4.Metering Pumps CONSTRUCTIONS. CR-N Series CRA-N Series: servo control model. CRP-N Series

Transcription

1 4.Metering Pumps ELEPON FEEDER CR-N and CRM Series are designed as the direct-motion diaphragm injection pumps as safe and multipurpose pumps and also low-cast pumps. These pumps are used as the injection pump for water treatment chemicals or the chemical injection pumps for many other kinds of fields. CONSTRUCTIONS CR-N Series CRA-N Series: servo control model CR-2N CR-3-2N CR-5N CR-2DN CR-6DN CR-40DN CRA-N Series CRK-N Series CRP-N Series (Special specification) Nanoparticle correspondence CRK-N Series:A motor with general-purpose base is adopted. CRP-N Series:CRP-N Series pump is Permanent Magnet Synchronous Motor Model. Special inverter for the motor is needed to drive this pump. As for the motor, indoor specifications are standards. Specifically, please make an inquiry. CRM Series: the discharge amount is under 1,400. CRM-02 CRM-12 CRM-70 ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

2 FEATURES Wetted parts of the pump resist fluids of wide range. Standard types ( up to 300 mpa s.) and high viscosity types ( up to 2,000 mpa s ). The compact design features less parts, and maintenance and inspection is easy. Hose connections and flange connections are also possible. The small capacity pump (Models CR-1N to CR-3N) uses a planetary gear two-stage reduction mechanism, and medium- and large-capacity pumps of 200W or more use a worm gear reduction mechanism to provide long-term worry-free continuous operation. The discharge volume can be manually adjusted regardless of whether the pump is running or stopped. Adjustment of the quantity of discharge by the manual operation is possible any time when the pump is in operation or is not in operation. Pump Head: PVC ACRYLIC PVDF Quantity Control Dial Double reduction mechanism with planetary gears APPLICATIONS Corrosive chemical solutions, acids and alkalis Photograph developing solutions, fixers, bleaching solutions and inks Sea water, Salt water and pure water Soy sauce, vinegar, brewery, and fruit juice Plating solutions, surface treating apparatus, and filtration system Medical apparatus, physicochemical apparatus, and thermostatic baths Drugs, chemicals, and cosmetics Etching apparatus for electronic parts, and photochemical processes Dyeing equipment and waste liquid treating units Alkaline batteries, and storage batteries Refrigerators, cold counters, and coolers Vending machines for beverages, and ice machines Laboratories, test rooms and test plants Processes For hot water circulation Other apparatus and equipment ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

3 4-1.Metering Pumps CR-N Series CODE 1 2 Pump Head Type 3 Pump Head Materials 4 O-ring Materials 5 Ball Valves Materials 6 Suction / Materials Type Pump Head Materials O-ring Ball Valve Suction Motor CR - 1 N - P F C H A / H A - 2 TI Standard 7 A 6 A Servo control model Suction / B 10/13 Motor with K general-purpose base is Size C 12 adopted (mm) Permanent Magnet P Synchronous Motor D 15 Model Single E 20 D Double G 25 Triple head type J 40 T (Only as for 100V of CR-1N - 3N) K 50 P PVC L 65 Q PVC(High viscosity) N 8 A Acrylics V B Acrylics Motor (High viscosity) Voltage 2 200V D PVDF 3 220V V V 4L -304L 6 415V 6L -316L 7 440V F FKM Z Others E EPDM 9 S 1-phase P PTFE Motor T I 3-phase(Indoor) Z Others T O 3-phase(Outdoor) Increased safety C Ceramic E I explosion-proof type motors (Indoor) Increased safety P PTFE E O explosion-proof type motors (Outdoor) Flame-proof and S -316 D I explosion-proof type motors (Indoor) Flame-proof and H Hastelloy C D O explosion-proof type motors (Outdoor) F I I Inverter(Indoor) H Hose I O Inverter(Outdoor) N Threads connection Z Others U Union A ANSI (150#) Z Others ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

4 STANDARD MATERIALS FOR WETTING PARTS PARTS Pump Head Material PVC Acrylics Stainless Steel (-304) PVDF Diaphragm Lock Nut PVC PVC Suction and Connector PVC PVC Stainless Steel (-304) Stainless Steel (-304) PVDF PVDF Diaphragm PTFE PTFE PTFE PTFE Ball Valve Ceramics Ceramics Stainless Steel (-316) PTFE O-ring FKM FKM PTFE PTFE -304 is the standard. If you require -316, please specify. STANDARD ACCESSORIES (Material: PVC) Braid Hose Strainer Reducer Oil Injection Port CR-1N CR-1-2N φ6mm φ11mm 4m 1-1 CR-2N φ6mm φ11mm 4m 1-1 CR-2-2N CR-3N CR-3-2N CR-4DN l - CR-4N (5DN) - 1 (2) 0.3 l - CR-5N (6DN) - 1 (2) 0.3 l - CR-6N (10DN) - 1 (2) 0.3 l - CR-10aN (20DN) l (1 l ) - CR-20aN (40DN) l (1 l ) - CR-30aN (60DN) l (1 l ) - SPECIFICATIONS CR-N Series SINGLE HEAD TYPE 50Hz () 60Hz Maximum Pressure (Mpa) Motor Rating Output PVC ACRYLICS Connection Size (mm) PVDF Weight (PVC) (kg) Suction Head (m) CR-1N 6~ 60 7~ 75 CR-1-2N 14~ ~ 170 CR-2N 27~ ~ 330 CR-2-2N 68~ ~ phase 100V 0.1kW Outdoor φ6 φ11 Hose 13A R 3/8 φ8 φ10 PTFE Hose ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

5 CR-3N 100~1, ~1,200 CR-3-2N 160~1,600 (150~ 1,500) 190~1,900 (180~ 1,800) phase 100V 0.1kW Outdoor 15A R 1/2 15A CR-4N CR-5N CR-6N 210~2,100 (205~ 2,050) 260~2,600 (250~ 2,500) 500~5,000 (480~ 4,800) 250~2,500 (245~ 2,450) 310~3,100 (300~ 3,000) 600~6,000 (575~ 5,750) kW 0.4kW 20A 25A R 3/4 R 1 20A 25A CR-10aN CR-20aN CR-30aN 1,000~ 10,500 2,000~ 20,500 3,000~ 30,000 1,200~ 12,500 2,400~ 24,400 3,600~ 36, A kW Outdoor 50A kW Outdoor 65A DOUBLE HEAD TYPE (the flow rates below are dual) () 50Hz 60Hz Maximum Pressure (MPa) Motor Rating Output Connection Size (mm) PVC ACRYLICS PVDF Weight (PVC) ( kg ) Suction Head ( m ) CR-1DN 12~ ~ 150 CR-1D-2N 28~ ~ 340 CR-2DN 54~ ~ 660 CR-2D-2N 136~ 1, ~1, φ6 φ Hose φ8 φ10 1-phase100V R 3/8 PTFE Hose 0.1kW 13A Outdoor CR-3DN 200~ 2, ~2, A R 1/2 15A CR-4DN CR-5DN 210~ 2,100 (205~ 2,050) 420~ 4,200 (410~ 4,100) 250~2,500 (245~2,450) 500~5,000 (490~4,900) kW 20A R 3/4 20A CR-6DN CR-10DN 520~ 5,200 (500~ 5,000) 1,000~ 10,000 (960~ 9,600) 620~6,200 (600~6,000) 1,200~12,000 (1,150~ 11,500) kW 25A R 1 25A CR-20DN 2,100~ 21,000 2,500~ 25, kW Outdoor 40A ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

6 CR-40DN CR-60DN 4,100~ 41,000 5,800~ 58,000 5,000~ 50,000 7,000~ 70, kW Outdoor 50A A *Note: We also have triple-head types, CR-1TN, CR-2TN and CR-3TN, which discharge three times as much as shingle-head types. We have standard types (up to 300mPa s) and high viscosity types (up to 2,000mPa s). Please specify the type you need when you place your order. Please inquire to us in case of using the slurry. Available liguid temperature range is 0~50 (PVC) or 0~80 (stainless Steel, PVDF). Standard specifications of connection pipe size etc. are described at table above. We can change them according to your needs. The discharge quantities in the ( ) are data of pump head. CRA-N Series APPLICATIONS Combination use with conductivity meter, ph meter, ORP meter, residual chlorine meter, liquid level gage and other control device. FEATURES Full-automatic operation Continuous control Wide range of application possible by adding controller A certain response to the input signal brings the stable driving. Stable quantity of discharge is ensured by use of Elepon s reliable CR-N type feeder. You can control the discharge (0% to 100%) manually during operation or stops. With CR-N series you can control the quantity of flow automatically using electric signals from automatic controllers. example of control example of combination E.E. Positioner :E-661 with proportional action ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

7 () 50Hz 60Hz Maximum Pressure (MPa) Model Servo Control Motor Spec. Control Motor Speed E.E. 100V 0~100% Positioner 50Hz/60Hz CRA-1N 0~60 0~ CRA-1-2N 0~140 0~ Weight (PVC) (kg) CRA-2N 0~270 0~ CRA-2-2N 0~680 0~ CM-102P 6W 13.3/11 sec. 25 CRA-3N 0~1,000 0~1, CRA-3-2N CRA-4N CRA-5N CRA-6N 0~1,600 (0~1,500) 0~2,100 (0~2,050) 0~2,600 (0~2,500) 0~5,000 (0~4,800) 0~1,900 (0~1,800) 0~2,500 (0~2,450) 0~3,100 (0~3,000) 0~6,000 (0~5,750) E-660,E CM-102-1P 6W 22.8/19 sec. Input signal 34 4~20mA DC CM-102-2P 6W 27.6/23 sec CRA-10aN 0~10,500 0~12, CM-2410P 60W 17 /14 sec. 95 CRA-20aN 0~20,500 0~24, CM-2420P 60W 23 /19 sec. 105 CRA-30aN 0~30,000 0~36, CM-2430P 60W 24 /20 sec. *Note: The discharge quantities in the ( ) are data of pump head. 120 CRK-N Series (Various kinds of motors can be installed.) FEATURES Various kinds of motors can be installed. Inverter motors Increased safty explosion-proof type motors Flame-proof and explosion-proof type motors Usage example Please inquire an order by a motor of the special specification. SPECIAL SPECIFICATION: CRP-N Series (Permanent Magnet Synchronous Motor Model) FEATURES CRP-N series is using a PM motor. Compared with the CR-N Series ELECTRICITY SAVING DOWNSIZED LIGHT-WEIGHTED DISCHARGING PERFORMANCE IMPROVED CR-N series CRP-N series Please inquire for more information. ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

8 SPECIAL SPECIFICATION: Nanoparticle correspondence FEATURES In order to transport the dispersed nanoparticle, it is the pump which reduced the dead space inside a pump to the limit. It proposes the design development of the pump at a low price according to needs, and consult, please. ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

9 PERFORMANCE CURVE Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

10 4-2. Matering Pumps CRM Series 4- CODE Pump Head O-ring Ball Suction Motor Valve Materials Size Materials Size Voltage Phase CRM-02 P F C H A - H A - 2 T I 1 P PVC 5 A 6 Pump Head Type Q PVC(High viscosity) Suction / B 10/ C Size D 15 4L -304L (mm) M 4 6L -316L V 2 F FKM Motor 2 200V O-ring E EPDM Voltage 3 220V Materials P PTFE 4 380V Z Others 5 400V 3 C Ceramics 6 415V Ball Valve S V Materials H Hastelloy C Z Others 4 F 7 S 1-phase Suction / H Hose Motor TO 3-phase(Outdoor) Phase Increased safety Materials N Threads connection EI explosion-proof type motors (indoor) only U Union Z Others A ANSI(150#) Z Others STANDARD MATERIALS FOR WETTING PARTS PARTS Pump Head Materials PVC Suction and Connectors PVC -304 Diaphragm PTFE PTFE Ball Valve Ceramic -316 O-ring FKM PTFE -304 is the standard. If you require -316, please specify. ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

11 STANDARD ACCESSORIES (Material: PVC) Braid Hose Strainer Injection Port CRM-02 φ4mm φ9mm 3m 1 1 CRM-04 φ4mm φ9mm 3m 1 1 CRM-12 φ6mm φ11mm 4m 1 - CRM-24 φ6mm φ11mm 4m 1 - CRM SPECIFICATIONS 50Hz () 60Hz Maximum Pressure (MPa) Motor Rating Output Connection Size PVC ACRYLICS Weight (PVC) ( kg ) Suction Head ( m ) CRM-02 2 ~ ~ φ4 φ9 6.5 CRM-04 4 ~ ~48 1 Hose R 3/8 W CRM ~ ~ phase 100V A 1-phase 200V 7.5 CRM ~ ~ φ15 φ22 CRM ~ ~ Hose R 1/ ~ 140~ W CRM ,100 1,400 15A ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

12 PERFORMANCE CURVE Dial scale Dial scale Dial scale Dial scale Dial scale Dial scale ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

13 4-3. Option (FOR CR-N, CRM Series) SAFETY VALVE MIXER PRESSURE GAUGE AIR CHAMBER BACK PRESSURE VALVE MIXER SAFETY VALVE PRESSURE GAUGE AIR CHAMBER BACK PRESSURE VALVE FLOW CHECKER STRAINER STRAINER PUMP STAND COUPLING TYPE : A TYPE : B TYPE : C TYPE : D Hose Hose Screw Hose Screw Hose Hose size:mm Connection Size (mm) Connection Hose Type JP-13F-4H φ4 φ9 JP-13F-6H 13A φ6 φ11 A JP-13F-12H φ12 φ18 B JP-15F-4H φ4 φ9 A JP-15F-6H φ6 φ11 15A JP-15F-12H φ12 φ18 JP-15F-15H φ15 φ22 JP-20F-19H 20A φ19 φ26 JP-25F-25H 25A φ25 φ33 B JP-40F-38H 40A φ38 φ48 JP-50F-50H 50A φ50 φ62 JP-65F-63H 65A φ63 φ80 Materials: PVC Screw Hose Connection Size Connection Hose (mm) Type JP-1/2-4H φ4 φ9 JP-1/2-6H φ6 φ11 C JP-1/2-12H φ12 φ18 JP-1/2-15H φ15 φ22 D Materials: PVC ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

14 BACK PRESSURE VALVE BP-4/6HK BP-6HK BP-15FV Material Connecting Pipe Aperture (mm) Maximum Amount of (L/min) Range of set Pressure (Standard Setting Pressure) (MPa) Weight (kg) Metering Pumps BP-4/6HK PVC φ4 φ9 Hose R1/2 φ6 φ11 Hose R1/2 0.3 fixed at CRM BP-06HK PVC φ6 φ11 Hose 0.5 fixed at CR-1N 1-2N 2N BP-13FK PVC JIS10K13A 1.0 fixed at BP-13FV 0.1~0.3(0.15) 1 CRM CR-1N 1-2N 2N 2-2N BP-15FK PVC JIS10K15A 2.0 fixed at CRM BP-15FV 0.1~0.3(0.15) 1 CR-3N 3-2N BP-20FV PVC JIS10K20A ~0.3(0.1) 1 CR-4N 5N 4DN 5DN 6DN BP-25FV PVC JIS10K25A ~0.3(0.1) 2 CR-6N 10DN BP-40FV PVC JIS10K40A ~0.3(0.1) 4 CR-10aN BP-50FV PVC JIS10K50A ~0.3(0.1) 4.5 CR-20aN 30aN BS-10NV 3/8 Screwed ~0.3(0.15) 2 BS-10FV JIS10K10A BS-15NV 1/2 Screwed ~0.3(0.15) 2 BS-15FV JIS10K15A BS-20NV 3/4 Screwed ~0.3(0.1) 2 BS-20FV JIS10K20A BS-25NV 1 Screwed ~0.3(0.1) 4 BS-25FV JIS10K25A BS-40NV 1 1/2 Screwed ~0.3(0.1) 12 BS-40FV JIS10K40A CRM CR-1N 1-2N 2N 2-2N CRM CR-3N 3-2N CR-4N 5N 4DN 5DN 6DN CR-6N 10DN CR-10aN 20aN 30aN BF-13FV PVDF JIS10K13A ~0.3(0.15) 1 CR-1N 1-2N 2N 2-2N BF-15FV PVDF JIS10K15A ~0.3(0.15) 1.5 CR-3N 3-2N BF-20FV PVDF JIS10K20A ~0.3(0.1) 1.5 CR-4N 5N 4DN 5DN 6DN BF-25FV PVDF JIS10K25A ~0.3(0.1) 2 CR-6N 10DN BF-40FV PVDF JIS10K40A ~0.3(0.1) 4 CR-10aN 20aN 30aN ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

15 SAFETY VALVE When the abnormal high pressure which is caused by closed valve or by the blockade of the foreign substance is inside of the discharge pipe, the safty valve will be opened automatically so that the damage of a pump or piping may be prevented. Material Connecting Pipe Aperture (mm) Maximum Amount of (L/min) Range of set Pressure (Standard setting Pressure) (MPa) Weight (kg) Metering Pumps RP-13FV RP-15FV PVC 13A 15A 6 0.2~0.5 (0.3) 1 CRM CR-1N 1-2N 2N 2-2N 3N 3-2N RP-20FV PVC 20A ~0.5 (0.3) 1.5 CR-4N 5N 4DN 5DN 6DN RP-25FV PVC 25A ~0.5 (0.3) 1.5 RS-10NV Rc 3/8 Srewed 2 RS-10FV 10A 0.2~0.5 (0.3) 6 4 RS-15FV 15A RS-20NV Rc 3/4 Srewed ~0.5 (0.3) 4 RS-20FV 20A RS-25NV Rc 1 Srewed ~0.5 (0.3) 4 RS-25FV 25A 7 RF-13FV PVDF 13A 6 0.2~0.5 (0.3) 1 RF-15FV 15A CR-6N 10DN 10aN 20aN 30aN CRM CRM CR-1N 1-2N 2N 2-2N 3N 3-2N CR-4N 5N CR-4DN 5DN 6DN CR-6N 10DN 10aN 20aN 30aN CR-1N 1-2N 2N 2-2N 3N 3-2N RF-20FV PVDF 20A ~0.5 (0.3) 1.5 CR-4N 5N 4DN 5DN 6DN RF-25FV PVDF 25A ~0.5 (0.3) 2 CR-6N 10DN 10aN 20aN 30aN ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver

16 AIR CHAMBER Pulsation is a detriment of reciprocating pumps. Please install an air chamber when pulsation must be prevented. Material Connection Pipe Size (mm) Range of set Pressure (Standard setting Pressure) (MPa) Volume (L) Adaptable Pumps APN-X10-13F PVC JIS10K13A APN-X15-15F PVC JIS10K15A CRM CR-1N 1-2N 2N 2-2N CRM CR-3N 3-2N APN-Y30-20F PVC JIS10K20A CR-4N 5N 4DN 5DN 6DN APN-Y40-25F PVC JIS10K25A CR-6N 10DN APN-Z100-40F PVC JIS10K40A CR-10aN APN-Z160-50F PVC JIS10K50A CR-20aN APN-Z230-65F PVC JIS10K65A CR-30aN AP F (with base) AP F (with base) AP F (with base) PVC JIS10K40A CR-10aN PVC JIS10K50A CR-20aN PVC JIS10K65A CR-30aN AS-50-10N 3/8 screwed AS-50-10F JIS10K10A AS-80-15N 1/2 screwed AS-80-15F JIS10K15A AS N 3/4 screwed AS F JIS10K20A AS N 1 screwed AS F JIS10K25A CRM CR-1N 1-2N 2N 2-2N CRM CR-3N 3-2N CR-4N 5N 4DN 5DN 6DN CR-6N 10DN AS F JIS10K40A CR-10aN AS F JIS10K50A CR-20aN AS F JIS10K65A CR-30aN AF-50-13F PVDF JIS10K13A CR-1N 1-2N 2N 2-2N AF-80-15F PVDF JIS10K15A CR-3N 3-2N AF F PVDF JIS10K20A CR-4N 5N 4DN 5DN 6DN AF F PVDF JIS10K25A CR-6N 10DN Reference Elepon E.C.A.P. Corporation Osakashinai Bld., , Kitahama, Chuo-ku Osaka-shi, Osaka, , Japan sales@elepon.co.jp URL: ELEPON E.C.A.P. Corporation 4 METERING PUMPS 4-1.CR-N,4-2.CRM,4-3.OPTIONS Ver