Semi Auto Bottle-blowing Machine Mode: JND-880
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2 Semi Auto Bottle-blowing Machine Mode: JND-880 (Blow PET bottle size from 100ml to 2500ml bottles) Option 1: one blowing machine with one heating oven (Production Capacity per hour: L: 850pcs, 3-5L: 600pcs) Option 2: two blowing machines with one heating oven (Production Capacity per hour: L: 1700pcs, 3-5L: 1200pcs) Quotes for Turnkey package: 1
3 JND-880 option1 bottle blowing machine whole set (FOB China Port): Turnkey cost: R ex vat /SET, it include following. No Product Description Model QTY 1 One blowing machine and one oven JND set 2 HP air compressor 30 bar 1 3 Air Dryer 30 bar 1 4 Air Filter 2 5 Whole set of pipe and connection valve JND-880 option2 bottle blowing machine whole set (FOB China Port): Turnkey cost: R ex vat /SET, it include following. No Product Description Model QTY 1 One blowing machine and one oven JND set 2 HP air compressor 30 bar 1 3 LP air compressor 10 bar 1 4 Air Dryer 30 bar 1 5 Air Filter 3 6 Whole set of pipe and connection valve 2
4 The price of bottle mould: 500ml PET bottle molds 750ml PET bottle molds 1000ml PET bottle molds 1500ml PET bottle molds 2000ml PET bottle molds 4L PET bottle molds 5L PET bottle molds (2 cavity): (2 cavity): (2 cavity): (2 cavity): (2 cavity): (1 cavity): (1 cavity): R12400 ex vat R13760 ex vat R14200 ex vat R14300 ex vat R16400 ex vat R17500 ex vat R19800 ex vat The price of PET bottle preform: Remarks:.. One 20 container can load one JND-880 and 211,100pcs 500ml bottle pre-form 15g... Electrical Parts Brand and Suppiers 3
5 Electrical Parts Brand Parts Name Brand Supplier Operational Panel Bothfit China Made PLC controller Bothfit China Made Clamping cylinda Hengyi China Made Stretch cylinder Hengyi China Made Sealing cylinder Hengyi China Made Oil-Water Separator Wangda China Made Brief introduction: JND-880 semi-automatic stretch blow molding machine designed by CE/CSA standard. With microcomputer controlling system, it controls various technical parameter needed more accurately and more steadily. Only one person without special training operates it more easily and more safely. JND-880 is fit to blow carbonated beverage bottles, mineral water bottles, cosmetics bottles and hot-filling bottles, especially oil bottles with handles. 4
6 Accessory Equipments: (1)...Air compressor is the air source for PET stretch blow molding machine, carrying out the process of compressing air from atmosphere to the required pressure. (2)...Air dryer is to remove the moisture from the compressed air and lower temperature of the compressed air in the heat exchanger. (3)...Air filter is to clear up the impurities out of the compressed air, like carbon-hydrogen, tiny dust and solid particles. 5
7 Description of JND-880: JND-880 is composed of blow molding machine and a dryer tunnel. Simple operation and high control precision bottle blow unit is equipped with specially designed PLC control system. It controls the whole bottle production process through a soft touch pad with time control precision up to 0.01 second. High quality pneumatic unit Pneumatic unit provides power for machine movements including machine driving and bottle blowing. JND-880 is equipped with world famous brand components (Festo or SMC) to reduce the noise, save energy and produce the high quality bottles. Reliable designed clamping system with perfect performance JND-880 adopts three-plate toggle clamping system to provide powerful clamping force required by high pressure blowing up to 35 bars. Besides, the system has an adjustment device to change the distance between front & middle mold-plate and the position of stretch-seal cylinder required in different mold installation. Plenty of assistant units. JND-880 has a plenty of assistant unit to increase the machine's performance, such as air storage unit to keep the air pressure stable, grease-lubricating unit to reduce mechanical parts' wear and tear, and multi-utilization air entry unit to meet air compressed air high-pressure single entry mode and high-pressure & low-pressure double entry mode. Reliable safety unit In order to keep both machine and operator safe, JND-880 installs twin startup switches on two sides of the machine, which should be pressed at the same time to start the machine. Powerful heating capacity with perfect heating result Preform heater adopts infrared lamp as heating unit. Infrared has powerful thermal-radiation capacity, which can heat up preform to required temperature in a very short time, while the strong thermal-penetrability provides continuous and uniform heating inside of preform and on surface of the preform. 6
8 Independent heating control system Preform heater adopts independent temperature control unit for each heating zone to offer ideal temperature for various preform. Each heating lamp has a voltage regulator to control the voltage of the heating lamps and keep it working smoothly. With the LED display, it becomes easy and convenient to inspect and adjust the voltage value. Perfect cooling design Preform heater is equipped with air-cooling and water-cooling device to remove the remained heat on preform loader and prevent preform neck from deformation. And reliable air exhaust system placed on the heater keeps heating temperature continuous and stable during preform heating process. Multi adjusting device Multi adjusting device placed on the preform heater keeps the machine fitting with different prefroms. With those devices, the heating channel's width and height can be changed easily according to the different neck size and neck height. Assistant unit for easy operation For easy operation, preform heater is equipped with plenty of assistant units including centralized cooling water supply system, portable base unit for machine's convenient moving, reliable air entry unit and so on, which makes operation simple and convenient for customer. Operation Step 1 Place formed preform onto preform holder of reheating unit. The preform holder carries the preform into oval heating channels where preform will be heated under set temperature. After a heat treatment through the heating channel, rotary prefrom holder will carry the heated preform out of heating channel. Step 2. Take out a pair of heated preform and place them into the blow mold Step 3. Press two startup buttons at the same tine, the machine starts automatic mold blowing process shown as following. (1) loading preform (2) pre-blowing with stretching 7
9 (3)Shaping with high air pressure (4) take the finished bottle out of the stretch blow mold Step 5..Feed another preform onto the rotary preform holder of reheating unit and start another bottle blow process. Technical parameter ( Total Power: 21KW) TYPE ITEM UNIT JND Technical data Product material / PET Container volume L L Container Theoretic output Psc/hr L: 850 pcs 3-6L: 600 pcs Max bottle height M 360 Max bottle diameter mm 180 Max mold plate dimension mm Molding Max mold thickness mm 260 Clamping force KN 160 Mold opening stroke mm 240 Air compressor M 3 /Mpa >=1.0/3.015 Air compressor Air pressure for blowing Mpa Power KW 15 Main machine electricity Voltage / frequency V / Hz /50-60(3phase) Main machine Power KW 6 Main machine weight T 0.6 Heater M Machine size and weight Heater weight T 0.22 High pressure compressor M Air filter Kg 10 2pcs Safety Auto emergency alarm Safety inter - locking device 8
10 Remarks: Delivery time: 60 days after receiving the full payment. Payment: 100% Payment Guarantee: One year quality guarantee, Offering good service for the equipment s after quality guarantee time. After sales service: Train buyer s technician in seller s factory free of charge. The buyer travel charge at buyer own account. or send seller s technicians to buyer s factory to install the machine and do the training t buyer s technicians. Seller technician travel charge, food, and accommodation during the installation at buyer's account. Also the buyer need to pay for each seller technician R2000 ex vat per day as salary. Installation: Before the seller s engineer arrive at buyer s factory, the buyer must make sure that all of equipment s are put in the correct position in their factory, the power and water supply must be ready in the factory. Supply detailed and professional manual books and Video CD to operate, install and maintain the equipment s. All the above technical information and quotation is subjective to the final contracts made by both parts. 9
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