Chilled Water Marine Air Conditioning Systems

Transcription

1 1 of 14 4/7/15, 10:27 AM Chilled Water Marine Air Conditioning Systems Specifications and Factory Direct Prices Excellence in Marine Engineering Since 1995! Home Page Chiller Systems Self-Contained Systems Marine Pumps Air-Cooled Systems Commercial Operators High-Pressure Systems Commercial/Military Operators Installation Do's & Don'ts Electric heat vs. Reverse Cycle How to Size Your Boat Coleman/RVP Air-Cooled Rooftop AC Our new design, which has evolved over many years of experience, has resulted in the most rugged, simple, trouble free and compact unit available today. A child can follow the schematic! No expensive proprietary printed circuit boards, no add on charges for "controllers"- everything is in one modular electric control box and is "over-the-counter"!

2 2 of 14 4/7/15, 10:27 AM HUGE amount of power with a TINY footprint! This 15 ton (180,000 BTU) chiller with a bulletproof Copeland ZP154 scroll compressor (155,000BTU air cooled - we DON'T skimp!) is an incredible 19.5" wide x 29" long x 19.6" high!!!!! Even so, all critical components are readily accessible and our exclusive low voltage monitor is conveniently mounted on the top of the evaporator. Electric box not shown and is on 6' leads. This 360,000 BTU dual compressor chiller has an incredible 31" x 52" footprint and is only 39" tall! The evaporator refrigerant circuit is bufurcated with a single chilled water loop, so you have two completely isolated refrigerant circuits!

3 3 of 14 4/7/15, 10:27 AM The control box has independent RANCO temperature controllers, transformers, circuit breakers and voltage/phase protection, and everything is over the counter! This 10 ton extreme-duty chiller has been designed for sea water temperatures of up to 105 F and is fitted with optional sea water manifolds with 150# four bolt flanges, chilled water flow switch and refrigerant gauges.

4 4 of 14 4/7/15, 10:27 AM ALL components of our standard-duty, 8 ton unit are easily accessible. What sets Flagship Marine apart from our competition is our belief in the KISS principle (Keep It Simple, Stupid). This has guided our component selection and design emphasis for many years. We brag that even a child can follow our schematics! Look at this single compressor chiller electric box. All the components are over the counter at a fraction of typical costs in our industry. The most expensive item here is less than $53.00!

5 5 of 14 4/7/15, 10:27 AM Flagship Marine incorporates only the highest quality components that are primarily manufactured in the States, and all the production takes place at our factory locations in Stuart, FL. Chiller evaporators - York, PA Self contained evaporators - Longview, TX Refrigerant components - Allenwood, NJ Expansion valves - Washington, MO Electric modules - Syracuse, NY Blower motors - Dayton, OH Flagship Marine Exclusive! Dry Drain Pan! No more mold and mildew starting in your drain pan! We now manufacture sloped aluminum drain pans that are dry so the condensate water doesn't have a chance to grow mold and mildew!!!

6 6 of 14 4/7/15, 10:27 AM When real estate is in short supply, as it always is, how about ten tons (120,000BTUs) of air cooled chilled water on a 22"x 28" footprint!!!!!! The outside panel features a six-row copper/copper condenser with six HP of blowers to accommodate the most extreme conditions! The inside panels are all removable for easy access to everything, and the eye-level, convenient electric box has ALL of the electrical components in it, next to the legendary, over the counter and bulletproof Ranco ETC controller, as well as our exclusive low voltage control center, refrigerant gauges and charging ports. Flagship Marine components fit together with aircraft quality precision. All sheet metal components are laser cut with aircraft/military quality tolerances in the ten-thousandths of an inch range as depicted here with the skeleton of an air-cooled chiller. Note the PEM nut inserts and numerous stainless steel rivets that result in a very rigid, strong and exacting structure. How about 30 tons of air-cooled chilled water on an incredible 22"x 84" footprint!!!!!!! WHY FLAGSHIP MARINE UNITS

7 7 of 14 4/7/15, 10:27 AM NEVER HAVE CONDENSER FAILURES! The heart of every marine air conditioner is the condenser the heat sink to the ocean and the only component the corrosive sea water touches is the inside of the inside tube. Failure of this tube is catastrophic for the entire system. Even extremely corrosive places like the very high salinity of the Red Sea are no problem for Flagship Marine condensers because we use an unusually thick walled 90/10 CuNi (copper nickel) tube with particular annealment, hardness and other characteristics. We don t dramatically shorten our condensers to save money by enhancing this tub: knurling or rifling for example. Our tube is slick walled with no thin spots that fester these failures. Paper thin condenser tubes dissipate heat very quickly so the condenser tube can be short and inexpensive. We don't cut corners by doing so. We have full length condensers! The shorter the condenser, the cheaper it is and the shorter it will last! Flagship Marine has always prioritized durability and quality over cost savings and we NEVER cut corners. We also don t skimp on our brazing material ALL refrigerant lines are brazed with a 15% silver alloy, not the 5% typical of other manufacturers. As a result, Flagship Marine is very proud to have had almost ZERO condenser failures in the last two decades! CHOOSE FLAGSHIP MARINE FOR CONSISTENT QUALITY AND DURABILITY! CONDENSER SERVICE TIPS Every 5-7 years or so, it's good form to chemically clean the inside of the condenser tube with a phosphoric acid solution (such as "Barnacle Buster"), and if in fresh water every couple years with a bleach solution. In locations with muscle crab infestations more frequent treatments may be necessary. This will bring the condenser back to a like-new condition. Over the years the heat transfer will be diminished by a marine growth which will gradually increase the refrigerant pressure and reduce efficiency. Simply circulate the solution through the condenser for a couple hours or so (depending on the dilution), and when you're done a high pressure garden hose will help blast away any stubborn deposits. Muriatic acid will also work but it unnecessarily removes the protective patina and is VERY hard on your lungs and the environment! All Flagship Marine condensers are hand-crafted from start to finish at our Stuart factory location to our exacting specifications.

8 8 of 14 4/7/15, 10:27 AM We manufacture a variety of different sized chilled water holding/storage tanks. Shown are 40 and 80 gallon tanks in 14 gauge stainless steel. Must be on the low pressure return line, and be sure the pump sucks from the bottom of the tank so eliminating air bubbles is easy. You DON'T want the pump to suck a bubble and cavitate! A small expansion tank open to atmospheric pressure should be placed at a high point. The holding tank can be at any opportune location, typically in the bilge or engine room immediately before the pump, and is flooded - the expansion tank is plumbed to the top of the holding tank. Our 14 gauge, 316 Series stainless steel, one-piece, precision laser cut, TIG welded chassis provides superior support for all the chiller components.

9 9 of 14 4/7/15, 10:27 AM OPTIONAL SEA WATER MANIFOLDS Also available, for a fraction of the cost, are these

10 10 of 14 4/7/15, 10:27 AM Hi-Max PVC manifolds that come with the hose and double stainless steel clamp connections - properly sized for your particular chiller. Flagship Marine's sea water manifolds are 90/10 CuNi schedule 80 pipe, which is MUCH more durable (about 10x thicker!) than our competitors' tubing. These, in combination with the socolets, meet mil spec requirements and will FAR outlast all others. No sinking or water damage hazard from ruptured hoses or paper thin manifolds at 3AM! All condenser tube to manifold connections are made with precision machined 90/10 CuNi (Copper Nickel) socolets that are TIG welded to the schedule 80 90/10 CuNi nipple with a monel alloy and brazed to the condenser tubes to ensure many years of trouble free service. This configuration meets all MilSpec and ABYC requirements. Naked connections aren't nearly as durable and fail to meet those standards. For your convenience all manifolds are fitted with reducing couplers and a 3/4" drain plugs for winterizing. Flagship Marine takes no shortcuts with quality and design! FREQUENCY DRIVES AND DIGITAL SCROLL COMPRESSORS? The new frequency drive and digital scroll compressor technology is certainly interesting, and it's very entertaining to watch a scroll compressor spool up and down, but in the marine industry we see no appreciable benefit to warrant the significant complexity and expense to justify incorporating this technology in our equipment. Scroll compressors, by their design, ALWAYS start "unloaded", regardless of residual head pressure. They can restart one second after shutting down effortlessly, unlike a piston or rotary compressor. The only concern is having enough run time to insure the refrigerant oil returns to the compressor, so it's good form to have a significant temperature differential. Flagship Marine strives to provide the most simple, trouble free and durable equipment available, and frequency drives and digital controllers are certainly not in keeping with the KISS principal that guides our component selection and design. Of course if you do want these compressors we will oblige! If saving 3% in electricity over the life of the compressor is important to you, then these new technologies might justify the initial added component expense, and the complexity and ongoing maintenance expenses you will incur over the years. We will be happy to oblige.

11 11 of 14 4/7/15, 10:27 AM Typical single-evaporator chilled water fan coil features: Precision-engineered 16-gauge anodized aluminum chassis, drain pan and evaporator housing are lightweight and corrosion resistant. Drain pan under evaporator only. This results in a dry chassis and no condensate sloshing. Engineered hat-section reinforcing plate provides exceptional strength and light weight. Incredibly rugged and simple over-the-counter components in electric box no proprietary, expensive printed circuit boards! Whisper-quiet Dayton split-pole blower motors, absent the humming sounds of variable speed DC motors. Personalize Your Thermostat! We will laser etch your vessel name here for only $35.00! Our new digital control is programmable or you can override the programs and manually control the temperature. In addition to a host of features it has a back-lit screen for programming even in the dark. ANY four wire battery-operated control will operate ANY Flagship Marine unit!

12 12 of 14 4/7/15, 10:27 AM The optional heat can be one of our legendary incoloy clad electric elements in the fan coil (shown), an in line oil fired boiler, an electric element in the chiller, or reverse cycle. We prefer the electric elements in the fan coils because the entire system is shut down when in the heating season - the only moving part is the blower motor when heat is called for. We have had tens of thousands of these elements in service for many years - they are extremely safe and basically indestructible. Some advice and common sense about warranties: As with most contracts, the first and most important thing to read in any warranty is the smallest print... unless it's a "No questions asked" warranty (which they never are). Almost all warranties are only as good as the honor of the company standing behind it. I know of companies that have literally NEVER performed on their warranty because it is NEVER the fault of the product. "I know this compressor is only two months old, but it obviously failed from low voltage (or high voltage, or a lightening strike, or it's burned from a lack of cooling water - TAKE YOUR PICK!)". The most wonderful sounding and comprehensive warranty can be absolutely worthless. In some cases they offer extended warranties for a handsome fee, which are again absolutely worthless with the wrong company - save your money! These are nothing more than a very lucrative alternate profit center! We do not offer "extended warranties" for a fee and we do stand behind our products! Chiller Unit - Water Cooled Approximate Specifications & prices which INCLUDE all necessary controls - all of the controllers are internal and are over-the-counter! No expensive proprietary printed circuit boards or controllers!!! Model BTUs of cooling Length in inches/mm Width in inches/mm Height in inches/mm Amps (cool) 230v Weight lbs/kg Price Opt. Sea Water Manifold CuNi/PVC Opt. Reverse Cycle Heat FM24CW 24,000 25/ /394 23/ /50 CALL NA CALL FM36CW 36,000 25/ /394 23/ /55 CALL NA/NA CALL FM48CW 48,000 25/ /394 23/ /81 CALL CALL CALL FM60CW 60,000 25/ /394 23/ /95 CALL CALL CALL FM96CW 96,000 32/ /496 23/ @230/3 340/154 CALL CALL CALL FM120CW 120,000 32/ /496 24/ @230/3 490/222 CALL CALL CALL FM180CW 180,000 32/ /496 29/ @ /283 CALL CALL CALL FM240CW 240, / / / @460/3 980/444 CALL CALL CALL FM360CW 360, / / / @460/3 1,147/520 CALL CALL CALL Prices FOB Stuart, Florida, USA - Add 6.5% sales tax if shipped to a Florida address. Optional refrigerant gauge package - $ Dual compressor option for models from 24, ,000BTUs - add $ , the 20 ton units and up have dual compressors as standard equipment. All voltages and triple phase available for an additional fee - call for details. Bypass valves for fan coils optional. Chiller Unit - Air Cooled Approximate Specifications & prices which INCLUDE all necessary controls - Pricing: Call us for seasonal and promotional discounts We will NOT be undersold! No sales tax unless shipped to a Florida address! Model CWAC = Chiller Water air cooled SSAC = Split System air cooled (condensing unit only) BTUs of cooling Length in inches Width in inches Height in inches Amps (cool) 230V Wgt lbs. Price Explosion Proof - add 45% Prices FOB Stuart, Florida, USA - (Sales tax will be added if shipped to a Florida address) - all voltages and triple phase available for additional fee - call for details.

13 13 of 14 4/7/15, 10:27 AM FM24CWAC 24, FM60CWAC 60, CALL FM60SSAC 60, CALL FM120CWAC-V 120, CALL FM120SSAC-V 120, CALL FM120CWAC-H 120, CALL FM120SSAC-H 120, CALL FM180CWAC 180, CALL FM180SSAC 180, CALL FM240CWAC 240, CALL FM240SSAC 240, CALL FM360CWAC 360, CALL FM360SSAC 360, CALL Standard Fan Coils - Approximate Specifications & Prices which INCLUDE the Control Box. Model BTUs of cooling KW of elec. heat Length in inches/mm Width in Height in inches/mm inches/mm Amps (cool) 115/230 Amps (electric heat) 115/230 Digital controls are extra. Prices FOB Stuart, Florida, USA - Add 6.5% sales tax if shipped to a Florida address - all voltages and triple phase available for additional fee - call for details. Totally aluminum enclosed units add 25%. Weight lbs/kg Price with electric box Optional heat FM9CWFC 9, /394 12/305 12/ /.95 17/8.5 26/12 CALL CALL FM12CWFC 12, /394 13/331 14/ / / /17 CALL CALL FM16CWFC 16, /394 13/331 14/ / / /17 CALL CALL FM24CWFC 24, / /394 18/ / v 81/37 CALL CALL FM36CWFC 36, /547 16/ / / v 113/52 CALL CALL FM48CWFC 48, /673 28/712 26/ v v 130/59 CALL CALL FM60CWFC 60, /673 28/712 26/ v v 163/74 CALL CALL FM72CWFC 72, /673 28/712 26/ v v 201/92 CALL CALL FM96CWFC 96, / /813 27/ v v 257/117 CALL CALL FM120CWFC 120, / /813 27/ v v 341/155 CALL CALL We manufacture a variety of different size low-profile fan coils for overhead installation. Shown is the 36,000 BTU blower that's only 12.5 inches high! Low Profile Enclosed Fan Coils - Approximate specifications and prices which INCLUDE the Control Box Model BTUs of cooling KW of elec. heat Length in inches/mm Width in inches/mm Height in inches/mm Amps (cool) 115/220 Amps (electric heat) 115/220 Weight lbs/kg Price with electric box Optional heat FM9CWFC-LP-EN 9, / / / /.95 17/8.5 26/12 CALL CALL FM12CWFC-LP-EN 12, / / / / / /17 CALL CALL FM16CWFC-LP-EN 16, / / / / / CALL CALL FM24CWFC-LP-EN 24, / / / / v 81/37 CALL CALL FM36CWFC-LP-EN 36, / / / / v 113/52 CALL CALL Digital controls are extra. Prices FOB Stuart, Florida, USA - Add 6.5% sales tax if shipped to a Florida address - all voltages and triple phase available for additional fee - call for details. Totally aluminum enclosed units add 25%.

14 14 of 14 4/7/15, 10:27 AM Choose Flagship Marine for the most rugged, commercial quality chilled water systems available! Manufactured with Pride in the USA SINCE 1995! Click here for a printer-friendly version of this page Click here to download Adobe Acrobat Reader for free! Site Map: Air Cooled: Chiller, Split System, Self-Contained & Explosion-Proof Systems Prices and Specifications Self-Contained Systems Prices and Specifications Chilled Water Systems (Water or Air Cooled) Prices and Specifications Marine Pumps Commercial/Military Fernstrum Keel Coolers & Heat Exchangers High-Pressure Systems (for ships and large commercial vessels) Prices and Specifications Air Cooled Rooftop AC Systems by Coleman/RVP Heat-Only Systems Prices and Specifications Reverse cycle heat vs Electric heat Properly size your boat BEFORE you charge ahead! Multiple Unit Installations Flagship digital control Flagship Installation kits Different types of systems Volt DC Systems Installation do's and don'ts Commercial operators Mfg. comparison Fresh Water Cooling Cruisers spare parts kit Flagship Marine Warranty Flagship Marine, Inc., 2427 SE Dixie Hwy., Stuart, Florida USA Phone: Fax: Wats: sales@flagshipmarine.com Copyright Flagship Marine, Inc. All Rights Reserved.