Variable Temperature Unit / Booster
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1 Variable Temperature Unit / Booster Technical manual BVTB500 Version 00 BRUKER
2 The information in this manual may be altered without notice. BRUKER accepts no responsibility for actions taken as a result of use of this manual. BRUKER accepts no liability for any mistakes contained in the manual, leading to coincidental damage, whether during installation or operation of the instrument. Unauthorised reproduction of manual contents, without written permission from the publishers, or translation into another language, either in full or in part, is forbidden. This manual was written by Patrick KRENCKER September 7, 998: Bruker SA Wissembourg, France Manual P/N: Z50 DWG-Nr: 059 / 00
3 Contents Contents... Index... 5 Description Introduction System requirements BVT500 main components Parts location Installation The front panel....7 Front panel connectors... BVT connector... Heater connector... Technical specifications Specifications Security fuses... 6 Schematics... 7 Figures... Tables... 5 BVTB500 Version 00 BRUKER (7)
4 Contents 4 (7) BRUKER BVTB500 Version 00
5 Index F front panel connectors... fuses... 6 BVTB500 Version 00 BRUKER 5 (7)
6 Index 6 (7) BRUKER BVTB500 Version 00
7 Description Introduction. The BVTB500 is a power booster unit for the digital temperature units BVT000 and BVT00. It allows to increase the heating power up to 500 watts. This product is useful for high temperature experiment in NMR or ESR. This unit is fully controlled by a driving unit temperature.the electronics provides the power to the heater according a command signal issued by the BVTX00. It can drive heater resistance from 6 to ohms. When the BVT500 is activated the power stage of the driving unit is disabled. System requirements. In order to use this product successfully, the following are recommended as a minimum:. a BVT000 or a BVT00 temperature unit is required.. a cable to link BVTX00 and BVTB500 (P/N W005).. a 500 Watt heater. BVTB500 Version 00 BRUKER 7 (7)
8 Description 0 Figure.. BVTB500 block diagram. AC LINE TRANSFORMER DC POW- ER SUP- PLY HEATER RELAY power regulation UxI THYRISTOR BRIDGE WITH PHASE CONTROL A SHUNT RELAY COMMAND INPUT POWER COMMAND INPUT THERMO- COUPLE OUTPUT SAFETY THERMOCOUPLE HEATER TO BVTX00 BVT500 main components. A single printed circuit includes all electronics. A main toric transformer supplies the analog electronics and the thyristor bridge. The heater is turned on when the relay is closed. When an overheat fault (overheating of heater by missing gas flow or safety thermocouple break for example) occurs the relays turns off and heating is stopped. 8 (7) BRUKER BVTB500 Version 00
9 Parts location At rear, there is a power supply plug. The thyristor bridge, for heater power control, is placed on the case at rear side with a heat sink. The voltage delivered to the heater is filtered by a coil to reduce voltage ripple. On the front plate, a led lights when the heater is on. Parts location.4 0 Figure.. Parts location mains plug heat sink main transformer thyristor bridge fuses fan heater filter coil mains switch BVTX00 connector heater connector BVTB500 Version 00 BRUKER 9 (7)
10 Description Installation.5 The BVT500 must be connected to a BVT000 or BVT00 with the cable (P/N W005). The heater must be removed from the driving temperature unit and plugged in the BVTB500. The unit must be powered on. The power booster unit may be installed in the cabinet of the spectrometer or on top of the cabinet. Do not cover the unit to preserve good ventilation of the enclosure. 0 (7) BRUKER BVTB500 Version 00
11 The front panel The front panel.6 On the BVTB500 front panel, there is:. a main switch. a heater connector. a BVT000/BVT00 connector 4. a heater led indicator Figure.. BVTB500 front panel 4 HEATER ON POWER HEATER BVT BRUKER BVTB500 BVTB500 Version 00 BRUKER (7)
12 Description Front panel connectors.7 BVT connector.7. Figure.4. BVT connector (front view) J G R S E P O C T U M N L E Table.. BVTB 500 connector pin assignment PIN SIGNAL NAME DIRECTION COMMENT A +5V I digital VCC input C NC --- reserved E gnd_bto I isolated GND for BTO000 (reserved) G +5 v_bto I isolated +5V for BTO000 (reserved) J NC --- reserved L dgnd I digital ground M sda I/O IC bus data line N scl I/O IC bus clock line O power control I 0 to 0 volt power control input P pgnd I power ground R pgnd I power ground S thermocouple O safety thermocouple output T b_relay I BVTB 500 heater relay command input U b_connected O LOW when BVTB 500 is powered on (7) BRUKER BVTB500 Version 00
13 Front panel connectors Heater connector.7. The heater is plugged in this connector. A safety thermocouple is located close to the heater resistance in order to detect an overheating in case of a missing gas flow for example. Figure.5. Heater connector (front view) NMR ESR Table.. Heater connector pin assignment PIN 7 pins NMR 8 pins ESR heater + heater + heater + NC security thermocouple + heater - 4 security thermocouple - security thermocouple + 5 heater - security thermocouple - 6 heater - GND 7 gnd heater + 8 / heater - BVTB500 Version 00 BRUKER (7)
14 Description 4 (7) BRUKER BVTB500 Version 00
15 Technical specifications Specifications. Heater power: 500 W maximum Heater resistance: 6toohm. Driving unit: BVT000 BVT00 Weight : Kg for basic version without any option. Dimensions : 484 (W) x 88 (H) front plate 446 (W) x 86 (H) x 500 (D) stainless steel case Voltage requirements : 0 V + / - 0%, 50/60 Hz 6. A fuses on mains. Power consumption : 600 VA maximum at full power. Input range: powercommandvoltage0to0volt. operating temperature: 0to50 C. BVTB500 Version 00 BRUKER 5 (7)
16 Technical specifications Security fuses. Some important electronic functions are fuse protected. To replace a blown fuse, ensure that power is removed before opening the case. Faulty fuse must always be replaced with the same type. The fuses are located on the printed circuit. Table.. Fuses values Fuses Value Protection for F 0,5 AT +5 V F 0,5 AT - 5 V F 0 AT heater Figure.. fuses location J F 0 AT F 0.5 AT F 0.5 AT 6 (7) BRUKER BVTB500 Version 00
17 Schematics BVTB500 Version 00 BRUKER 7 (7)
18 8 (7) BRUKER BVTB500 Version 00 AC INPUTS FROM POWER TRANSFORMER J 90Vac 7Vac 4 5 7Vac 6 7 CN SL FROM THYRISTOR CONTROLLER THPULS from sheet THPULS from sheet R5 T HEATER_RLY BC550C 4.75k R k R4 00R from MAIN SUPPLY 0Vac to Transfo J J MAINS MAINS RI MAINS CTN SG40 AC AC RL MZPA00456 D4 N448 T BC550C +5V +5V -5V +5V 8 D N4007 D C 00n N V 6 ZD4 4 5 R 00 ZD 0V U8 MC78CT 0V ZD5 0V R R R R F 0.5AT F 0.5AT F C8 0n 50V 0AT R8 50R R9 4.k R0 R C4 u 5V 5 4 RB TR IT 4 W06M 6 4 J7 CN MKK04 D J0 CN MKK0 D BRIDGE_OUT BRIDGE_AC C6 00n 50V C n 50V J5 BRIDGE_AC C4 000u C5 000u R6 00R R7 00R FRONT PANEL LAMPS ON-BOARD LAMPS U MC785CT U MC79L5 LEDHEATERON LED POWER ON FAN LD +5V BF774-9 REV C u C u A AKL 0//95 ART: LD -5V BVTB500 MODIFIED/DATE W00 BOOSTER 500W D MUR400 LINK S078A.SCH S079A.SCH ZD TVS5 ZD TVS5 0mH/9A EC: J6 TP4 TP5 TP TP TO RELAY TP +5V -5V C C 900u 900u 00V 00V R PGND 4 5 9m 5W SCHEMATIC PAGES LIST NUMBER HEATER REGULATION C5 C6 C7 C8 4x 00n to sheet SYNC +5P PGND -5P TO HEATER REGULATION sheet ISENSE VSENSE TC+ SMALL MODIFICATIONS ACCORDING TO TEST DATA FROM DP CREATING PCB W4P077A COMMENTS DRAWN: DATE: APPROV: DATE: DWG: AKL 7/0/95 PK 7/0/95 W4S 077 VISA: VISA: J4 SYNCHRO THYRISTOR +/-5V FOR ANALOG PARTS CURRENT FEEDBACK VOLTAGE FEEDBACK THERMOCOUPLE to sheet HEATER CONNECTOR CN SL5PA 64.6 H A SHEET: / TO FRAME Figure.. BVTB500 Booster 500W - sheet /
19 BVTB500 Version 00 BRUKER 9 (7) +5P VCC PGND GND -5P VEE 0V = FULL POWER 0V = POWER OFF POWER_SET from sheet HEATER OUTPUT VOLTAGE VSENSE from sheet ISENSE HEATER OUTPUT CURRENT from sheet R4.k R5 9.09k R6.k RNC 5 6 0k R.K R8 0k VFEEDBACK R48 0k R9 0k I FEEDBACK R0 k VCC VEE LM4: VCC = pin 4 VEE = pin POWER REGULATION U6A LM58N C9 R4.u k 6V R50 0k TP6 U5A LM4N R49 0k VCC TP8 U5B LM4N R7 R9 6.5k 0R IC BYPASS CAPACITORS AND SUPPLY CONNECTIONS C C4 00n 00n C C5 00n 00n LM58: TCA785: VCC = pin 8 VCC = pin 6 VEE = pin 4 GND = pin R7 49.9k R8 0k R9 60.4k R0 0k R 49.9k ZD6 V RNA RNB 4 0k 0k U6B 6 R k LM58N R 49k U 8 7 I V V 5 4 I4 I I RC400 -QUADRANT MULTIPLIER R 49k C6 00n C7 00n RC400: GND = pin 6 VEE = pin 7 SYNC from sheet TP9 R 8.5k C0 47n D5 R N448.k 0V = off 0V = max power POWER FEEDBACK TP7 VCC R5 R4 6.9k.5M U5C LM4N C R6 VCC 00n 40.k R8 P 50k 0k R7 00R VEE ART: W00 BVTB500 BOOSTER 500W TP EC: C9 u VCC R5 k 50Hz IN I_in < 00uA U4 MAINS SYNCHRONIZATION FROM TRANSFORMER R6 k VSY VST R C VCON INH PULS PULS E Q Q Q Q QU QZ TCA785 THYRISTOR CONTROLLER C8 50p DRAWN: DATE: APPROV: DATE: DWG: AKL 7/0/95 PK 7/0/95 W4S 078 TP0 TP VISA: VISA: TO THYRISTOR BRIDGE THPULS THPULS to sheet A SHEET: / Figure.. BVTB500 Booster 500W - sheet /
20 0 (7) BRUKER BVTB500 Version 00 +5P PGND -5P TC+ from sheet LM4: X40: VCC GND VEE IC SUPPLIES VCC VCC = pin 4 VEE = pin +5V = pin 8 DGND = pin 4 +5V R40 0M ZD7 TVS5 R k R4 k R4 k 6 7 U5D EEPROM SUPPLY BBIS EEPROM U7 A0 A A SCL NC LM4N R4 k C0 u X40 4 SDA VCC ART: 5 R44 k R5 5k BVTB500 +5V +5V TP BOOSTER 500W W00 +5V R45.k R46.k D6 BAT85 T BS70 EC: C 00n DRAWN: DATE: APPROV: DATE: DWG: J8 BTO SUPPLY J9 +5V GND CN MKK0 D BOOSTER CONNECTOR +5V CPU RESERVED FOR SLAVE GND BTO +5V BTO RESERVED FOR -5V GND CPU SDA IC BUS SCL POWER CONTROL INPUT (0 TO 0V) PGND PGND BUFFERED THERMOCOUPLE VOLTAGE OUTPUT BOOSTER HEATER RELAY CONTROL INDICATES BOOSTER CONNECTED CN MKK5 D HEATER_RLY POWER_SET AKL 7/0/95 PK 7/0/95 W4S 079 to sheet to sheet VISA: VISA: A SHEET: / Figure.. BVTB500 Booster 500W - sheet /
21 Figure.4. BVTB500 Booster 500W - location BVTB500 Version 00 BRUKER (7)
22 Schematics (7) BRUKER BVTB500 Version 00
23 Figures Description 7 Figure.. BVTB500 block diagram....8 Figure.. Parts location...9 Figure.. BVTB500 front panel... Figure.4. BVT connector (front view)... Figure.5. Heater connector (front view)... Technical specifications 5 Figure.. fuses location...6 Schematics 7 Figure.. BVTB500 Booster 500W - sheet /...8 Figure.. BVTB500 Booster 500W - sheet /...9 Figure.. BVTB500 Booster 500W - sheet /...0 Figure.4. BVTB500 Booster 500W - location... BVTB500 Version 00 BRUKER (7)
24 Figures 4 (7) BRUKER BVTB500 Version 00
25 Tables Description 7 Table.. BVTB 500 connector pin assignment... Table.. Heater connector pin assignment... Technical specifications 5 Schematics 7 BVTB500 Version 00 BRUKER 5 (7)
26 Tables 6 (7) BRUKER BVTB500 Version 00
27 Lastpage BVTB500 Version 00 BRUKER 7 (7)
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