AIR COOLED LIEBERT CHALLENGER 3000 MODELS

Transcription

1 AIR COOLED LIEBERT CHALLENGER 3000 MODELS STANDARD FEATURES 65,000 AMP SHORT CIRCUIT CURRENT RATING (SCCR) The 60Hz electrical panel provides 65kA SCCR. Certain features or combinations of features may reduce the rating; contact factory for limitations. COMPRESSOR WITH HOT GAS BYPASS Scroll with a suction gas cooled motor, internal centrifugal oil pump, vibration isolating mountings, internal thermal overloads, manual reset high pressure switch, and operates at HZ and HZ. Factory piped hot gas solenoid valve and externally equalized regulating valve in the refrigerant circuit. REFRIGERATION SYSTEM Single refrigeration circuit, includes a liquid line filter drier, refrigerant sight glass with moisture indicator, adjustable externally equalized expansion valve, and liquid line solenoid valve. COOLING COIL A-frame/V-frame coil design is constructed of copper tubes and aluminum fins. A stainless steel drain pan is provided. FAN Centrifugal type, double width, double inlet, with lifetime lubricating self aligning ball bearings rated at a minimum life of 100,000 hours. The motor operates at 1750 RPM for 60 HZ and 1450 RPM for 50 HZ. The drive package is variable speed, sized for 200% of the fan motor horsepower (the motor is on an adjustable base). The fan draws air through the coil. The fan assembly is located on an isolated fan deck. FILTER shall be deep pleated 2 ASHRAE 52.2 MERV 8 rating (40% ASHRAE 52.1) located within the cabinet, and accessible from the front of the unit. CABINET AND FRAME Custom powder painted steel panels with 1 (25.4mm), 1 1/2 lbs. (.68kg) insulation. A hinged control access panel opens to a second front panel which is a protection enclosure for high voltage components. The frame corner posts are constructed of 14 gauge MIG welded steel. The frame is painted with a powder coat finish to protect against corrosion. The unit is totally front accessible including any component removal. HUMIDIFIER High intensity infrared quartz lamps over a stainless steel humidifier pan. An automatic water supply system maintains water level in the pan and a timed flush system greatly reduces mineral precipitation, and is field adjustable to change the cycle time. ELECTRIC REHEAT Electric low watt density 304 stainless steel fin tubular electric reheat elements provide two stages of reheat to control room dry bulb temperature. DPN REV 01/12 REV 3

2 AIR COOLED LIEBERT CHALLENGER 3000 MODELS OPTIONAL FEATURES (Refer to specification sheet for options supplied) DIGITAL COMPRESSOR Scroll with a suction gas cooled motor, internal centrifugal oil pump, vibration isolating mountings, internal thermal overloads, manual reset high pressure switch, unloading solenoid valve and piping and operates at Hz and Hz. CONDENSATE PUMP Has a minimum capacity of 100 GPH (379 l/h) at 20 ft. head (58 kpa). (Consult factory for 200V or 230V, 50Hz applications). Pump is complete with integral primary and secondary float switches, pump, motor assembly, and reservoir. (Shipped loose for field installation on Downflow (BF) Units). UNIT DISCONNECT SWITCH For 60Hz units: A Locking-Type fused disconnect switch is available. For 50Hz units: Two types of non-fused disconnect switches are available, the Locking-Type and a Non-Locking Type. The Non-Locking Type consists of a main unit switch operational from the outside of the unit. Access to the high voltage electric panel compartment can be obtained with the switch in either the on or off position. The Locking-Type is similar except access to the high voltage electric panel compartment can be obtained only with the switch in the off position. FIRESTAT Is mounted in the unit with the sensing element in the return air flow. Upon activation the high temperature stat will immediately shut down the entire unit. SMOKE DETECTOR The smoke detector senses the return air, shuts down the unit upon detection, and sends visual and audible alarm. Dry contacts are available for a remote customer alarm. This smoke detector is not intended to function as or replace any room smoke detection system that may be required by local or national codes. FILTERS The standard and optional filters are available with optional pre-filters. A 2 ASHRAE 52.2 MERV 8 (40% ASHRAE 52.1) prefilter, and 4 ASHRAE 52.2 MERV 8 (40% ASHRAE 52.1) or 4 ASHRAE 52.2 MERV 11 (60-65% ASHRAE 52.1) main filter may be specified. LIQUI-TECT SENSOR Is a solid state water sensor that has no moving parts and is hermetically sealed to keep out dust and dirt. When the sensor detects the presence of moisture the alarm system is activated. REMOTE TEMPERATURE AND HUMIDITY SENSORS Are provided in a vented case for mounting in the room to be conditioned. Includes 30 ft. (9m), 60 ft. (18m), 90 ft. (27m), 120 ft. (36m), or 150 ft. (45m) of cable supplied for connecting sensors to unit. FLOOR STAND Is constructed of MIG welded tubular steel and available in heights from 9 to 24 (229mm to 610mm) with vibration isolation pads provided on the adjustable legs. An optional factory supplied turning vane is available for field installation if desired. PLENUM(S) 4 plenums are available for upflow units: 2 way, 3 way, or 4 way discharge and top duct connection. Each plenum is 18 (457mm) high and constructed of steel with 1 (25.4mm), 1 1/2 Ib. (.68kg) insulation and is custom painted in unit matching colors. STEAM GENERATING CANISTER HUMIDIFIER This system is housed in a steel enclosure and includes a replaceable canister with integral fill cup, fill and drain valves, and high water indicator. System automatically fills and drains as well as maintains the required water level based on conductivity. HEAVY GAUGE INDUSTRIAL PANELS Are 16 ga. outside panels and heavy duty gaskets which replace the standard 20 ga. Panels and gaskets. REHEAT/HUMIDIFIER LOCKOUT Includes the necessary relays to disable the reheat and humidifier from an external 24 volt signal. SCR ELECTRIC REHEAT Is controlled by the unit microprocessor by pulsing the reheat elements for tight temperature control. Not available in 575 volts. HIGH EXTERNAL STATIC BLOWERS This blower/motor package is available only on upflow models where external static pressures are up to 2.0 inches/500 Pa (60Hz) or 1.5 inches/370 Pa (50Hz). These blowers are rigidly mounted for ducting directly to the blower housing. Heavy gauge panels are recommended with this option. 200K HOUR BEARINGS Lifetime lubricated self-aligning pillow-block ball bearings rated at a minimum L10 life of 200,000 hours; available on upflow units only. TWO (2) ADDITIONAL REMOTE SHUTDOWN TERMINALS Provides the customer with a total of three locations to remotely shut down the unit. TWO (2) EXTRA COMMON ALARM CONTACTS Provides the customer with a total of three sets of n/o contacts for remote indication of unit alarms. MAIN FAN AUXILIARY SWITCH Provides the unit with one n/o set of contacts to indicate that the motor/unit is on. REMOTE HUMIDIFIER CONTACTS allow the unit s humidity controller to control a humidifier outside the unit. Power to operate the remote humidifier does not come from the Challenger unit. INTELLISLOT ISWEB-LBDS CARD Provides 10/100 baset Ethernet connectivity for unit monitoring and management. The supported management interfaces include: SNMP for Network Management Systems and HTTP for web page viewing. INTELLISLOT OC485-LBDS CARD Provides RS-485 Modbus network connectivity to Building Management Systems for unit monitoring and management. DPN REV 11/11 REV 5

3 TYPICAL GENERAL ARRANGEMENT DIAGRAM AIR COOLED CHALLENGER MODELS WITH DIGITAL SCROLL COMPRESSOR Condenser Coil Inverted Trap * on discharge and liquid lines to extend above base of coil by a minimum of 7 1/2" (190mm) Schrader Valve Schrader Valve OPTIONAL FIELD INSTALLED FUSIBLE PLUG OPTIONAL FIELD INSTALLED SUB COOLING COIL For rises over 25ft. (7.6m), trap every 20ft. (6m) or evenly divided* Evaporator Coil Shut-Off* Valve Liquid Return Sight Glass Solenoid Valve Expansion Valve Sensing Bulb Filter Drier Service Valves External Equalizer Digital Solenoid Valve Digital Compressor Hot Gas Discharge Check Valve Trap at base of risers over 5ft. (1.5m)* SINGLE CIRCUIT SHOWN FACTORY PIPING FIELD PIPING *Components are not supplied by Liebert but are recommended for proper circuit operation and maintenance. DPN REV 06/11 REV 3

4 PIPING: AIR COOLED MODELS UPFLOW (BU) MODELS Piping outlet locations through the plenum are the same as the unit. See below for descriptions and connection sizes. Humidifier Water Supply Line 1/4" OD CU Hot Gas Refrigerant Line 5/8" OD CU on Models BU042A/BU040A 7/8" OD CU on Models BU067A/BU065A Condensate Pump Line 1/2" OD CU Used only if optional condensate pump is ordered. Hot Water Return 5/8" OD CU (optional) Liquid Refrigerant Line 3/8" OD CU on Models BU042A/BU040A 1/2" OD CU on Models BU067A/BU065A Hot Water Supply 5/8" OD CU (optional) icom Control Panel Condensate Drain 3/4" FPT Field pitch a min. of 1/8" (3.2mm) per ft. (305mm). Units without a condensate pump have a factory-supplied trap in the unit, so a field trap should not be added. Units with a condensate pump will require a field-supplied trap downstream from the pump. The drain line must comply with all applicable codes. (If condensate pump is ordered piping is out top of unit). PIPING OUTLET LOCATIONS (See Cabinet and Floor Planning Dimensional Data for Piping Opening Sizes.) DPN REV 9/08 REV 1

5 STD 3 & 5T Hi Static 3T Hi Static 5T 7 1/2 " (191mm) CABINET AND FLOOR PLANNING DIMENSIONAL DATA LIEBERT CHALLENGER 3000 A 11 3/4 (299mm) 8 5/8 (219mm) 11 3/4 (299mm) UPFLOW (BU) MODELS Filter Access Through Top 10 1/4" (260mm) 8 1/2" (216mm) Standard Piping Location Projection of Display Bezel 5/8" (16mm) 18 " (457mm) 32 1/2 " (826mm) Overall Dimension 32 1/2" (826mm) 30 1/2" (775mm) A 5 1/2" (140mm) 32 1/2 " (826mm) Overall Dimension 9 5/8" (244mm) 13" (330mm) 12 1/2" (318mm) UNIT TOP VIEW 1 5/8" (41mm) 30 1/2" (775mm) 32 1/2" (826mm) 1 7/8" (48mm) Standard Electrical Outlet Location Through Unit 6 7/8 " (175mm) Standard Electrical Outlet Location Through Plenum Air Discharge Grille 29 3/4 " (756mm) 29 " (737mm) 2 1/2 " (67mm) 1" (25mm) FRONT & SIDES 3/4" (19mm) REAR 94 " (2388mm) 76 " (1930mm) Plenum available with: -2, 3 or 4 grilles. -Solid sides with a 7/8" (22mm) duct flange on top. Blower Outlet with 1" (25.4mm) Flange 7/8" (22.2mm) Flange for Duct or Plenum Connection UNIT DIMENSIONAL DATA REAR VIEW (rear return configuration) UNIT WEIGHT 50 HZ MODELS 60 HZ MODELS LBS. (KG) BU035E BU036E 535 (243) BU059E BU060E 545 (247) BU040A BU042A 615 (279) BU065A BU067A 670 (304) BU045W BU046W 700 (318) BU070W BU071W 750 (340) BU072C BU068C 545 (247) BU101C BU102C 555 (252) BK058G BK061G 785 (356) 1 3/4 " (44mm) Shaded area indicates a recommended clearance of 34" (864mm) be provided for component access. Right side access suggested for "GLYCOOL" units. UNIT DIMENSIONAL DATA FRONT VIEW (front return configuration) Return Air Louvers DPN REV 4/09 REV 1

6 LIEBERT CHALLENGER ELECTRICAL FIELD CONNECTION DEFINITIONS AND LOCATIONS Hz Only Hz Only Terminal Block* (for customer connections) w/ MAIN DISCONNECT C38C37B 38B w/o MAIN DISCONNECT Electrical Handy Box* (factory installed with cover) ) Electric conduit knockouts on top and bottom of electric box. Knockout size 1 3/4 (44.5mm). 2) Three phase connection. Electric service connection terminals when factory disconnect is NOT supplied. 3) Three phase connection. Electric service connection terminals when factory disconnect switch is supplied. 4) Factory installed disconnect switch (Optional). Fused disconnect switch provided on 60Hz units, non-fused disconnect switch provided on 50Hz units. 5) Factory installed main fuse block (60Hz only). Factory installed when fused disconnect switch is NOT supplied. 6) Three phase electric service field supplied. 7) Earth ground connection (50/60Hz). Connection terminal for field supplied earth grounding wire. 8) Earth ground bar (50Hz only). Connection terminals with factory ground from each high voltage component for field supplied earth grounding wire. 9) Control and monitoring section of electric box. 10) Remote unit shutdown. Replace existing jumper between terminals with normally closed switch having a minimum 75VA, 24VAC rating. Use field supplied Class 1 wiring. Two additional contact pairs available as an option (labeled as 37B & 38B, 37C & 38C). Replace existing jumper for appropriate pair as done for 37 & ) Remote Alarm Device (RAD) Connections. Field supplied 24V Class 1 wiring for special alarm. Connection made by adding normally open contacts. Special alarm connections may be factory wired or field wired. See schematic, RADS1-4, for factory wired special alarms. For field wired special alarms, use 24V Class 1 wiring to connect normally open contacts between terminals 24 & 50, 24 & 51, 24 & 55, or 24 & ) Remote condensing unit connection. Field supplied 24V Class 1 wiring to remote condensing unit terminals 1, 2, 3, & 4 from (R2) relay (split system only.) 13) Smoke detector alarm connections. Field supplied 24V Class 1 wiring to remote alarm circuits. Factory wired contacts from optional smoke detector are #91-comm., #92-NO, and #93-NC. 14) Common alarm connection. Field supplied 24V Class 1 wiring to common alarm terminals (and optional , and ), which are factory connected to common alarm relay (R3). 15) Heat rejection connection. Field supplied 24V Class 1 wiring to interlock heat rejection from pigtails which are factory connected to compressor side switch (self contained units only) or to GLYCOOL relay (K11, GLYCOOL units only). On Dual Cool units only, pigtails connect auxiliary cooling source to GLYCOOL relay K11. See indoor and outdoor electric schematic for more information. 16) Reheat and Humidifier Lockout. Optional emergency power lockout of reheat and/or humidifier: connections provided for remote 24V AC source. 17) Main Fan Auxiliary Switch. Optional main fan auxiliary side switch. Terminals located in field wiring compartment for remote indication that the evaporator fan motor/unit is on. Field to connect 24V maximum. 18) Optional Condensate Alarm (Dual Float Condensate Pump only). Relay terminals located in field wiring compartment for remote indication. *Located inside unit on top for Upflow and on base for Downflow. NOTE: Refer to specification sheet for full load amp and wire size amp ratings. DPN REV 03/13 REV 4

7 ELECTRICAL FIELD CONNECTIONS - NETWORKING - U2U CAT5 Ethernet connections - field installed Avoid routing near high voltage wiring. Secure wiring to prevent damage and use bushing or edge guard to avoid sharp edges. UPFLOW LIEBERT CHALLENGER MODELS WITH icom CONTROLS 2 Loose Cable Ties To P64 To Display To Display Use cutout on the electric box to access control board. Crossover Coupler A Crossover Coupler DETAIL A Ethernet Wiring Notes: 1. On units with the standard Small Graphics Display, the customer connection point for unit to unit (U2U) networking is to P64 on the I/O Board. 2. On units with the optional Large Graphics Display, a crossover coupler is provided for unit to unit (U2U) networking. Unplug the red cable from P64 on the I/O Board and connect to one side of the crossover coupler. The first customer connection point is to P64 on the I/O Board. The second customer connection point is to the other side of the crossover coupler. This connects the I/O Board and display to the private U2U network. Cable Tie To Secure Wiring Channel Blower Blockoff Plate DPN PAGE 1 OF 3 REV 12/12 REV 2

8 ELECTRICAL FIELD CONNECTIONS - NETWORKING - U2U UPFLOW LIEBERT CHALLENGER MODELS WITH icom CONTROLS Terminal Blocks 19) Opening for field wiring. Suggested entry point for HV field wiring to unit. Hole size O 2.5" (63.5 mm) 20) Opening for field wiring. Suggested entry point for LV field wiring to unit. 21) Vacant Intellisot. May contain optional Intellislot cards. 22) Populated Intellislot. Optional Intellislot cards may be placed in either of two supplied Intellislot locations. 23) Remote Temperature / Humidity Sensor connection location. 6-wire CAN cable supplied with optional remote T/H sensor. 24) Loose cable ties. Use to secure field supplied network cables to Intellislot. DPN PAGE 2 OF 3 REV 12/12 REV 2

9 ELECTRICAL FIELD CONNECTIONS - NETWORKING - U2U UPFLOW LIEBERT CHALLENGER MODELS WITH icom CONTROLS U2U NETWORKING CONNECTIONS - SMALL DISPLAY P66 Customer Connection Point P64 FIGURE 1 1. When Large Display is used, two cables are required. 2. To run both wires through the channel at the same time, bundle them together as Figure 1 shows. U2U NETWORKING CONNECTIONS - LARGE DISPLAY When Large Display is used, two cables are required. P66 On units with the optional Large Graphics Display, a crossover coupler is provided for unit to unit (U2U) networking. Unplug the red cable from P64 on the I/O Board and connect to one side of the crossover coupler. The first customer connection point is to P64 on the I/O Board. The second customer connection point is to the other side of the crossover coupler. This connects the I/O Board and display to the private U2U network. Customer Connection Points P64 DPN PAGE 3 OF 3 REV 12/12 REV 2

10 Liebert icom Control System Intelligent Communications & Monitoring Large Graphic Display (Unit or Wall-mounted) Large Graphic Display shown in unit bezel Large Graphic Display for Wall-Mounting The Liebert icom Large Graphic Display shall be microprocessor based with a 320x240 dot matrix graphic monitor with control keys for user inputs mounted in an ergonomic, aesthetically pleasing housing. The display and housing shall be viewable while the unit panels are open or closed. All parameter changes are password protected. Wall-Mounted Large Graphic Displays shall be capable of being mounted on a wall and are provided with a power supply. Wall-mounted displays can be added to a Unit-to-Unit network and remotely located from the cooling unit(s) to provide convenient monitoring and control capabilities. Large Graphic Display only features: The Large Graphic Display provides all of the same features of the Small Graphic Display, plus Large Graphic Display only features. Event Log Automatically stores the last 400 unit and system (U2U communication required) events (messages, warnings, and alarms) Spare Parts List - shows a list of key spare parts, their quantity and respective parts numbers Unit Diary - A free field area where unit history may be stored for reference View Network Shows a summarized view of all the cooling units connected on a U2U network Centralized Operation View and configure any cooling unit on a U2U network from a Large Graphic Display System View View the averages of all operations being performed on the U2U network Active Alarms on Status Screen Last two unit/system events are displayed at the bottom of the Status Screen for rapid identification of critical events without having to enter submenus Full Text Descriptions The large screen size eliminates the need for abbreviated text, simplifying user operation DPN REV 4/09 REV 2

11 Liebert icom Control System Intelligent Communications & Monitoring Small Graphic Display (Unit-mounted only) Small Graphic Display shown in unit bezel The Liebert icom Small Graphic Display shall be microprocessor based with a 128x64 dot matrix graphic monitor with control keys for user inputs mounted in an ergonomic, aesthetically pleasing housing. The display and housing shall be viewable while the unit panels are open or closed. All parameter changes are password protected. Small Graphic Display Features (additional features available with Large Graphic Display): Temperature Control Precision temperature control is maintained while maximizing efficiency based on a user entered setpoint and tolerance. Humidity Control The dewpoint level of the room is monitored and controlled based on a user specified Relative Humidity setpoint and tolerance. Various Control Types Selectable Proportional, PI (proportional-integral), PID (proportional-integral-derivative), Intelligent control types for supply or return temperature; Relative, Compensated, or Predictive humidity control types. These control types have been developed to maximize component life and maintain precise environmental control. Unit Alarms All unit alarms are annunciated, displayed on the screen, automatically recorded in the event log, communicated to available IntelliSlot monitoring cards, and a red light flashes on the display Event Log Automatically stores the last 400 unit-only events (messages, warnings, and alarms). Temperature and Humidity Graphs Provides a graphical view of historical room conditions, selectable from 8 minutes to 16 days Automatic Component Sequencing runtimes of multiple components within a unit are automatically balanced to extend component life Wellness / Maintenance Monitors system components to warn of potential issues in advance (helps avoid unplanned downtime) and prolong component life Auto Restart After a loss of power, a cooling unit will return to is previous operating status. Cooling units can be stagger started to minimize system current draw. IntelliSlot Cards IntelliSlot cards allow for external unit communication and control Service Contact Information Local service or sales contact information can be conveniently stored Upgradeable Multiple units connected through a Unit-to-Unit network can be upgraded simultaneously or cascaded. Unit-to-Unit (U2U) Communication Communication via private Ethernet network allows for advanced control functionality (Teamwork modes, sharing sensor data, Standby Rotation, Lead-Lag, and Cascade operation). Small Graphic Displays can only configure the cooling unit they are physically connected to, while Large Graphic Displays can configure any unit on the network. Cascade Standby units on a U2U network are automatically activated if active unit(s) cannot control the environment Lead-Lag A standby unit on a U2U network is automatically activated if an alarm occurs in an active unit Standby Rotation Standby units are rotated through a U2U network to balance system run hours. Units can be set to automatically rotate daily, weekly, or monthly Teamwork modes Mode No Units share data but operate independently using local sensor readings Mode 1 All units perform the same operation with the same intensity based on sensor readings from the entire network; typically for rooms with balanced heat loads Mode 2 All units perform the same operation with varying intensity based on sensor readings from the entire network; typically for rooms with un-balanced heat loads DPN REV 4/09 REV 1

12 LIEBERT vnsa Network Switch Assembly with icom: Dimensions 3.298" 84mm 12" 305mm.213" 5mm.694" 18mm.352" 9mm.375" 10mm DETAIL A MOUNTING SLOT (TYP 2 PLACES) 14.25" 362mm.88" 22mm 12.50" 318mm 1.40" 36mm A Inside view of back of box & back plate 1.00" 25mm O.213" 5mm (2 PLACES) DPN REV 05/06 REV 0

13 LIEBERT vnsa Network Switch Assembly Internal Details Ground Lug for field ground wire connection 8 Ports supplied on: Model vnsa8-icom: 7 free ports available Model vnsa8: 8 free ports available 16 Ports supplied on: Model vnsa16-icom: 13 free ports available Model vnsa16: 14 free ports available Vac, Single Phase Hz 0.4 A Volt Power Connection Requires field supplied hard wiring 16AWG stranded maximum or connector/plug. Knockouts (6) & trap door (1) available for field wiring/cabling entrance on top & bottom sides NOTE: Field to supply CAT5 or better cables. Network Switch Model Maximum # of Connected Cooling Units w/ Small icom Display w/ Large icom Display vnsa8-icom 7 Units 3 Units vnsa16-icom 13 Units 6 Units vnsa8 8 Units 4 Units vnsa16 14 Units 7 Units DPN REV 05/06 REV 0

14 LIEBERT LIQUI-TECT 410 Point Leak Detection Sensor Product Specification Sheet Description The Liebert Liqui-tect 410 (LT410) provides a single-point detection of leaks. The point detection sensor has two gold-plated sensing probes to prevent corrosion resistance and to provide accurate readings. The LT410 constantly monitors points for leaks, internal faults and power failures and warns of any abnormal conditions. Mounting brackets allow for sensor height adjustment and leveling. The LT410 is the ideal solution for sensing leaks under a raised computer floor or air conditioning drip pans. Two independent outputs provide added flexibility with the capacity to signal both a local alarm panel and a remote building management system or external equipment, such as motorized water shut-off valves. The LT410 is also ideally suited for the following: Applications Glycol, Chilled Water Cooling Humidification Feed Water Piping Condensate Pumps and Drains Unit and Ceiling Auxiliary Drip Pans Overhead Piping Troughs Locations Large-Scale Network Control Centers Data Centers Server Rooms - Closets Unattended Remote Shelters Mechanical Equipment Rooms Sensitive Areas With Overhead Piping Industrial Process Control Rooms Dimensions - Top, Front & Side Views TOP VIEW 5.85" (148.5mm) FRONT VIEW SIDE VIEW 4.46" (113.2mm) Form-C relay outputs & power wiring connection Adjustable probe height " ( mm) 6.35" (161.2mm) 2.25" (57.2mm) Shipping weight: Mounting holes: 2 Ibs (0.9 kg) #8 screws 1

15 Specifications Liqui-tect 410 Sensor Power requirements Dimensions, in. (mm) W x D x H Weight (assembled) 24 VAC 100 ma, 50/60 Hz, 3 VA (max.) 6.35" x 2.25" x 4.46" (161.2 x 57.2 x 113.2) 2.0 lb. (0.9 kg) Metal enclosure NEMA 1, IP 30 Environmental Conditions Operating temperature Operating humidity Operating altitude Output Relays 50 F to 104 F (10 C to 40 C) 10% to 95% relative humidity (non-condensing) 0 to 10,000 ft. (0 to 3,048 m) Contact rating 2 Form-C; 3 A rating at 24 VAC Agency Listings UL UL916 C-UL C22.2, No. 205-M1983 CE Yes FCC Compliance 47 CFR, Part 15 Placement on Subfloor Under Cooling Support Equipment To a Liebert environmental unit and an optional* monitoring panel To external power supply or directly from unit (see Power Wiring on 3) LT410 * Output connections to external alarm monitoring panels such as the Liebert contact closure alarm panels Leak detection zone (directly beneath unit) Wiring Interconnections (Circuits shown in powered, non-alarm state) Red Wires Orange Wires Yellow Wires 24 V, AC/DC Alarm Contact Rating Alarm Contact 0.10A, Hz, DC 24 3A 24 3A Class 2 Circuit Only Class 2 Circuit Only Class 2 Circuit Only Power Power 1-NO 1-NC 1-COM 2-NO 2-NC 2-COM Gold-plated probes NOTE: All power and alarm connections Class 2 circuits only Height adjustable 0-0.5" (0-12.7mm) 2

16 Power Wiring The LT410 is rated for 24 VAC, 50/60 Hz and 0.10 amp. Figure 1 24V from Liebert environmental units to LT410 Challenger, Himod or Liebert MM2 DS, (8 Ton) Deluxe System/3, Challenger, Himod or Mini-Mate2 (8 ton) TB1 T5 (24V) T5 (24V) LT460 LT410 Red TB1 wires Red TB1-1 G5 (Ground) Red TB1-2 4V transformer of here are no ated terminal tions) Power Wiring 24V (Ground) from Liebert Environmental Unit to LT460 Liebert Deluxe Sys/3, Challenger, 24V from Himod Transformer to LT460 MM2 (8 Ton) T5 (24V) From 24V G5 transformer (Ground) Liebert MM2 (1 to 5 Ton) (24V) Transformer TB1 LT460 TB1 LT460 LT460 TB1 TB1 TB1-1 TB1-2 Location of T5 (24V) connection on main controller board of Liebert unit TB1-1 TB1-1 TB1-2 TB1-2 Liebert Liebert Mini-Mate2 MM2 (1 to (15 to Ton) 5 ton) 4V transformer of (24V) here are no From 24V ated terminal transformer* tions) (Ground) * Requires a 24V external transformer (there are no designated terminal connections on the unit) 24V from Transformer to LT460 Figure 2 24V from transformer to LT410 Transformer Transformer From From 24V 24V transformer LT410 LT460 Red TB1 wires Red TB1-1 LT460 LT410 Red TB1-2 Red TB1 wires TB1-1 Red TB1-2 Red 3

17 Wiring to Auxiliary Alarm Panels The LT410 has two Form-C dry contact alarm output contacts: orange wires (1) and yellow wires (2). Each contact is rated for 24 VAC at 3 amp. Figure 3 TB2-3 1-NC (N.C.) TB2-2 1-COM(C) LT410 to Liebert environmental units LT410 LT460 Orange TB2wires Liebert Deluxe Sys/3, Challenger, Himod or MM2 (8 Ton) Liebert DS Environmental Env. unit Unit 24 (24V) TB2-1 1-NO (N.O.) 51 50, 51, 55 or 56 LT410 LT460 Orange TB2wires TB2-3 1-NC (N.C.) TB2-2 1-COM(C) TB2-1 1-NO (N.O.) Liebert Deluxe System/3, Challenger, Liebert MM2 (1 Himod to 5 Ton) or Mini-Mate2 (8 ton) Environmental Env. unit Unit TB (24V) (24V) TB1-2 51, 55 or 56 LT410 LT460 Orange TB2wires TB2-3 1-NC (N.C.) TB2-2 1-COM(C) TB2-1 1-NO (N.O.) OR Liebert MM2 Mini-Mate2 (1 to 5 Ton) (1 to 5 ton) Environmental Env. unit Unit TB1-1 (24V) TB1-3 TB1-2 or TB1-3 Figure 4 LT410 to Liebert contact monitor panel LT410 LT460 Yellow TB2wires TB2-3 2-NC (N.C.) TB2-2 2-COM(C) TB2-1 2-NO (N.O.) Liebert Contact contact Monitor Panel monitor panel Alarm panel Panel Input Contact contact (N.O.) Ordering Information Product Number Quantity Description LT410 Point Leak Detection Sensor 1050 Dearborn Drive P.O. Box Columbus, OH Liebert Corporation Telephone: Facsimile: Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice. Liebert and the Liebert logo are registered trademarks of Liebert Corporation. All names referred to are trademarks or registered trademarks of their respective owners. SL-31050_REV0_

18 LIEBERT INTELLISLOT UNITY PLATFORM CARDS Product Specification/Installation Sheet Liebert Intellislot Unity cards are a form, fit and function replacement for several existing Liebert Intellislot Web and 485 cards. RJ-45-Ethernet Trellis; Modbus TCP; BACnet IP; SNMPv1, v2c, v3; Liebert Protocol; HTTP; Building Management System; Network Management System RS Modbus RTU, BACnet MSTP, YDN23; Building Management System IS-UNITY-DP Micro-USB AB (future release) Reset Button (Reboot or reset to factory defaults) Link Activity 485 Liebert Sensor Network (future release) Description The Liebert IntelliSlot Unity Platform brings SNMP, BACnet IP, BACnet MSTP, Modbus TCP, Modbus RTU, YDN23 and Web management capability to many models of Emerson Network Power s power and cooling equipment. The cards employ Ethernet and RS-485 networks to monitor and manage a wide range of operating parameters, alarms and notifications. See Table 1 for equipment supported and Table 2 for communication protocols supported. Additional Features SNMPv1, SNMPv2c and SNMPv3 with MIB-II support HTTP/HTTPS 1.1 BootP DHCP per RFC2131/2132 Remote firmware updates via a Web browser IPv4 and IPv6 Compatibility With Other Emerson Products and Communication Protocols Table 1 Compatibility with Liebert equipment Liebert IntelliSlot Card Liebert IS-UNITY-DP Liebert IS-UNITY-LIFE Table 2 Liebert IntelliSlot Card (Part #) Compatible with: Liebert APM, Liebert APS, Liebert CRV, Liebert CW, Liebert Challenger 3000 Liebert DCP, Liebert Deluxe System/3, Liebert DS, Liebert DSE, Liebert HPC Liebert HPC-S/M/R/W/Generic, Liebert HPM, Liebert NXC, Liebert NXL *, Liebert NXR, Liebert PCW /PDX, Liebert PeX *, Liebert XDC, Liebert XDP, Liebert XDP-Cray Liebert IntelliSlot card communication protocols HTTP HTTPS Emerson Protocol Remote Service Delivery Protocol SMS Communication Protocol SNMP v1,v2c, v3 BACnet IP BACnet MSTP Modbus TCP Modbus RTU YDN23 * Liebert IS-UNITY-DP (IS-UNITY-DP) Liebert IS-UNITY-LIFE (IS-UNITY-LIFE) * YDN23 supported only for Liebert PeX and Liebert NXL. 1

19 Dimensions 3" (76mm) Top of Liebert IntelliSlot Unity Card 1/2" (11mm) 1-1/2" (38mm) 2-3/8" (60.3mm) Front of Liebert IntelliSlot Unity Card 4-3/4" (121mm) Specifications Power DC Inputs 7 to 12VDC Requirements Power Consumption 3.6W maximum Dimensions - W x D x H: in. (mm) 2.97 x 5.2 x 1.45 (75.5 x 15 x 37) Net, oz. (kg) 7 (0.2) Weight Shipping, lb. (kg) 1.3 (0.6) Ambient Operating Environment, F ( C) 32 to 104 (0 to 40); 10% to 90% RH (non-condensing) Ambient Storage Temperature, F ( C) -4 to 140 (-20 to 60) Communication Ports Wiring Specifications Ethernet Communications RJ-45 RS-485 RJ-45 (RJ-45 to 2-Position Terminal Block Adapter) Connection Supported Wire Type Maximum Wire Length 10/100Mb/s Ethernet Connector Standard Category 5E Cable 328 ft. (100m) RJ-45 - One-Wire Connector Liebert Integrated One-Wire Sensor Cable or 2m Cat 5E to Modular 1-Wire Sensor ft. (20m) RJ-45 - RS-485 Connector ADAPTER RJ45-2POS TERMINAL BLOCK EIA485 to AWG Stranded & Shielded 18 AWG recommended Non 3000 ft. (914m) Plenum - Belden 9461 Plenum - Belden Micro-USB AB Standard Micro-USB AB 16.4 ft. (5m) 1050 Dearborn Drive P.O. Box Columbus, OH Liebert Corporation Telephone: Facsimile: Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice. Liebert is a registered trademark of Liebert Corporation. All names referred to are trademarks or registered trademarks of their respective owners. SL-52646_REV4_

20 CABINET & ANCHOR DIMENSIONAL DATA VFD CONTROL CONDENSERS 50 AND 60Hz -- TCSV ONLY A 43 9/16" (1107 mm) HEIGHT TO TOP OF FAN GUARD 43 1/8" (1095 mm) 37 7/8" (962 mm) 1" (25.4mm) 1 3/4" (44.5mm) 1 3/4" 4 1/4" (44.5mm) (108mm) 43 3/16" (1097 mm) 2" (50.8mm) DISCONNECT SWITCH HANDLE B B C A CLEARANCE OF 36 IN. (914.4mm) IS RECOMMENDED ON ALL SIDES FOR PROPER OPERATION AND COMPONENT ACCESS. 4 1/4" (108mm) 2" (50.8mm) TYPICAL FOOTPRINT 37 11/16" (957mm) 1/2 (12.7mm) DIAMETER ANCHOR BOLTS (TYP.) UNIT ANCHOR PLAN LIEBERT MODEL NO. Note 1 TCSV083 TCSV104 TCSV165 TCSV205 TCSV251 TCSV308 NO. FANS A B C IN. MM. IN. MM. IN. MM. 51 1/ / / / / / NET WEIGHT LBS. KG All condenser fan motors are 3/4 H.P. DPN REV 08/08 REV 0

21 LIEBERT AIR COOLED VFD CONTROL CONDENSERS STANDARD FEATURES COIL Liebert manufactured coil is constructed of copper tubes in a staggered tube pattern. Tubes are expanded in continuous, rippled or enhanced aluminum type fins. The fins have full depth fin collars completely covering the copper tubes which are connected to heavy wall type L headers. Inlet coil connecter tubes pass through relieved holes in the tube sheet for maximum resistance to piping strain and vibration. Coil are factory leak tested at a minimum of 300 PSIG, dehydrated, then filled with a nitrogen and refrigerant holding charge and sealed. FAN(S) Blades are constructed of zinc plated steel or aluminum with a maximum diameter of 30 inches and secured to the fan shaft by a heavy duty hub with set screw. Fan guards are heavy gauge, close meshed, steel wire with corrosion resistant finish. Fans are factory balanced and tested before shipment. FAN MOTOR(S) The variable speed fan motor is a specifically designed inverter duty motor with permanently lubricated ceramic bearings. The Liebert variable frequency drive (VFD) control system provides overload protection for the variable speed motor. Each ambient temperature controlled fan motor has built in overload protection. All motors have rain slingers, permanently lubricated bearings and are rigidly mounted on die formed galvanized steel supports. HEAD PRESSURE CONTROL The Liebert VFD Condenser control system is complete with variable frequency drive (VFD), inverter duty fan motor operating from 0% to 100% motor RPM based on head pressure, refrigerant pressure transducers, ambient thermostat(s), ambient temperature thermostat(s), motor overload protection, and electrical control circuit factory wired in the control panel. VFD control is always furnished on the fan adjacent to the connection end of the condenser which runs continuously with the compressors. Other condenser fans are controlled by ambient thermostats and are either on or off. This systems allows for operation at ambient conditions as low as 20 F ( 28.9 C). HOUSING The condenser housing is constructed of bright aluminum sheet and divided into individual fan sections by full width baffles. Structural support members, including coil support frame, motor, and drive support, are galvanized steel for strength and corrosion resistance. Aluminum legs are provided with rigging holes for hoisting the unit into position. TVSS & UNIT DISCONNECT SWITCH Transient Voltage Surge Suppression and locking disconnect factory installed and wired in the enclosed condenser control section. ALARM CONTACTS Normally open dry contacts provided for indication of VFD and TVSS alarm condition. OPTIONAL FEATURES FUSIBLE PLUG KIT Provides compliance for local codes requiring fusible plug type pressure relief devices. Shipped loose for field installation on each liquid line. DPN Rev 02/11 Rev 2

22 ELECTRICAL FIELD CONNECTIONS VFD CONTROL CONDENSERS Factory wired to 24V control circuit. Heat Rjection Connection 70, 71 Field supplied Class 1 wiring to interlock condenser 24V controls to Liebert indoor unit (70, 71). Reference the condenser and indoor unit electrical schematics for termination. 7/8 in (22.2mm) diameter hole provided in bottom of electric box V F D SPD Factory installed fuse block on 60 HZ units. Circuit breaker supplied in lieu of fuse block on 50 HZ units. Electric Service Connection terminals with factory supplied disconnect. Factory installed disconnect switch. Special Alarm Connections Field supplied 24V Class 1 wiring to remote alarm circuits Surge Protection Device (SPD) normally open alarm contact connections (11, 12). Variable Frequency Drive (VFD) normally closed alarm contact connections (13, 14). Reference the indoor unit electric diagram (RAD1-4) for termination. Factory wired to components on electric panel. Electric Service Entrance. A 7/8 in. (22.2mm) diameter hole in a 1 1/18 in. (28.6mm) knockout provided in bottom of electric box. Electric Service, not by Liebert. Earth Ground BAR (optional on 50HZ only). Connection terminals with factory ground from each high voltage component for field supplied earth grounding wire. Earth Ground Connection (60 HZ) Connection terminal for field supplied earth grounding wire when factory disconnect is supplied. NOTE: Refer to specification sheet for full load amp. and wire size amp. ratings. DPN REV 03/13 REV 2

23 PIPING: VFD CONTROL CONDENSERS LIEBERT CHALLENGER 3000 METAL CLAMP ISOLATOR INVERTED TRAPS (FIELD SUPPLIED). TRAPS TO EXTEND ABOVE BASE OF COIL BY A MINIMUM OF 7 1/2" (190 mm) VERTICAL DETAIL A-A ENTERING HOT GAS LINE LEAVING LIQUID LINE HORIZONTAL OPTIONAL FUSIBLE PLUG SERVICE KIT TO BE BRAZED INTO THE LIQUID LINE(S) IN EITHER THE VERTICAL OR HORIZONTAL POSITION. (WHERE REQUIRED) FASTEN LIQUID AND HOT GAS LINES TO LEG USING FLAT SURFACE CLAMPS WITH ISOLATORS (FIELD SUPPLIED). SUPPORT FIELD PIPING SEPERATELY TO AVOID COIL DAMAGE AND LOSS OF CHARGE. (SEE DETAIL A-A) (VERTICAL POSITION IS PREFERRED, HORIZONTAL POSITION IS OPTIONAL.) CONDENSER PIPING CONNECTION SIZES CU. OD. CONDENSER MODEL NUMBER ENTERING HOT GAS LINE IN. RETURNING LIQUID LINE IN. TCSV083 7/8 5/8 TCSV /8 5/8 TCSV /8 7/8 TCSV /8 7/8 TCSV /8 7/8 TCSV /8 1-1/8 TCSV /8 1-1/8 RECOMMENDED REFRIGERANT LINE SIZES UNIT MODEL NUMBER TOTAL EQUIV. LENGTH FT. (m) HOT GAS LINE IN. FOR RUNS LONGER THAN 150 FT. (45.7m) EQUIV. LENGTH CONSULT FACTORY FOR PROPER LINE SIZING. CU. OD. LIQUID LINE IN. 50 (15.2) 5/8 1/2 BF/BU42A 100 (30.5) 3/4 1/2 BF/BU40A 150 (45.7) 3/4 5/8 50 (15.2) 7/8 1/2 BF/BU67A 100 (30.5) 7/8 5/8 BF/BU65A 150 (45.7) 7/8 5/8 DPN REV 11/11 REV 2