SCREENING PROCESSING EQUIPMENT

Transcription

1 SCREENING PROCESSING EQUIPMENT Overview JWC offers a selection of Screening Processing Equipment to serve a wide range of applications. All provide rugged construction and reliable operation to meet your specific needs. The Screenings Compactor Monster (SCM) is a cost effective solution for dewatering screenings. It features a low profile design and can be specified with a variety of input hopper sizes and discharge lengths. These stainless steel units utilize a sturdy dual-helix auger that squeezes liquids from screenings while the exclusive auger brush keeps the perforated screening trough free of debris build-up. The Screenings Washer Monster-M (SWM-M) offer the ability for pre-conditioning of screenings with a Muffin Monster two shafted grinder. The grinder breaks open rags, plastics and trash to promote washing and removal of soft organics. Liquefied organics return to the plant flow and allow the SWM- M to achieve cleaner screenings. Pre-conditioned screening also compact much better reducing the volume of screenings that must be hauled away. The SWM-M design also allows for a programmable wash cycle and dedicated wash zones. The compaction auger run cycle can be optimized with forward and reverse sequences for even cleaner screenings. The Screenings Washer Monster- (SWM-) builds on the M model to add additional wash zones and more control parameters for further enhancement of organics separation and the cleanliness of the screenings. Both the SWM-M and units can easily handle gravity main sewer first flush loading when the pre-conditioning grinder option is designed in. Features & Benefits Dual Shafted Grinder (optional) 30K or 40K Muffin Monster grind solids for efficient washing and compacting. andles first flush loading. Pre-Conditions solids for better organics removal. Dual elix Auger Rugged design compacts and squeezes water from solids. Exclusive brush attachment keeps screen clean and eliminates material catch points. Wash Tank and Screening Trough 6mm perforated screen separates solids. 2 & 3mm openings also available. Two 4 (100mm) drain ports allow large launder flows-up to 250 gpm (16 l/s). Multiple access ports for easy inspections. Triple Zone Spray Wash (SWM- & ) opper wash system conveys screenings into the grinder. Upper tank wash cleans screenings and removes soft organics. Periodic lower tank wash flushes away sediment to maximize discharge flow. Distributed By: Adaptable to changes in environmental legislation

2 1 Screenings Washer Monster K Muffin Monster K Muffin Monster Operation 1. opper transports screenings from screen to Screening Washer Monster. 2. Grinder breaks up material. (optional) 3. Screenings are washed, separated, dewatered and conveyed to compaction zone. 4. Soft organics (fecal) are liquefied, passed through the perforated screen and returned to the waste stream. 5. Screenings are dewatered, compacted, and conveyed to the discharge point where they emerge as a dry, solid plug. Materials of Construction Tank and opper: Stainless steel w/optional stainless steel 316 Piping: Stainless steel w/optional stainless steel 316 Auger: Alloy steel Grinder: Ductile iron housing; ardened alloy steel cutters Before After

3 Screenings Washer Monster Screenings Washer Monster Comparisons Model SCM SWM-M SWM- w/o Grinder w/ Grinder Dual-elix Auger Screen Trough & Wash System Wash Water Basket Filter Programmable Wash Cycle Solids Pre-Conditioning Triple Zone Spray Washing Volume Reduction Cleanliness Dryness

4 Screenings Compactor Monster Overview The Screenings Compactor Monster (SCM) is a rugged yet cost effective solution for dewatering screenings. Its low profile design and range of hopper sizes make it an ideal solution for many screenings processing applications. WATER CONNECTION 12 3/4 [324] 11 1/2 [292] B A 9 3/16 [233] 19 1/2 [495] 17 11/16 [449] TAPERED TUBE LENGT OPPER FLUS 43 7/8 [1114] 21 3/8 [543] 12 5/8 [321] 2 EA X 4 [100] DRAIN PORT SCM Model Basic Model Dimensions A B SCM (457) 42 (1066) SCM (610) 42 (1066) SCM (813) 49-1/2 (1257) SCM (1219) 64-1/2 (1638) Discharge Taper Tube Length 39-3/8 (1000) 55-1/2 (1412) 63 (1605) 49-1/4 (1250) 64 (1629) 68 (1731) 59 (1500) 72-1/2 (1844) 73 (1854) 69 (1750) 81-1/2 (2064) 78 (1981) 78-3/4 (2000) 89-1/2 (2278) 83 (2105) Performance SCM SCM0018 SCM0024 SCM0032 SCM0048 Max. Throughput - ft 3 /hr (m 3 /hr) 234 (6.6) 234 (6.6) 234 (6.6) 234 (6.6) Optimized Output - ft 3 /hr (m 3 /hr) 75 (2.1) 75 (2.1) 75 (2.1) 75 (2.1) 6mm Screen Water Capacity - gpm (l/s) 210 (13.2) 210 (13.2) 210 (13.2) 250 (15.7) 3mm Screen Water Capacity - gpm (l/s) 114 (7.2) 152 (9.6) 202 (12.8) 210 (13.2) 2mm Screen Water Capacity - gpm (l/s) 66 (4.2) 89 (5.6) 118 (7.4) 177 (11.2) Compaction Screw Motor - hp (kw) 3 (2.2) 3 (2.2) 3 (2.2) 3 (2.2)

5 Screenings Washer Monster Overview The model M Screenings Washer Monster provides cutting edge washer compactor technologies in a compact footprint. This efficient system produces outstanding screenings discharge and with a grinder included can handle large slugs of wastewater and storm debris. 9 5/8 [245] 33 1/8 [841] WATER CONNECTION 42 [1067] 18 [457] 7 1/2 [191] 28 1/4 [718] 17 11/16 [449] TAPERED TUBE LENGT SWM-M Model Grinder Inlet eight 1 SWM3018-M 31-1/8 (791) OPPER FLUS SWM4018-M 34-5/8 (879) 12 1/2 [317] 1 Discharge Taper Tube Length 39-3/8 (1000) 55-1/2 (1409) 63-1/2 (1608) 49-1/4 (1250) 64 (1626) 68 (1729) 59 (1500) 72-1/2 (1840) 73 (1853) 69 (1750) 81 (2060) 78 (1980) 78-3/4 (2000) 89-1/2 (2275) 83 (2104) 2 EA X 4 [100] DRAIN PORT Features SWM-M SWM0018-M SWM3018-M SWM4018-M Grinder Motor - hp (kw) N/A 5 (3.7) 10 (7.5) Compaction Screw Motor - hp (kw) 3 (2.2) 3 (2.2) 3 (2.2) Programmable Washing Cycle Yes Yes Yes Upgradable To Add Grinder Option Included Included Performance Max. Throughput - ft 3 /hr (m 3 /hr) 219 (6.2) 71 (2) 212 (6) Optimized Output - ft 3 /hr (m 3 /hr) 42 (1.2) 42 (1.2) 42 (1.2) Min. Organics Output - ft 3 /hr (m 3 /hr) 35 (1) 35 (1) 35 (1) 6mm Screen Water Capacity -gpm (l/s) 225 (14.2) 249 (15.7) 279 (17.6) 3mm Screen Water Capacity -gpm (l/s) 114 (7.2) 114 (7.2) 203 (12.8) 2mm Screen Water Capacity -gpm (l/s) 67 (4.2) 67 (4.2) 67 (4.2)

6 Screenings Washer Monster Overview The model Screenings Washer Monster is JWCE s top-of-the-line washer compactor. The patented is a fully automated grinding, washing and compacting system. It is finely tuned to optimize the cleanliness and dryness of screenings based on the feed rate. Our technology incorporates two decades of R&D and listening to our customers to produce the industry s finest washer compactor. SWM- Model Basic Model Dimensions A B C SWM (457) 69-1/2 (1765) 18-1/2 (470) SWM (457) 69-1/2 (1765) 18-1/2 (470) SWM (457) 69-1/2 (1765) 18-1/2 (470) SWM (610) 76-1/2 (1943) 18-1/2 (470) SWM (610) 76-1/2 (1943) 18-1/2 (470) SWM (813) 83-1/8 (2111) 16-3/4 (425) SWM (813) 83-1/8 (2111) 16-3/4 (425) SWM (1219) 83-1/8 (2111) 16-3/4 (425) 11 1/4 [285] 12 13/16 [326] 17 11/16 [449] TAPERED TUBE LENGT WATER CONNECTION OPPER FLUS B A C 19 3/8 [493] SWM- Model Grinder Inlet eight 1 SWM /8 (791) SWM40XX- 34-5/8 (879) ELBOW FLUS Discharge Taper Tube Length /16 [1110] 39-3/8 (1000) 58-1/2 (1486) 59 (1501) 49-1/4 (1250) 67 (1703) 64 (1627) 59 (1500) 75-1/2 (1917) 69 (1751) 12 1/2 [318] 69 (1750) 84 (2137) 74 (1878) MOTION SENSOR 2 EA X 4 [100] DRAIN PORT TANK FLUS 78-3/4 (2000) 92-1/2 (2352) 79 (2001) SWM- SWM0018- SWM0024- Features SWM0032- SWM0048- SWM3018- SWM4018- SWM4024- SWM4032- SWM4048- Grinder Motor - hp (kw) None 5 (3.7) 10 (7.5) 10 (7.5) 10 (7.5) 10 (7.5) 10 (7.5) 10 (7.5) 10 (7.5) Compaction Screw Motor - hp (kw) 3 (2.2) 3 (2.2) 3 (2.2) 3 (2.2) 3 (2.2) 3 (2.2) 3 (2.2) 3 (2.2) 3 (2.2) Programmable Washing Cycle Yes Yes Yes Yes Yes Yes Yes Yes Yes Smart Controller Technology Yes Yes Yes Yes Yes Yes Yes Yes Yes Dedicated Wash Zone Yes Yes Yes Yes Yes Yes Yes Yes Yes Tank Flush Yes Yes Yes Yes Yes Yes Yes Yes Yes Compaction Elbow Flush Yes Yes Yes Yes Yes Yes Yes Yes Yes Motion Compaction-Sensor Screw Yes Yes Yes Yes Yes Yes Yes Yes Yes Upgradable To Add Grinder Option Option Option Option Included Included Included Included Included Performance Max. Throughput - ft 3 /hr (m 3 /hr) 234 (6.6) 234 (6.6) 234 (6.6) 234 (6.6) 75 (2.1) 150 (4.2) 150 (4.2) 150 (4.2) 150 (4.2) Optimized Output - ft 3 /hr (m 3 /hr) 87 (2.5) 87 (2.5) 87 (2.5) 87 (2.5) 44 (1.2) 87 (2.5) 87 (2.5) 87 (2.5) 87 (2.5) Min. Organics Output - ft 3 /hr (m 3 /hr) 38 (1.1) 38 (1.1) 38 (1.1) 38 (1.1) 38 (1.1) 38 (1.1) 38 (1.1) 38 (1.1) 38 (1.1) 6mm Screen Water Capacity - gpm (l/s) 250 (15.8) 250 (15.8) 250 (15.8) 250 (15.8) 250 (15.8) 250 (15.8) 250 (15.8) 250 (15.8) 250 (15.8) 3mm Screen Water Capacity - gpm (l/s) 114 (7.2) 152 (9.6) 202 (12.8) 250 (15.8) 114 (7.2) 114 (7.2) 152 (9.6) 202 (12.7) 250 (15.8) 2mm Screen Water Capacity - gpm (l/s) 66 (4.2) 89 (5.6) 118 (7.4) 117 (11.2) 66 (4.2) 66 (4.2) 89 (5.60) 118 (7.4) 177 (11.2)

7 Screenings Washer Monster options SWM-M without a grinder Optional roller base makes moving the system quick and easy Bagger Custom hopper sizes and hopper covers Custom hopper variation Rags and trash are flushed into the cutters, where grinding and washing dislodge fecal matter.

8 Since its founding in 1973, JWC Environmental has become a world leader in solids reduction and removal for the wastewater industry with its Muffin Monster grinders and Monster Separation Systems. JWC also solves challenging size reduction and processing problems in commercial and industrial applications through its Monster Industrial division. JWC Environmental is headquartered in Costa Mesa, California, and has a global network of representatives, distributors and regional service centers to provide customer support. For more information, visit JWC Environmental at Distributed By: info@aquatecenviro.com.au aquatecenviro.com.au eadquarters 290 Paularino Ave. Costa Mesa, CA 92626, USA Phone: Toll Free: Fax: jwce@jwce.com JWC International Congleton, UK is registered by QAS to ISO9001:2008 File #A U.S. patents apply: 4,919,346; 5,060,872; 5,320,286; 5,333,801; 5,354,004; 5,478,020; 5,505,388; 5,593,100; 6,176,443; 6,332,984; 7,073,433; 7,080,650; 7,081,171; 7,086,405; RE37,550E; RE37,349E; RE40,422; RE39,948E. Additional patents pending. All rights reserved. JWC International is not liable for damages that may result from any information provided in or omitted from this publication, under any circumstances. JWC International reserves the right to make adjustments to this publication at any time, without notices or obligation. Please check the JWC International website ( for the most up-to-date information or speak to your local rep. (SWM-NA-JWE-715)