Company Presentation. Karl Klein Ventilatorenbau GmbH Waldstr Aichwald Aichschiess

Transcription

1 Company Presentation Karl Klein Ventilatorenbau GmbH Waldstr Aichwald Aichschiess Tel.: +49 (0) Fax.: +49 (0) Seite 1

2 Content History and Location Our Customers Our Products and special Applications Development, Simulation and Validation New Developments Certificates Sales and Employees Contact Seite 2

3 History 1950 Established as metal spinning company in Esslingen near Stuttgart, Germany 1955 Production of lamps for different applications 1960 Move of company location to Aichwald, new production building 1965 Start of production of steel ventilators 1988 New test facility for the evaluation of performance parameters of fans 2003 Development of the first ATEX Fans for explosive atmospheres zone 21 and Start of production of high pressure fans and chamber fans 2010 Takeover of company Kamptmann GmbH (production of fan wheels) in Crailsheim 2012 Takeover of the type series APOVENT and APOGUSS from company Piller 2014 Takeover of company BlueVent Thüringen GmbH in Eisenberg. Production of big size ventilators up to 600kW Start of production in an additional production hall. Acqusition of a new laser machine and bending machine Seite 3

4 Our Production Plant in Aichwald near Stuttgart Seite 4

5 Our Production Plant in Eisenberg, Thüringen Seite 5

6 Some of our Customers Seite 6

7 Our Products (1) Low Pressure Fans Middle Pressure Fans Volume flow rate up to m³/h Single-phase alternating current Three-phase current 2 und 4 pole Cocurrent flow External rotor drives Double side drive fans Pressure up to Pa Noise reduction measures Usable with frequency converter Energy-saving High Pressure Fans Hybride Fans Pressure up to Pa Low volume flow rates (up to m³/h) High revolution speed (ca U/min) Max. pressure Pa Volume flow rate up to 170 m³/h Housing out of zinc diecasting and aluminum Main use: furnace chambers Seite 7

8 Our Products (2) ATEX Fans for explosive Gases ATEX Fans für explosive Dust Gas Ex - Zone 1 and 2 Explosion groups IIC acc. DIN EN Temperature class T3, Temperature class T4 - T6 on demand For frequenzy converter As well transportable available Dust Ex - Zone 1 and 2 Explosion groups IIC acc. DIN EN Temperature class T4 For frequenzy converter As well transportable available Seite 8

9 Our Products (3) Mobile Ventilators Hot Air Ventilators NEW: As well in ATEX available Smaller devices foldable and portable with 12 V-drive autonomous use by integrated battery possible easy transportabel on trucks for delivery of wood pellets as well in ATEX (explosion protected) available Temperatures up to 300 C continuous operation On demand up to 500 C continuous operation Special lubrication of bearings High ambient temperatures possible Direct drive Almost all fan types available with temperature barrier Seite 9

10 Our Products (4) Integrated Fans and Air Circulation Fans Integrated Fan with Isolation Box Without housing, space saving Integrated in equipment Easy assembly by motor flange Illustration shows special equipment ATEX with assembly frame By default flange isolated by an 80mm mineral wool Isolation can be adapted according to customer request Adapted for the use in high and low temperatur environment For furnaces, shrinktunnels, brazing installations, smoking devices, etc Seite 10

11 Our Products (5) Seite 11

12 Our Products (6) Ventilators with Clutch Drives Seite 12

13 Our Products (7) Big Scale Ventilators up to 600 kw Seite 13

14 Our Products (8) Kettle Fans Kettle fans are specially designed for the use in exhaust gas Fan wheels with straight blades for dust-laden mediums As well applicable as build-in solution (without housing) Medium temperature up to 300 C On demand voltage controllable Motor fan wheel combination easily removable, easy to clean Double Fans External Rotor Drive Fans Drive for two fan wheels Space saving Motor integrated in the housing Volumen flow rate m³/h Static pressures up to 650 Pa Space saving Seite 14

15 Our Products (9) Stainless Steel Fans Leakproof welded Fans - Almost all of our fans are available in stainless steel - Available materials are V2A and V4A - Especially designed for humid and corrosive air - Ideal for the use in the food industry, chemical industry, off-shore applications and so on. These fans are completely leakproof welded Seite 15

16 Our Products (10) Gas proof Fans Special Models Seite 16

17 Our Products (11) Special Solutions Electrical Area: Special Voltage Special frequencies Trope isolation Iso-class H UL-Approbation CSA-Version Protection classes Frequency converter Pole changing For the use in trains etc. Mechanical Area: Special flanges, Special accessories Drain outlet (condensed water) Fixation through consoles Leakproof welded housings Noise protection Special paintings Special fan wheels etc Seite 17

18 Special Applications The envelopped Reichstag The Balloon of Disneyland The envelopped Reichstag in Berlin was kept in form with Karl Klein Ventilatores. The outlook balloon of Disneyland Paris is being stabilized with Karl Klein Ventilatores. The highest bottling plant in the world Ship and Vessel Applications The Tibet Glacier Mineral Water Co. Ltd, m altitude, close to the capital of Tibet, Lhasa, is using as well our fans for the bottling of mineral water. The Super Yacht Swift 141 (Abu Dhabi) and the sailing vessel Gorch Fock are as well equipped with Karl Klein Ventilatores Seite 18

19 Engineering and Development CAD Design of parts and assembly groups with SolidWorks 2013 (altogether 9 work stations) Seite 19

20 Engineering and Development Simulation FEM-Analysis Seite 20

21 Engineering and Development Simulation CFD-Analysis for the forecast and survey of performance and characteristic curves Seite 21

22 Engineering and Development of Systems Layout, optimization and industrialisation of different system components Seite 22

23 Laboratory and Test Facilities Different test equipments to measure fan characteristics like air flow, pressure, noise emission, etc. Control Station Seite 23

24 Leak testing Pressure drop Different procedures of leak testing like pressure drop per time unit, air under water testing, day penetrant examination, etc Seite 24

25 New Development: Fans with EC Motors (electronically commuted) Seite 25

26 Certificates We have the welding admission for railway applications according to DIN EN CL2. We are certified according DIN EN ISO 9001: Seite 26

27 Sales and Employees Mio Jahr We are currently around 105 employees, thereof around 55 in the production and 50 in the areas Engineering, Sales, Purchasing and Administration Seite 27

28 Contact Persons Function Name Telefone Mobile Sales Southwest Hägele Industrievertretungen / mail@industrievertretung-haegele.de Sales South East Michael Nerger / / michael.nerger@karl-klein.de Sales North / West Eller Industrievertretungen / / info@eller-iserlohn.com Sales Management Hans-Albert Schur / / hans-albert.schur@karl-klein.de Engineering Siegfried Seidler / / siegfried.seidler@karl-klein.de Management Manfred Griesinger / / manfred.griesinger@karl-klein.de You will find our foreign representations under: Seite 28