Bearing Fire Resistant Test 4. Brake Pad Testing for Automotive 5. Fatigue Test for Iron and Steel 6. Playground Surfacing Test

17 Primary Battery: BATTERY TESTING Standard: MS IEC Type of battery: Size-AA, AAA, AAAA,C,D and 9V Application: Primary batteries designed or intended for consumer and household such as - torch light, remote control etc Regulation: KPDNKK s Consumer Protection (Safety Standards For Primary Batteries) Regulations 2013

18 Secondary Battery. BATTERY TESTING Standard : IEC 62133: Secondary cells and batteries containing alkaline or other non-acid electrolytes Type of battery: Lithium-ion, Nickel cadmium Application: Batteries for laptop, hand-phone, vape, etc Regulation: To be regulated by KPDNKK s

19 BATTERY TESTING Automotive Battery. Standard: IEC 60095, MS 45 Type of battery: Lead-acid battery Application: Batteries for automotive industry

20 SECONDARY BATTERY TESTING IEC Ref. Clause Title 8.0 Specific requirements and tests (lithium systems) 8.1 Charging procedures for test purposes First procedure Second procedure 8.2 Intended use Continuous charging at constant voltage (cells) Moulded case stress at high ambient temperature (battery)

21 SECONDARY BATTERY TESTING IEC Title Ref. Clause 8.3 Reasonably foreseeable misuse External short circuit (cell) External short circuit (battery) Free fall Thermal abuse (cells) Crush (cells) Over-charging of battery Forced discharge (cells) Transport tests

22 SECONDARY BATTERY TESTING Cross Reference Standard Clause IEC T-1 IEC T-2 IEC T-3 IEC T-4 IEC T-5 IEC T-6 Title Altitude Thermal Cycling Vibration Shock External Short Circuit Impact/Crush Design evaluation Forced internal short circuit (cells)

23 Photovoltaic (PV) Module Testing PV is the process of converting light to electricity using semiconducting materials e.g. PV module. Testing according to standard IEC 61215(Part 1 and Part 2) and IEC 61730(Part 1 and Part 2) covers both crystalline silicon and thin-film terrestrial PV module designs.

24 Photovoltaic (PV) Module Testing Main test objective of the test is to determine electrical and thermal characteristics of the PV module, whilst checking its capability in the outdoor environment These standard covers performance and safety requirement of the PV module

25 Photovoltaic (PV) Module Testing SIRIM QAS Intl has setup the testing facility with testing equipment; Solar Simulator, UV Conditioning Chamber, Environmental Chamber and Wet Leakage Test System, EL Camera System, Robustness of Terminal Test System. The laboratory has been ready since Jul2017 offering test services according to numerous test clauses in the IEC61215 and IEC61730(Part1and2).

26 Photovoltaic (PV) Module Testing IEC (Test Flow)

27 Photovoltaic (PV) Module Testing IEC (Test Category) - Test Capability MST 51 Thermal Cycling (50 or 200 cycles) (MQT 11) MST 52 Humidity Freeze (MQT 12) MST 53 Damp Heat (MQT 13) MST 54 UV pre-conditioning (MQT 10) MST 55 Cold Conditioning (-40 C, 48 hrs) MST 56 Dry hot conditioning (105/90 C, 50% RH, 48 hrs) General Inspection Test MST 01 Visual inspection (MQT 01) MST 02 Performance at STC (MQT 06) MST 03 Maximum power determination (MQT 02) MST 04 Insulation thickness MST 05 Durability of markings MST 06 Sharp edge test Electrical shock hazard tests MST 11 Accessibility test MST 12 Cut susceptibility test MST 13 Continuity test for equipotential bonding MST 14 Impulse voltage test MST 16 Insulation test (MQT 03) MST 17 Wet leakage current test (MQT 15) MST 42 Robustness of terminations test (MQT 14) Fire hazard tests MST 21 Temperature test MST 22 Hot-spot endurance test (MQT 09) MST 23 Fire test MST 24 Ignitability test MST 25 Bypass diode thermal test (MQT 18) MST 26 Reverse current overload test Mechanical stress tests MST 32 Module breakage test MST 33 Screw connection test MST 34 Mechanical load test MST 35 Peel test MST 36 Lap shear strength test MST 37 Materials creep test

28 Photovoltaic (PV) Module Testing Testing Facilities dedicated for PV Module testing Steady State Solar Simulator System Class AAA Irradiance W/m 2 Tilt able 0-90 PV module size up to 1.5 m x 2.0 m Complete with I-V curve measurement No Test IEC Maximum Power Determination 2 Measurement of NMOT o 3 Measurement of Temperature Coefficient o 4 Performance at STC, NMOT and Low Irradiance 5 Stabilization o IEC o

29 Photovoltaic (PV) Module Testing Steady State Solar Simulator

30 Photovoltaic (PV) Module Testing I-V Measurement unit

31 Photovoltaic (PV) Module Testing Testing Facilities dedicated for PV Module testing Environmental Chamber System Temperature range -70 C to 120 C PV module size up to 1.5 m x 2.0 m Complete with test current supply unit No Test IEC IEC Thermal Cycling 2 Humidity Freeze Test 3 Damp Heat Test 4 Cold Conditioning o 5 Dry Hot Conditioning o

32 Photovoltaic (PV) Module Testing Environmental Chamber

33 Photovoltaic (PV) Module Testing Testing Facilities UV Conditioning Chamber Test 2 samples with size 1.5 m x 2.0 m Total of 15 kwh/m 2 UV exposure No Test IEC IEC UV Preconditioning

34 Photovoltaic (PV) Module Testing Testing Facilities Wet Leakage Current Tester Test in solution with resistivity <3500 Ω/cm at temperature 22 ± 2 C Test voltage up to 6 kvdc High Voltage, Insulation Resistance, Earth Continuity No Test IEC IEC Wet Leakage Current Test 2 Insulation Test 3 Ground Continuity Test o

35 New Testing Services Fire Protection HYDRAULIC TILTING TYPE FIRE RESISTANCE TEST FURNACE

36 Fire Protection Testing Fire Resistance Test on Ventilation Duct

37 FIRE RESISTANCE TEST ON VENTILATION DUCT

38 FIRE RESISTANCE TEST ON VENTILATION DUCT

39 FIRE RESISTANCE TEST ON VENTILATION DUCT These standards specify a method of test and criteria for determination of the fire resistance of vertical and horizontal ventilation ducts under standardized fire conditions The test examines the behaviour of ducts exposed to fire from the outside (Duct A) and fire inside the duct (Duct B) The test is to measure the ability of a representative duct or duct assembly to resist the spread of fire from one fire compartment to another without the aid of fire dampers

40 FIRE RESISTANCE TEST ON VENTILATION DUCT TEST SET-UP (SIDE VIEW)

41 FIRE RESISTANCE TEST ON VENTILATION DUCT TEST SET-UP (FRONT VIEW)

42 Fire Protection Testing HYDRAULIC TILTING TYPE FIRE RESISTANCE TEST FURNACE The furnace has internal chamber dimension of 5m (Length) x 4m (width) x 1.3m (depth) Is designed to be able to carry out load bearing and non-load bearing Fire Resistance Tests up to 6 hours rating on both vertical and horizontal elements of construction. The furnace is capable to carry out fire resistance testing on test specimens measuring 5m x 4m, 4m x 4m and 4m x 3m

43 Fire Protection Testing HYDRAULIC TILTING TYPE FIRE RESISTANCE TEST FURNACE

44 Fire Protection Testing Horizontal Fire Resistance Test Furnace

45 Fire Protection Testing Vertical Fire Resistance Test Furnace

46 Fire Protection Testing Fire Resistance Test on Non-load bearing and Load bearing Horizontal Elements of Construction. Flooring System Roofing System Suspended Ceiling System Beam Roller Shutter Assemblies (Horizontal) Ducting System

47 BRAKE TESTING Objective: To perform Performance test, material test and determine the friction value on the Brake Pad and shoe assemblies and Brake disc/drum test

48 BRAKE TESTING Product: Brake Pad assemblies, Brake Shoe Assemblies, drum brake linings and discs, Parking Brake Category Vehicles: M 1, M 2, N 1, L below 5 tonnes (245 kg/m 2 )

49 BRAKE TESTING Standard: MS Road Vehicles Replacement Brake Lining Assemblies and Drum Brake Linings For Power-Driven Vehicles Specification (Shear test, Compressibility test, Hardness test and existing of asbestos and marking) UN Regulation Reg. No. 90 Uniform provisions concerning the approval of replacement brake lining assemblies, drum brake linings and discs and drums for power-driven vehicles and their trailers

50 BRAKE TESTING Other Standard: JASO C Performance test for friction JASO C Wear test procedure using Inertia Brake Dynamometer SAE J2522/21 - Performance test (friction material)

51 BRAKE TESTING LABORATORY Test Facilities: Inertia Brake Dynamometer Inertia Brake Dynamometer: Inertia mass: 10 ~ 245 kgm 2 Parking brake : 2K N Torque: 6000 Nm RPM: 2500 Cylinder stroke: 40 mm Hydraulic braking: 30 Mpa Deceleration control: 9.8 m/s 2 Performance test, wear test, friction test

52 BRAKE TESTING Compressibility Test M/C Hydraulic Temperature Compressibility Compressibility Test Temperature: 600ºC Shear Machine Shear strength between pad/lining and disc Force: 10 tonne max Rockwell Hardness tester Materials Hardness

53 FATIGUE TEST FOR IRON AND STEEL Fatigue Strength Test Objective: The objective of a fatigue test is to determine the fatigue life and/or the danger point, i.e. the location of failure of a test-piece subjected to a prescribed sequence of stress amplitude.

54 FATIGUE TEST FOR IRON AND STEEL Applicable standard : MS146:2014 Steel for the reinforcement of concrete - Weldable reinforcing steel - Bar, coil and decoiled product - Specification (Fourth revision) BS4449:2005+A3:2016 Product : Steel Reinforcement for Concrete

55 FATIGUE TEST FOR IRON AND STEEL Machine capacity : Existing machine : 200kN and 300kN Test duration : 5million cycle of test

56 FATIGUE TEST FOR IRON AND STEEL Machine capacity : New machine available in Jan 2018 : 250kN (Very high frequency >100Hz) Test duration : ~2days/sample for 5million cycle of test Testing Services Department New Test Facilities Video

57 PLAYGROUND SURFACING TEST Standard: MS 966: 2017, Playground Equipment Safety performance for Public use Specification (Second Revision MS :2017, Playground Surfacing Part 1:- Standard Guide MS : 2017, Playground Surfacing-Part 2: Impact Attenuation Of Surfacing Materials Within The Use Zone Of Playground Equipment Specification

58 PLAYGROUND SURFACING TEST Objective: This guide is to be used to assist the playground owner/operator, specifier, designer, etc., in determining the properties that can be considered with regard to the protective surfacing in the playground. It is the intent to outline the requirements associated with design, installation, and maintenance of the surface.

59 PLAYGROUND SURFACING TEST This guide covers standards for selecting and specifying surface systems under and around playground equipment. a) This guide describes how to apply existing ASTM standards to evaluate the impact attenuation, accessibility characteristics and product characteristics when selecting surfacing systems for use under and around playground equipment. b) This guide does not imply that an injury cannot be incurred when the surface system complies with standards referred to in this guide.

60 PLAYGROUND SURFACING TEST Engineered Wood Fiber ASTM F 2075

61 PLAYGROUND SURFACING TEST Poured-In-Place Surface Systems ASTM F 2479

62 PLAYGROUND SURFACING TEST Loose-Fill Rubber ASTM F 3012

63 PLAYGROUND SURFACING TEST Drop height, Fall height for swing on pivot point Drop Height, fall height on top climbers

64 PLAYGROUND SURFACING TEST The following apparatus shall be require for implementing and evaluating the shock absorbing properties of playground surfacing material 1) Temperature measuring device, 2) Impact test system, a) Missile b) Missile axes 3) Support Structure for free fall Impact Test 4) Drop height measurement system, 5) Release Mechanism 6) Acceleration measurement system, 7) Battery-operated equipment.

65 PLAYGROUND SURFACING TEST Impact Test system together with recording devise

66 PLAYGROUND SURFACING TEST Set-up apparatus on Impact test at Laboratory & Field Test

67 Enquiries on testing for electrical / electronic products - contact; ask.etest@sirim.my. Enquiries on other than electrical products - contact; ask.test@sirim.my

68 A PREMIER TOTAL SOLUTION PROVIDER IN QUALITY AND TECHNOLOGY INNOVATION Azmi Musa Testing Services Department SIRIM QAS INTERNATIONAL SDN. BHD. Tel : Fax : ask.test@sirim.my ask.etest@sirim.my