Field Certification Certificate of Compliance
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1 2 Field Certification Certificate of Compliance Certificate: Master Contract: Project: Issued to: SpectraSensors, Inc Arrow Route Rancho Cucamonga, CA USA Attention: Mr. Paul Silva The products listed below are eligible to bear CSA Field Certification Labels, bearing the CSA Mark shown with adjacent indicators 'C' and 'US'. Issued by: Rich Masek, P.E. PRODUCTS CLASS : PROCESS CONTROL EQUIPMENT For Hazardous Locations CLASS : PROCESS CONTROL EQUIPMENT For Hazardous Locations CSA Field Certification Label(s) issued: from serial numbers C to C Class I; Division 1; Group C, D; T6 Model HCD4000 Hydrocarbon Dew Point Analyzer, Rated V, Hz, 150 VA, MWP: 1500 PSI. S/N CSA Label S/N CSA Label S/N CSA Label 5161 C C C C C C C Note: It is the responsibility of the user to install any necessary secondary seals on the conduit.
2 Page 2 Certificate: Project: Master Contract: Date: APPLICABLE REQUIREMENTS C Canadian Electrical Code Part I. C22.2 No 0 M1991 General Requirements Canadian Electrical Code Part II. C22.2 No. 30 M1986 Explosion-Proof Enclosures for Use in Class I Hazardous Locations C22.2 No 142 M1987 Process Control Equipment. NFPA 70:2008 National Electrical Code UL 916 Ed 4 UL 1203:2006 Energy Management Equipment Explosion-Proof and Dust-Ignition-Proof Electrical Equipment for Use in Hazardous (Classified) Locations MARKINGS Submittor s name, trademark Model designation. Complete electrical rating (Volts, Hertz, and VA). Serial number. Maximum Working Pressure (MAX 1500 PSIG). Hazardous Location designations. CAUTION: KEEP COVERS TIGHT WHILE CIRCUITS ARE ALIVE or the equivalent. INSTALL CONDUIT SEALS WITHIN 3 INCHES OF ENCLOSURE Note - Jurisdictions in Canada may require these markings to also be provided in French language. It is the responsibility of the manufacturer to provide bilingual marking, where applicable, in accordance with the requirements of the Provincial Regulatory Authorities. It is the responsibility of the manufacturer to determine this requirement and have bilingual wording added to the "Markings". METHOD OF MARKING: The markings appear on a laminated paper nameplate that is mounted behind the window of the enclosure.
3 Supplement to Certificate of Compliance Certificate: Master Contract: The products listed, including the latest revision described below, are eligible to be marked in accordance with the referenced Certificate. Project Date Description Product Certification History Original Field Certification. Field Certification Labels issued: Serial numbers C to C (total of 7 labels) Report issued.
4 Descriptive and Test Report Edition 1: ; Project Cleveland Issued by Rich Masek, P.E. MASTER CONTRACT: Contents: Certificate of Compliance 2 pages Supplement to Certificate of Compliance 1 page Description and Tests Pages 1 to 8 Descriptive Documents (CSA file only) SUBMITTOR SpectraSensors Arrow Route Rancho Cucamonga, CA Location of Examination Same as submittor Location of Installation TBD PRODUCTS CLASS : PROCESS CONTROL EQUIPMENT For Hazardous Locations CLASS : PROCESS CONTROL EQUIPMENT For Hazardous Locations Class I; Division 1; Group C, D; T6 Model HCD4000 Hydrocarbon Dew Point Analyzer, Rated V, Hz, 150 VA, MWP: 1500 PSI. S/N CSA Label S/N CSA Label S/N CSA Label 5161 C C C C C C C Note: It is the responsibility of the user to install any necessary secondary seals on the conduit. The test report shall not be reproduced, except in full, without the approval of CSA International.
5 Page No: 2 APPLICABLE REQUIREMENTS C Canadian Electrical Code Part I. C22.2 No 0 M1991 General Requirements Canadian Electrical Code Part II. C22.2 No. 30 M1986 Explosion-Proof Enclosures for Use in Class I Hazardous Locations C22.2 No 142 M1987 Process Control Equipment. NFPA 70:2008 National Electrical Code UL 916 Ed 4 UL 1203:2006 Energy Management Equipment Explosion-Proof and Dust-Ignition-Proof Electrical Equipment for Use in Hazardous (Classified) Locations MARKINGS Submittor s name, trademark Model designation. Complete electrical rating (Volts, Hertz, and VA). Serial number. Maximum Working Pressure (MAX 1500 PSIG). Hazardous Location designations. CAUTION: KEEP COVERS TIGHT WHILE CIRCUITS ARE ALIVE or the equivalent. INSTALL CONDUIT SEALS WITHIN 3 INCHES OF ENCLOSURE Note - Jurisdictions in Canada may require these markings to also be provided in French language. It is the responsibility of the manufacturer to provide bilingual marking, where applicable, in accordance with the requirements of the Provincial Regulatory Authorities. It is the responsibility of the manufacturer to determine this requirement and have bilingual wording added to the "Markings". METHOD OF MARKING: The markings appear on a laminated paper nameplate that is mounted behind the window of the enclosure. ALTERATIONS Markings as described above. FACTORY TESTS none
6 Page No: 3 DESCRIPTION The Model HCD4000 is an automated Hydrocarbon Dew Point Analyzer and consists of an assembly of certified components. The components are mounted within a culus listed Adalet enclosure XCE explosionproof enclosure for use in Class I, Div 1, Groups B, C and D. The enclosure is modified by Adalet to add four ¾ NPT threaded holes (two on each side of the enclosure) and three ½ NPT threaded holes on the bottom. The two holes on the right side of the enclosure are for power entry, the two holes on the left side of the enclosure are for signal entry. Two of the holes on the bottom of the enclosure are for gas entry and exit and the third hole is for a breather/drainer. The maximum enclosure dimensions are approximately 17 by 22 x 9-1/2. The threaded openings for the gas entry and exit are each fitted with a flame arrestor. The Model HCD4000 is rated for -10 to 40 C ambient temperature. Mounted interior to the enclosure are the following critical components: Ground Terminal Block Manufacturer: WAGO Model: Status: ccsaus Electrical Rating: N/A Neutral Terminal Block Manufacturer: WAGO Model: Status: ccsaus Electrical Rating: 600 V, 35 A, AWG wire Supply Terminal Block Manufacturer: WAGO Model: Status: ccsaus Electrical Rating: 600 V, 6.3 A, AWG wire Fused Terminal Block Manufacturer: WAGO Model: Status: ccsaus Electrical Rating: 600 V, 6.3 A, AWG wire Fuse Manufacturer: Littelfuse Model: F1AL Status: CSA, Electrical Rating: 2.5 A, 250 VP 5 Vdc Power Supply Manufacturer: Meanwell Model: MDR-60-5 Status: culus Electrical Rating: Input: Vac, Output 5 V, 10 A, 60 C
7 Page No: 4 5 Vdc Power Supply Manufacturer: Meanwell Model: MDR-20-5 Status: culus Electrical Rating: Input: Vac, Output 5 V, 3.0 A, 50 C 24 Vdc Power Supply Manufacturer: Meanwell Model: MDR Status: culus Electrical Rating: Input: Vac, Output 24 V, 0.42A, 60 C Wiring Manufacturer: SAB Cable Model: UL Style 1015, CSA Type TEW Status: CSA, Electrical Rating: 600 V, 105 C, VW-1, FT1 Digital Output Relay Manufacturer: Omron Model: G6E 134P-ST-US-DC5 Status: CSA, UL Electrical Rating: Coil Vdc; Contacts - 30 Vdc Digital Output Terminal Blocks Manufacturer: Phoenix Contact Model: PITTB 2,5 Status: CSA, Electrical Rating: 300 V/20 A The explosionproof Adalet enclosure is fitted with the following: Breather/Drain Manufacturer: HLS Model: Bd.1/2.S ½ NPT Status: ccsaus certified for Class I, Groups A, B, C, D Flame Arrestor Manufacturer: Adalet Model: XFAX2 Status: CSA, for Class I, Groups B, C, D The hydrocarbon gas measured by the HCD4000 may be at a pressure up to 1500 psi. The following components are used to contain the gas: Flame Arrestor Manufacturer: Adalet Model: XFAX2 Status: CSA, for Class I, Groups B, C, D Rating:
8 Page No: 5 NPT/Compression Fittings Manufacturer: Swagelok Model: SS Rating: 10,000 psi NPT/Compression Fittings Manufacturer: Swagelok Model: SS , SS Rating: 8,000 psi 1/8 Tubing Manufacturer: Swagelok Model: 1/8 Rating: 8,500 psi ¼ Tubing Manufacturer: Swagelok Model: ¼ Rating: 4,700 psi Gas Manifold Manufacturer: Ideal CNC Model: custom Rating: tested Gas Cell Manufacturer: Ideal CNC Model: custom Rating: tested Pressure Transducer Manufacturer: Ashcroft Model: G2 Rating: 0 to 2000 psig; proof pressure: 4000 psig; burst pressure: 10,000 psig DESCRIPTIVE DOCUMENTS Description Document Revision Enclosure Modification HCD4000 Labeling C HCD4000 Analyzer Assembly HCD4000 Outline/Wiring
9 Page No: 6 PHOTOGRAPHS Model HCD4000
10 Page No: 7 HCD4000 Internal View Representative Nameplate
11 Page No: 8 The product is an assembly of certified components. The following tests were performed on the assembly. Ratings: TEST REPORT Measured Voltage: Vac Vac Vac Vac Vac Measured Current: A A A A A Calculated VA: 109 VA 112 VA 114 VA 150 VA 162 VA The 150 VA on the nameplate is acceptable as the VA does not exceed the marked rating by more than 10% Temperature Rise: Temperature rise measurements were made with a representative unit operating at 240 Vac. The internal temperature rise below the power supplies was measured as 11 K, including a 5 K uncertainty. With a rated 40 C ambient temperature, the maximum temperature is calculated as 51 C. The MDR-60-5 and the MDR are rated to 60 C and no derating is required. The MDR-10-5 must be derated from 3 A to 2.9 A. The MDR-10-5 V power supply is used at a maximum of approximately 1 A. The top of the enclosure was measured as having a 11 K rise, including a 5 K uncertainty. This is consistent with a T6 temperature classification. Dielectric Test: Each unit was tested at 1500 Vac for one minute between supply and neutral conductors shorted together and the enclosure. The two power supplies were disconnected during this test. Explosive Seals test: The manifold and piping was tested at 4716 psi for 2 minutes. There was no leakage or rupture at this pressure. This is consistent with a 1500 psi rating. The Ashcroft Pressure Sensor and the flame arrestors were removed during this test based upon their published rating. No further testing was deemed necessary. End of Report
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