Welcome to. Daeyong Pharmatech Company Profile 2015 Ver.1.0
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1 Welcome to Daeyong Pharmatech Company Profile 2014 Ver.1.0 Daeyong Pharmatech Company Profile 2015 Ver.1.0
2 CONTENTS A. DYPT Company Introduction 1. CEO Greeting 2. Company Information 3. Vision 4. History 5. Organization Chart 6. Technical & Quality Policy 7. Main Clients B. 1. All Products Line-Up 2. Injections Complete Automation Line 3. Eye Drops Automation Line 4. Oral Solution Automation Line 5. Automatic Tablet & Capsule Vision Inspection C. DYPT Customer Support 1. CS Center 2
3 A. DYPT Company Introduction
4 A DYPT Company Introduction 1. CEO Greeting Daeyong Pharmatech started out in 1983 as the Yoosung Precision. During the past 30years, we have focused on the development of pharmaceutical facility automation, materializing the automation of production facilities for injections, eye drops, and Oral Solution, and Automatic Tablet and Capsule Vision Inspection. We successfully localized the production of injections such as ultrasonic washing device, sterilization device of laminar flow type and vacuum powder filling machine in 2002 whereas they were imported in past. Along with the construction of modern factory at the Sihwa Industrial Complex, we changed the company name into Daeyong Pharmatech. Since then, we have been consolidation our position as a company specialized in production facility for injections. We greatly have been contributing to the reduction of production cost at the Korean domestic pharmaceutical companies. Moreover, we have been focusing on overseas marketing by establishing and diversifying since Moreover, we have been upgrading the quality management system by earning ISO 9001/2000 Certificate and Overseas Standard Certificate CE. And we have been conducting Customer-Oriented Management that considers customer satisfaction as the highest Thank you 4
5 A DYPT Company Introduction 2. Company Information N a m e S a l e s A d d r e s s C o n t a c t F a x W e b s i t e B u s i n e s s A r e a Daeyong Pharmatech USD 12,000,000 (in 2013), USD 9,000,000~10,000,000 (in 2014, 2015) 341 Gongdan 1-Daero, Siheung-City, Gyeonggi-Do, South Korea(Kopomotechno-Center II, Jeongwang-Do ng) Main office : RM428 1 st factory : RM401 2 nd factory : RM406 (Vision Inspection Business) Injection Complete Line System 2. Eye Drops Line System 3. Oral Solution Line System 4. Automatic Tablet & Capsule Vision Inspection 5
6 DYPT Company Introduction A 3. Vision DYPT will move forward Global Company for customer with the product and service client needs by using Customer Satisfaction Management & Customer Valued Management to lead the current market and to gain the mind of customer after upgrading the competition of price and quality from quality oriented management. Considering Customer Satisfaction as the highest Customer Oriented Management! VISION 2015! 1Will grow up the best developing company at the pharmaceutical automation line in Korean Market. 2 Will enhance the technology of DYPT by overseas extension such as Russia, Middle East and South Asia Market. LOSS DOWN! 1 Cost Down by developing new technology and optimizing design 2 Production Hour Down by optimizing the work process 3 Error Rate Minimizing by improving quality 4 After Service Minimizing by producing high quality supplies 6
7 DYPT Company Introduction A 4. History Established Yoosung Precision. Gained Certificate for KS Q 9001;2001/ISO9001 ; 2000 Developed Korean 1 st Laminar flow type Tunnel Sterilization M/C Developed Korean 1 st Ultrasonic Rotary Washing M/C Exported 3 M/C Lines to Shinpoong Vietnam Changed the company name as Daeyong Pharmatech Developed Korean First Servo type Liquid Filling M/C Exported 3 M/C Lines to help North Korea Developed Korean 1 st Servo Type Liquid Filling M/C Exported 3M/C Lines(Powder Filling Line) to Shinpoong Sudan Factory transferred to Siheung KopomotechnocenterⅡ Certified as Bright Venture Company (Korea Institute of Industrial Technology Evaluation and Planning) Registered as R&D center (KOITA) Developed Korean 1 st 300BPM AL-CAPSEALING M/C Developed Korean 1 st 300BPM AMPOULE & VIAL Filling M/C Export POWDER FILLING & AL CAP SEALING M/C to Iran Obtained Vision Inspection for Overseas Standard Certificate CE (S mall & Medium Business Corporation) Setting up 2 nd factory to extend Vision Inspection Business 7
8 A DYPT Company Introduction 5. Organization Chart (Total 25 DY Members) CEO(1) Director(2) Sales(2) Tech(9) Generals & Purchase(2) Auto System Control(5) Design(4) Domestic(1) TS/CS General Affairs (1) Hardware (2) Engineering (3) Overseas(1) Production Account (1) Software (3) Validation (1) hour Tech-Support Service on call 2. Tech-support on site as scheduling (Via agent or engineer will visit) 3. ASAP Providing necessary parts 8
9 A DYPT Company Introduction 6. Technical/Quality Policy DYPT had declared Patent-Centered Management in 2005 and increased the patent specialists by establishing R&D Center in 2006 and then DYPT had been developing Automatic Tablet Vision Inspection Finally, it was registered as a CE in Also, DYPT established Special R&D Dept. and R&D Renovation Center in 2014 for continuous change and development. 9
10 A DYPT Company Introduction 6. Technical/Quality Policy DYPT have been promoting Quality Management for DYPT and its supplier to do a win-win in the domestic as well as overseas for the goal to achieve the world-class quality The DY Global Quality. Quality Vison The DY Global Quality For Customer Impression! 10
11 A DYPT Company Introduction 7. Main clients 11
12 A DYPT Company Introduction 7. Main clients 12
13 .
14 1. All Products Line-up Production Process Product Type Inspection Washing Drying & Sterilizing Filling & Rubber Stoppering Sealing & Capping Injection Automation Line Rotary Washing M/C. For Vials & Ampoules with Ultrasonic Rotary Washing M/C. For Bottles DWM-4000U DWM-3000U DWM-2000U DWT-2000 Drying & Sterilizing Tunnel with Laminar Flow DLT-4000 DLT-3000 DLT-2000 DLT-1000 Liquid Filling & Rubber Stoppierng M/C. Powder Filling & Rubber Stoppering M/C. Automatic Powder Filling M/C. (Option: Micro Weight System). Ampoule Filling & Closing M/C. Liquid Filling / Rubber Stoppering M/C Vacuum Dosing Disk Type Vacuum Dosing Disk Type Auger Type DAF-3000 DLF-3000 DLF-2000 DLF-1000 DPF-3000 DPF-1500 DDF-1000 DPF-1000A DPF-500A Screw-Cap Sealing M/C AL-Cap Sealing M/C DPC-1000 DPC-2000 DAC-3000 DAC-2000 DWT-1000 Powder/Liquid Filling & Rubber Stoppering M/C. DLP-1000 DAC-1000 Vacuum Rubber Stoppering M/C. DVS-2000 Eye Drops Line Eye Drop Liquid Filling M/C In-Cap Stoppering & Out-Cap Capping DEF-2000 Oral Solution Line (Syrup Line) Automatic Bottle Washing M/C. DWT-500L DWT-500L Automatic Liquid Filling M/C. DLF-500 In-Out Capping M/C. DSC-500 Vision Inspection Automatic Tablet & Capsule Vision Inspection DTI
15 2. Injection Automation Line Complete Line Complete Line for Ampoule and Vial Washing (Ultrasonic) Drying & Sterilizing Filling & Robber Stoppering AL-Cap Sealing 15
16 2. Injection Automation Line Washing Process Rotary Washing Machine For Vials & Ampoule With Ultrasonic DWM series Special Feature DY First Developing in Korea in 2002 Perfect Washing under ultrasonic generator device control In wide application such as various sizes of Ampoule, Vials Washing 6 Process : Recirculated Water 2 times ->Clean Air-> WFI->Clean Air 2 Times. Convenient and swift replacing for Change Part Low noisy / Smooth transportation Re-circulated water system effectively reduces rinsing water consumption Technical Data Electricity Consumption Washing Fluid Compressor Air Dimension DESCRIPTION MODEL DWM-2000U DWM-3000U DWM-4000U Number of Gripper Output (Vials/min): 10 ml 180~ ~ ~400 Installed Power Main Drive Recycling Pump Booster Pump Heater (Option) Ultrasonic 220/380V, 50/60Hz, 16Kw 0.75Kw 2.2Kw 1.5Kw 9Kw 600W Consumption 10 l/min 12 l/min 15 l/min Temperature 50 ~ 60 Pressure Consumption Pressure 1.5 ~ 2 kg / cm2 90 l/min 3 ~ 5 kg / cm2 Length 1,950mm 1,950mm 1,950mm Width 1,900mm 1,900mm 1,900mm Height 1,350mm 1,350mm 1,350mm Weight 2,000kg 2,200kg 2,500kg 16
17 2. Injection Automation Line Washing Process Rotary Washing Machine for Bottles (Turn Table Type) DWT series Special Feature Used for washing for bottles that requires no ultrasonic Highly reliable cleansing, bottle supply by turn table Washing 6 Process : Recirculated Water 2 times ->Clean Air-> WFI->Clean Air 2 Times. Various size of bottle and wide selection of production range Technical Data DESCRIPTION DWT-1000 MODEL DWT-2000 Number of Gripper Output (Vials/min): 10 ml 80~ ~200 Compressed Air Consumption Pressure 90 l/min 3 ~ 5 kg / cm2 Length 2,700mm 2,700mm Dimension Width 1,980mm 1,980mm Height 1,380mm 1,380mm Weight 2,000kg 2,200kg 17
18 2. Injection Automation Line Washing Process Rotary Washing Machine DWT & DWM series Main structure and feature Durability and strength : Rail is manufactured by the bronze casting of foundry type and it will be used over 20 years without problem. Stability : Stable transfer type via Rail and Bearing. PIPING LINE: SANITARY PIPE & STS316L are treated by electro-polishing process after auto welding FILTER HOUSING : FILTER INTEGRITY TEST General Stability Test (STS316L). DIGITAL PRESSURE GAUGE : DIAPHRAGM SEAL TYPE is capable to comply with GMP regulation / PIPE inside connected with gauge has a function to protect for prevention of pooling water and remaining foreign material. PRESSURE CONTROL VALVE : used by MANUAL DIAPHRAGM VALVE. (Control : Pressure Air. Manual Shower, W.F.I, Washing Water Tank, Recycled Water, 18 Lower-part Recycled water)
19 2. Injection Automation Line Drying & Sterilizing Process Drying and Sterilizing Tunnel with Laminar Flow DLT series Special Feature DY First Developing in Korea in 2002 Applied Layer Inflow Mechanism to overall system Used for Ample, Vial and Glass Bottle types Characteristics of Laminar Flow Type Uniform Temperature Distribution with a indirect heating system for drying and sterilizing by supplying heat wind via Turbo Fan. Reducing drying and sterilizing period by improving heat transfer mechanism Installing HEPA Filter keeps Clean Class 100 Minimizing product defective by smooth flow Temperature control function (De-pyrogenization) Low maintaining cost / High energy efficiency Technical Data DESCRIPTION Output (Vials/min): Ø 22 Output (Vials/min): Ø 30 Output (Vials/min): Ø 40 MODEL DLT-1000 DLT-2000 DLT-3000 DLT-4000 Hot Air Temperature 120~ With of The Belt Electricity Consumption 600mm Standard Voltage 220/380V, 50/60Hz Heater 24Kw 48Kw 72Kw 96Kw Total Power 38Kw 60Kw 87Kw 110Kw Length 3,520mm 4,320mm 5,520mm 6,620mm Dimension Width 1,800mm 1,800mm 1,800mm 1,800mm Height 2,400mm 2500mm 2500mm 2500mm Weight 2,000kg 2,500kg 3,000kg 3,500kg 19
20 2. Injection Automation Line Filling & Rubber Stoppering Ampoule Liquid Filling & Closing Machine DAF series Special Feature DY First Developing in Korea in 2008 Common Filling use for Ampoule Guarantee Accurate Filling System by Servo Control Type Realizing the complete filling system by the stable flows of ampoules Liquid filling: Rotary Dosing Pump Type Able to filling Nitrogen before liquid filling or after liquid filling. One touch program controls the amount of filling Simple operation by Touch Screen HMI System Line Type Able to filling Nitrogen before liquid filling or after liquid filling Technical Data Filling Method DESCRIPTION MODEL DAF-3000D Servo control Output capacity (Ampoule / min) 300 Rotary slide valve Filing pump & nozzle Compressed air Electricity Consumption Dimension Rotary slide dosing pump Liquid filling nozzle Nitrogen filling nozzle Standard Voltage Installed Power Length Width Height Weight 8pcs 8EA 8EA 16EA 3~5kg/cm² 220/380V, 50/60Hz 7KW 5150mm 1250mm 1880mm 2,500kg 20
21 B 2. Injection Automation Line Filling & Rubber Stoppering Liquid Filling & Rubber Stoppering Machine (Vail & Glass Bottle) DLF series Special Feature => DY First Developing in Korea in 2003, 2004 Accurate filling system by Servo Control Type Using Rotary Slide Dosing Pump (Precise filling with small & large volume) Able to filling Nitrogen before liquid filling or after liquid filling. Simple operation by Touch Screen HMI System & One touch program controls the amount of filling Filling Nozzle : Unique & Safe structure depending on filling amount without drop. Auto Weight Check System (IPC) can be applied as an Option Technical Data DESCRIPTION Filling Method Output (Vials/min): 5~10 ml Output (Vials/min): 20 ml Output (Vials/min): 50 ml MODEL DLF-1000 DLF-2000 DLF ~100 60~80 20~30 Servo Control 150~ ~140 40~60 250~ ~ ~150 Rotary Slide Dosing Pump 4 PCS 6 PCS 8 PCS Electricity Consumption Compressor Air N₂ Nozzle Filling Nozzle Filling Method Standard Voltage 220/380V, 50/60Hz Installed Power 4Kw 10Kw 10Kw Consumption 70l/ min 60l/ min 60l/ min Pressure 3~5kg/ cm2 3~5kg/ cm2 3~5kg/ cm2 Servo Control Filling Range Filling Volume within ± 1% ( Standard 10 ml ) Machine Type Line Type Length 1,400mm 3,400mm 3,400mm Dimension Width 1,000mm 1,000mm 1,000mm Height 1,800mm 2,100mm 2,100mm Weight 2,000kg 2,500kg 2,600kg 21
22 2. Injection Automation line Filling & Rubber Stoppering Powder Filling & Rubber Stoppering Machine (Dosing Disk Type) DPF series Special Feature 1 st Developed Powder Filling Machine in Korea Exact Filling by logical System (Vacuum Dosing Disk System) Minimize a foreign material penetrating by inserting rubber stoppering right after powder filling Easy job transition according to change of product size Guarantees Top Quality with the function and safety of production Technical Data Filling Method DESCRIPTION DPF-1500 MODEL Vacuum Dosing Disk DPF-3000 Output (Vial / Min) 1g & 5g 100~ ~250 Filling Range Filling Volume within ± 1~2% ( Standard 1g) Number of dosing disk 1or2 2 Electricity Consumption Compressed air Dimensions Standard Voltage 220/380V, 50/60Hz Installed Power 3.0 KW 3.0 KW Consumption 50(Nm³/hr) 50(Nm³/hr) Pressure 3~5kg/cm² 3~5kg/cm² Length 2260mm 2700mm Width 1400mm 1400mm Height 2340mm 2350mm Weight 2,000kg 2300kg 22
23 2. Injection Automation Line Filling & Rubber Stoppering Automatic Powder Filling Machine (Auger Type) DDF-A series Special Feature Filling method: Auger Type Exact amount filling by Servo Control System (2mg~100g) Able to filling Nitrogen before powder filling or after powder filling. Simple operation by Touch Screen HMI System One touch program controls for the amount of filling Easy replacement for Change parts Option: Macro Weight System (IPC) Weighting Filling System Technical Data Filling Method DESCRIPTION DPF-500A MODEL Auger DPF-1000A Output (Vial / Min) 5g 50 (5g) 100 (5g) Filling Range Filling Volume within ± 2% ( Standard 5g) Number of Auger 2 4 Electricity Consumption Dimension Standard Voltage 220/380V, 50/60Hz Installed Power 3.0 KW 3.0 KW Length 1000mm 1600mm Width 1050mm 1050mm Height 2010mm 2010mm Weight 1,700kg 2,000kg 23
24 2. Injection Automation Line Filling & Rubber Stoppering Vacuum Rubber Stoppering Machine DVS series Special Feature Operated by Cam Driving System Fast and exact Vacuum work Realized Perfect Vacuum Rubber Stoppering rotating with the container by 12 Vacuum heads Low noise and smooth transfer system Vacuum Compressor System of Rotary Type Simple maintenance Defective Sensor function by Interlock Device Simple operation by Touch Screen HMI System Technical Data Method DESCRIPTION MODEL DVS-2000 Rotary Vacuum System Output (Vial / Min) 10ml 180~200 Number of vacuum head Vacuum Rate Electricity Consumption Dimension Standard Voltage Installed Power Length Width Height Weight 12pcs 220/380V, 50/60Hz 3.0 KW 1,140mm 800mm 1,860mm 1,500kg 24
25 2. Injection Automation Line Sealing Process AL-Cap Sealing Machine DAC series Special Feature DY First Developing in Korea in 2006 High stability by the continuous flow of bottles Low noise and smooth transfer system Minimized the defective rate used by Sealing Method specially made for Round Sealing Head Unit Simple measurement capable to adjust the height Sealing Head Unit by Mechanical Gage Indicator Simple maintenance & Defective sense function by Interlock Device Simple operation by Touch Screen HMI System Technical Data DESCRIPTION MODEL DAC-1000 DAC-2000 DAC-3000 Output (Vials/min): 5 ml Output (Vials/min): 20 ml Output (Vials/min): 50 ml 80~100 70~90 50~70 180~ ~ ~ ~ ~ ~150 Number of Sealing Head 1 PCS 8 PCS 12 PCS Electricity Consumption Standard Voltage 220/380V, 50/60Hz Install Power 2.0 Kw 4.0 Kw 4.0Kw Length 960 mm 2,150 mm 2,150 mm Dimension Width 920 mm 1,208 mm 1,320 mm Height 1,900 mm 2,100 mm 2,100 mm Weight 1,500 kg 2,100 kg 2,200 kg 25
26 2. Injection Automation Line Sealing Process Screw Cap Sealing Machine DPC series Special Feature Able to seal PE Screw Cap & Safe Cap Sealing. Caps are selected and supplied by Bowl Feeder High stability by the continuous flow of bottles(rotary Type) Low noise and smooth transfer system Minimized the defective rate used by Sealing Method specially made for Round Sealing Head Unit Simple measurement capable to adjust the height Sealing Head Unit by Mechanical Gage Indicator Simple maintenance & Defective sense function by Interlock Device Simple operation by Touch Screen HMI System. Technical Data DESCRIPTION DPC-1000 MODEL DPC-2000 Output (Bottles / Min) 80~ ~200 Number of Sealing Head (Rotary Type) 9 PCS 15 PCS Bottle Movement : Electricity Consumption Continuous Rotary Star wheel Continuous Rotary Star wheel Standard Voltage 220/380V, 50/60Hz 220/380V, 50/60Hz Install Power 3.0Kw 3.0Kw Length 1,700 mm Dimension Width 1,200 mm Height 1,900 mm 1,900 mm Weight 1,800 kg 2,000 kg 26
27 3. Eye Drops Automation Line Whole Process Eye Drops Line System DEF series Bottle Unscrambler Eye Drop Filling & In-out cap Machine Special Feature Continuous Filling types as Mono Block Type Vacuum makes In-Cap Stoppering and Out-cap Capping possible Servo Flow Control System for accurate filling amount Multi-Phase Filling can be available Filling Parts can be sterilized easily by the Autoclave Adjusting the amount of filling is made highly simple and easy by the Program Simple operation by Touch Screen HMI system Technical Data MODEL DESCRIPTION DEF-2000 Dimension(mm) 2800 x 1700 X 1900 Machine Capacity 150~200 bottles /min Filling Volume 5~15ml ±1.0 Liquid Filling Method Servo Control Rotary Slide Dosing Pump : 6EA Filling Pump& Nozzle Liquid Filling Nozzle: 6EA Container Travel Left Right Electrical : 3Ø 220V 6KW 60HZ Electricity Consumption Control: PLC & Inverter 27
28 4. Oral Solution Automation Line Syrup Line System Syrup Complete Line Washing : Washing Machine Filling : Automatic Liquid Filling Machine Capping : In-out Capping Machine 28
29 4. Oral Solution Automation Line Washing Process Automatic Bottle Washing Machine DWM Special Feature Line Type / Rotary Type Wide range washing PE Bottle only Effective multi-washing (100~1,000ml) Easy to replace for Change part Low noise / smooth transfer Recirculation system reduces the water consumption effectively Tech Data DESCRIPTION DWT-500L MODEL DWT500R Type Line Rotary Output (Vials/Min): 100 ml 40~50 40~50 Electricity Consumption Compressed Water Compressor Air Dimension Installed Power 220/380V, 50/60Hz, 12Kw 220/380V, 50/60Hz, 12Kw Consumption 5l/min 24l/min Consumption 30l/min 45l/min Pressure 5 kg / cm2 5 kg / cm2 Length 2,700mm 1,950mm Width 1,980mm 1,900mm Height 1,380mm 1,350mm Weight 2,500kg 2,000kg 29
30 4. Oral Solution Automation Line Filling Process Automatic Liquid Filling Machine DLF Special Feature & Specification Large-capacity, wide-area filling available (100~1000ml) Filling of an exact amount with the Flow Meter Type Capacity: 40~50 bottles/min (Based on 500ml ) Nitrogen filling available before filling or after filling Multi-step filling available for some products with no filling liquid overflowing Easy adjustment of the filling amount by programming Convenient and easy control utilizing by Touch Screen HMI System Easy cleaning, repair, maintenance Convenient and fast replacement for charge parts Technical Data Type DESCRIPTION MODEL DLF-500 Flow Meter Output (Vials/min): 500 ml 40~50 Filling Range Filling Method Filling Accuracy ±.0.5% within (Depending on Oral Solution) Flow Meter Type Electricity Consumption Installed Power 220/380V, 50/60Hz, 4Kw Compressor Air Dimension Consumption Pressure Length Width Height Weight 70l/ min 3~5kg/ cm2 2,200mm 1,860mm 1,220mm 1,700kg 30
31 4. Oral Solution Automation Line Capping Process In-Out Capping M/C DSC series Special Feature Rotary Type Close designed for Stoppering & Capping operated by Air Cylinder System Fast and perfect Capping by Air Chuck No need to adjust the height of bottle Simple replacing for Change part Simple operation for Touch Screen HMI System Easy maintenance Tech Data DESCRIPTION MODEL DSC 500 Output (Vial / hour) 10ml 50 Number of vacuum head Electricity Consumption Dimension Standard Voltage Installed Power Length Width Height Weight PE 220/380V, 50/60Hz 2.0KW 1600 mm 1200 mm 1800 mm 1,500 kg 31
32 5. Automatic Tablet & Capsule Vision Inspection Inspection Process Automatic Tablet/Capsule Vision Inspection DTI series Special Feature DY First obtain CE in Korea in 2014 Regardless the size and shape, all tablets and capsules can be inspected High-speed Inspection Capacity: Color, shape, and surface can be inspected at high speed by High-performed Color Vision System (6 Line scan camera) With special LED Light and Vacuum suction Easy to set when change the part and inspect the product Obtained Global Standard Certificate CE Technical Data DESCRIPTION Machine Type Out Capacity Electric Power Compressed Air of Consumption/Pressure Network Weight Dimension MODEL DTI-3000 Rotary Drum Type Max. 5,000 Products/min 3Ø, 220V, 60Hz 100N cm3 /h, 7kg/ cm2 Ethernet TCP/IP 1,200kg (L)2,245 x (W)1,500 x (H)2,260mm 32
33 C. DYPT Customer Support
34 C DYPT CS 1. CS Center DYPT is willing to devote its manpower and technology in making the excellent pharmaceutical product and service contributing toward better human society DYPT s men have been devoted themselves to adding the power of life into this philosophy each day. To contribute to more client satisfaction, it is right mission of DYPT. Daeyong Pharmatech Contact : Fax : daeyongp@daum.net Please look for Isaac An for quotation and inquiry! / isaacan@hanmail.net 34
35 Thanks Prepared by Isaac An Daeyong Pharmatech Company Profile 2015 Ver.1.0
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