Air Saver Unit. The power saving and CO 2 reduction products

Transcription

1 Air Saver Unit The power saving and CO 2 reduction products

2 An easy solution to your environmental protection efforts! The air saving unit contributes to power savings and CO2 reduction. 50% LESS 2 OIL 50%LESS Savings example (Using 100 ASC500, Unit 8 hours/day and 20 days) Power Consumption CO 2 discharge Cost 53,600kW/month 26,800kW/month USD9,700/month USD4,900/month Total air saver unit cost reduction per year = USD$58,100

3 Pulsed air by Air Saver Unit reduces air consumption. The Air saver unit is a valve that converts a continuous air blow to a pulsed air blow without the need for any other external control. Air is blown with a series of ON and OFF pulses. When the blow is OFF, there is no air consumption. This is how the air saver unit contributes to reduction in air consumption. Continuous air blow Pulsed air blow Compared to continuous air blow, the pulsed air blow hits the workrepeatedly, improving the efficiency of the air blow.

4 Installation is simple and reduction in air consumption can be realized immediately. When using a solenoid valve to control air blow, the air saver unit can replace this valve which will provide you immediate reduction in air consumption with no change to you PLC. <Before introduction of the unit.> <After introduction of the unit.> Easy to install. Only changing the current solenoid valve to Air Saver Unit. Program change of controller is not necessary. When using manual valves such as ball valves ASV200, ASV500 & ASV2000 do not need electrical power. Installation of the unit brings immediate reductionin air consumption and improved efficiency. <Before introduction of the unit.> <After introduction of the unit.> Company AFood & beverage related manufacturer Company BManufacturer for office document machines When we tested ASV5000, we achieved about 55% reduction of our air concumption. As air blow efficiency was improved, we planned to use more Air Saver Units for other areas in the plant. We are working on energysaving activities. In those activities, we decided to use Air Saver Unit. We have more than 100 points of air blow, and we could reduce 42% of our air consumption by using this unit.

5 Variations ASV200 ASC/ASO500 ASV2000 ASV5000 ASV13000 ASV15000 Series Port size M5 Rc1/8 Rc3/8 Rc1/2 1 (25A) 1 1/4 (32A) Electric parts Beverage container Resin molded parts Machine Cutting parts Application Diselectrification, blowing dust, Handling assist, Blowing of cutting dust. Unit ASV200 ASC500 ASO500 ASV2000 ASV5000 ASV13000 ASV15000 Function Fluid Normally closed Normally opened Nonlubricated air Normally closed Flow (at 0.5MPa) Operating temperature 5 50Note 1) Pressure range MPa Note 2) Note 2) Pilot air supply Blow MPa Pulse blow Internal pilot Pulse/ Continuous blow Note 3) Pulse blow Port size (1,2) M5 Rc1/8 Rc1/8 Rc3/8 Rc1/2 Rc1(25A) Rc1 1/4(32A) Power is not Rated voltage V necessary DC24V Power is not necessary Power consumption Grade of Insulation Permissible voltage fluctuation Wiring W % 1.2W JIS grade E ±10 econ standard 4 pole sockets Note 1) In case of using the Unit under 5, complete dry air by air dryer shall be supplied to prevent from freezing. Note 2) Please note that supply air for port 1 should be more than 0.2MPa. Note 3) Please note that supply air for port 1 should be more than 0.3MPa.

6 Dimensions ASV200AAM5 Unit(mm) ON time adjustment needle Port 1 M5 Port 3 M5 OFF time adjustment needle Port 2 M5 Piping Port 1 Supply port (Compressor side) Port 2 Output port (Blow nozzle side) Port 3 Exhaust port* Ordering Instructions ASV200 AA M5 *In order to keep out dust, the air muffler (Model No. SLM5) is recommended for exhaust port. Model No. ASV200 (Air Saver Unit pneumatic operate, internal pilot type) Voltage/Wiring AA: All air (No electrical wiring) Port size M5

7 Dimensions ASC5001W01 / ASO5001W01 Unit(mm) (15) 15 External pilot port M5 (At normal open) External pilot port M5 (At normal close) Port 2 Rc1/8 Function indication NC: Normal close NO: Normal open Pulse blow Frequent adjustment trimmer Indicator lamp Port 1 Rc1/ (7.5) (Mounting hole) Specific cable with connector (Separately supplied) Connector Specific 4 polar socket 1 pin: Continuous blow ON () 2 pin: COM (+) 3 Pin: Pulse blow ON () 4 Pin (Free) Pin No. Color Black Red Yellow (Free) 50 (12.3) *Cable with specific connector ASCD24CL10 (AWG26 ASC/ASO in common) Piping P o r t 1: Supply port (Compressor side) Port 2: Output port (Blow nozzle side) Y port: Pilot exhaust port Power distribution/air output Continuous blow: Pin 1 (), Pin 2 (+) Ordering Instructions ASC500 1W 01 Model No. ASC500: Normal close (2position single solenoid) ASO500: Normal open (2position single solenoid) Voltage/Wiring 1W: 24VDC, econ standard 4polar socket

8 Dimensions ASV2000AA03 Unit(mm) Port 2 Rc3/8 (Plug) Port 4 Rc3/8 Pilot air supply port M5 Port 5 Rc/3/8 (Plug) OFF time adjustment needle ON time adjustment needle (Mounting hole) Threshold element Note: Be careful about mounting direction Port 3 Rc3/8 (Plug) Port 1 Rc3/8 (Plug) Piping Port 1: Supply port (Compressor side) Port 4: Output port (Blow nozzle side) Pilot air supply port Ordering Instructions ASV2000 AA 03 Model No. ASV2000: Normal close (2position) Voltage/Wiring AA: All air (No electrical wiring) Port size Normark: without subbase 03 : Rc3/8

9 Dimensions ASV5000AA04 Unit(mm) Port 4 Port 2 Plug OFF time adjustment needle Plug Threshold element (Mounting hole) Pilot air supply port OFF time adjustment needle Plug Port 1 Exhaust port (Port 3,5) Rc3/8 Plug Piping Port 1: Supply port (Compressor side) Port 4: Output port (Blow nozzle side) Pilot air supply port Ordering Instructions ASV5000 AA 04 Model No. Voltage/Wiring Port size ASV5000 (2position, Single) AA: All air (No electrical wiring) No mark: without subbase 04 : Rc1/2

10 Dimensions ASV13000AA25A Unit(mm) Pilot port Rc1/8 (Mounting hole) OFF time adjustment needle Port 3 Plug ON time adjustment needle Piping Port 1 Supply port (Compressor side) Port 2 Output port (Blow nozzle side) Pilot air supply port Ordering Instructions ASV13000 AA 25A Model No. Voltage/Wiring Port size ASV13000 : Normal close (2position) AA: All air (No electrical wiring) 25A: Rc1

11 Dimensions ASV15000AA32A Unit(mm) Port 2 Plug Port 4 Rc11/4 411 (Mounting hole) Port 3 Plug Port5 Plug ON time adjustment needle OFF time adjustment needle Pilot port c1/8 Port1 c11/4 Piping Port 1 Supply port (Compressor side) Port 2 Output port (Blow nozzle side) Pilot air supply port Ordering Instructions ASV15000 AA 32A Model No. Voltage/Wiring Port size ASV15000 : Normal close (2position) AA: All air (No electrical wiring) Normark: without subbase 32A: Rc1 1/4

12 Applications Swarf removal Drying applications Swarf removal PET bottle transfer Can be used in many applications where air blow is requirement Ionizer Dust removal Cooling application Assist blow for PET bottle transfer Liquid removal after the manufacturing process

13 Applications Air saver unit ASC500/ASO500 series Pneumatic Solutions Beverage and Bottle Plants Process Application Advantage Before blow molding PET bottles Pulse ionized blow by Air Saving Unit in order to remove particles before PET bottle are molded. Pulse ionized blow and its blast of each pulse increase to remove particles effectively. Cleaning blow for particles that attach to the blow molded PET bottles After blow molding PET bottles Reducing about 40% of consumption air. Assisting blow to convey PET bottles. Reducing about 40% of consumption air. Escape blow for PET bottles when the line is stopped. Conveying PET bottles Printing machine Pulse ionized blow for PET bottles before pasting labels on them. Pulse ionized blow for bottles or caps before printing date on them. ***** Reducing about 40% of consumption air. Pulse blow and its blast of each pulse increase to remove particles effectively. Pulse blow and its blast of each pulse increase to remove particles effectively.

14 Kuroda Pnuematics LTD. Customer Service Phone FAX CAT NO. KPL1311Ja May 2013