Guide book. mobile lock decontamination mobile D 3000 / 4000 / Im Geer 20, Isselburg, Germany

Transcription

1 mobile lock decontamination mobile Manufacturer : deconta GmbH Im Geer 20, Isselburg, Germany Denomination: decontamination mobile Type-No. : 484 Serial-No. :

2 Table of contents on Page 1 Operation on road traffic General trailer description Controls before each journey Regular control and maintenance Wheels, tyres and wheel replacement Transport / towing, coupling and axle load Connection Uncoupling Reverse track 8 2 Technical description 9 3 Initial operation Electric-Version Energy supply Tank filling Room heating Negative pressure plant Shower Sewage water filtering plant Filter change Light Electric-Version with forced locking Activation forced locking Lock system procedure Diesel-Version Energy supply Tank filling Room heating Negative pressure plant Shower Sewage water filtering plant Filter change Light Gas-Version Energy supply Water supply with tap water Water supply autarkic (Option) Gas fired heating Negative pressure plant Shower Sewage water filtering plant Filter change Light 29 4 Equipment and options 30 5 Spare parts 32 6 Technical data Dimensions Circuit vehicle lightning Connection diagram plug Circuits vehicle technology Electro-Version Circuit s vehicle technology Electro-Version with forced locking Circuits vehicle technology Diesel-Version Circuits vehicle technology Gas-Version Efficiency of the sewage water filtration 50 7 Operation time on battery 51 8 Declaration of conformity 52 Seite 2

3 1.1 General trailer description Guide book 1 Operation on road traffic Vehicle class: Trailer of the vehicle class O1 0 kg to 750 kg gross vehicle weight. Trailer of the vehicle class O2 750 kg to 3500 kg gross vehicle weight. Coupling system Tow ball coupling Ø 50 mm according to 9420/EG Electrical connections of the towing vehicle Plug connection, 13-pin, according to ISO Box construction Floor, extern and intern wall material in Sandwich structure. Frame construction in Aluminium. Operation limits Dimension, type and equipment determine the gross vehicle weight and the coupling load of a trailer at delivery ex works. Loading and unloading done by the user change the coupling load the weight. Following operation limits must not be exceeded or undercut. Permissible maximum speed Permissible total weight Permissible coupling load Permissible floor load Permissible ceiling load 80 km/h see name plate min. 40 kg max. 100 kg 100 kg/m², equally distributed (only within approved limits) none Driving during storm or squalls is prohibited. National laws for the operation of the trailer for the road traffic take precedence over the statements listed in this guide book. Seite 3

4 1.2 Controls before each journey Guide book Has the trailer been controlled in regard to completeness, loose parts and intactness? Have the support stands been fully pulled in? Has the spherical head been locked audibly and visibly (see 1.6)? Has the breakaway cable been wrapped around the coupling? Has the jockey wheel been raised and secured? Have all electrical connections been established? Has the hand-brake been unlocked? Have all wheel-chocks been removed? Have the lights been checked? Has the tyre and air pressure been controlled? Have all doors been closed and secured? Is the roof free of snow and ice? Before starting each journey you have to test, if: the overrunning brake works, the brakes react steadily, the vehicle stays on track during braking. Please adapt yourself to a changed driveability when towing a trailer: bigger vehicle width, lower acceleration power and prolonged braking distance! Faults in the braking system must at once be repaired by an authorized specialist workshop. Seite 4

5 1.3 Regular controls and maintenance Axle Guide book After 1500 km or 6 months Have the axial play of the hub bearing checked and adjusted, if necessary. Every km or every 12 months Check wheel brake linings of wear via the inspection hole (see adjacent picture). Adjust if necessary. Where continuous travel in hilly regions or high mileage is experienced, earlier inspection and adjustment may be necessary. Check quantity and quality of grease of the tapered roller bearing, renew if necessary. N.B. All necessary service work should be carried out by trained personnel in specialist workshops or service stations. Please also obey the corresponding guide book of company AL-KO Fahrzeugtechnik GmbH. Overrun device Every km or every 12 months Lubricate/grease all sliding and moving parts of the overrun device as shown in the adjacent picture. Please also obey the corresponding guide book of company AL-KO Fahrzeugtechnik GmbH. Coupling head Weekly or when obviously dirty Control the coupling head and clean if necessary. Lubricate/grease the ball cup, joints and bearings. Lubrication points see adjacent picture. Please also obey the corresponding guide book of company AL-KO Fahrzeugtechnik GmbH. Seite 5

6 1.4 Wheels, tyres and wheel replacement Guide book Check regularly the steady wear tread, the tread depth and the external damages of the tyres. Please observe the minimal tread depth officially required. Use only authorized tyres in accordance with the wheel rim type (see registration certificate). Use always tyres of the same construction, the same make and same version (Summer- or winter tyres). Tighten the wheel nut cross wise, Tightening torsional moment Nm. Check again after first journey (after approx. 100 km). Check the pressure of the cold trailer tyres regularly before the journey. Tyres Pressure in bar 195 / 50 B 10 6,0 The statement of the value of the tyre pressure applies to the cold tyres. The trailer is steadily adapted to the newest technical standard. It is possible that new tyres sizes are not considered in this chart. In this case, deconta provides you the newest values. Wheel change: The trailer must stay on an even, firm and slip-free soil. For the wheel change, please use the supplied car jack. Before lifting the trailer, the hand brake has to be applied tightly. Ensure that the trailer cannot roll away using wheel chocks placed on the opposite side. Do not ever lift the vehicle with the attached landing gear Fix the car jack only in the provided and marked place. Do not lay down under the lifted trailer If you use wheel rims or tyres which are not allowed for the trailer, the road traffic security can be affected. Seite 6

7 1. 5 Transport/ towing, coupling and axle load The important for the choice of the towing vehicle and trailer are statements which are listed in the registration certificate and defined in the operation limits. The quoted trailer load of the towing vehicle gives information about which maximal weight the towing vehicle is allowed to tow. The coupling load indicates with which power the drawbar of the trailer is allowed to press on the on the tow-bar of the towing vehicle. The maximal permitted coupling load may not be exceeded and the minimal coupling load may not be undercut The Transport of the trailer is only permitted with vehicles which can prove the coupling load listed in the operation limits for their tow-bar. The axle load accounts for the permitted peak load for the front and back axle of the towing vehicle and may not be exceeded by the trailer. 1 Trailer load 2 Coupling load 3 Axle load 1.6 Coupling Manoeuvre towing vehicle and trailer to the coupling point Do not couple the trailer with overrunning brake Manoeuvre the trailer with help of the drawbar jockey wheel onto the towball of the towing vehicle Put the open coupling (coupling head handle pulled upwards) and wind down the jockey wheel on the tow-bar of the towing vehicle The coupling head handle locks independently and audibly (if necessary press downward additionally with the hand); locking and securing happen automatically Wrap the breakaway cable with a loop around the towball of the tow-bar of the towing vehicle. Wind the jockey wheel up fully and clamp securely in the direction of travel Connect trailer electric plug of the trailer in the socket of the towing vehicle and take care that the connection cables do not drag on the road Check the lights Remove all wheel chocks Slacken the handbrake Seite 7

8 Caution: It is only coupled correctly when the green cylinder of the locking display becomes visible. Please mind that the inside of the coupling is not dirty and that the movable parts are smooth-running. Locking display 1.7 Uncoupling Apply hand-brake of the trailer fully Secure trailer by chocking both wheels an Remove the breakaway cable of the towing vehicle Unplug the light plug and fix it in the holder on the drawbar Wind down the jockey wheel until it has firmly reached the soil Push firmly the coupling handle upwards and slacken Raise the drawbar with help of the jockey wheel as far as one can drive away without danger After the uncoupling respect following: Place the trailer on a straight and even surface Secure the trailer against rolling backwards even by slopes or descents 1. by applying the fixing brake of the drawbar 2. by placing the chocks under the wheels Lower the landing gear in order to give the trailer a safe position. 1.8 Reverse track With a reverse automatic the backing up of the trailer is possible without problems. In addition to a rolling resistance, a remaining brake force has to be overcome. Seite 8

9 2 Technical description The mobile lock is a multi-chambers system which enables the gradual entry in a contaminated area as well as the leaving in various phases, without the spreading of fibres. In this mobile lock system, a negative pressure is produced in order to prevent the entry in other rooms or outdoors of the asbestos fibres, whether through an air exchange or spreading through e.g. the working suits. Lock in and out process according to the country-specific laws. Floor-, extern and intern walls in Sandwich construction. Electric- Water heating by 3 kw heating rod, 220 Liter stainless steel - fresh water tank, 230 Volt power supply necessary for operation Diesel- Water heating and room heating Warm water heating through 4 kw WEBASTO - Diesel warm water producer, 220 Liter stainless steel - fresh water tank. An integrated battery enables the use of all consumers without external current connection. (Autarkic operation, with a connection of 230 Volt the batteries are loaded automatically) Gas- Water heating continuous flow heater with 11 kw, power supply of 230 Volt only necessary for use of extra consumers, water connection necessary Gas- Water heating autarkic continuous flow heater with 11 kw, 4 x 30 Liter fresh water canister. An integrated battery enables the use of all consumers without external current connection. (Autarkic operation, with a connection of 230 Volt the batteries are loaded automatically Seite 9

10 Guide book 3 Initial operation 3.1 Electric-Version Energy supply The electric supply takes place from the outside at the connection "Supply" (230 Volt). If the supply has occurred, the socket inside the vehicle is activated. Power supply basic function Power supply room heating Tank filling In the vehicle, there is 220 litres fresh water tank. The filling occurs from the outside via the GEKA connection at the connection fresh water. Connect the fresh water hose and open the conduct Connector fresh water Connector sewage water Switch on the main plug (if power supply is connected correctly the control lamps basic function and heating are illuminated) Tank fills up to minimal mark To reach desired shower temperature move red hand in thermostat (usually onto C) Main plug Control lamp heating Control lamp basic function Thermostat Seite 10

11 Switch on the water heating. The water in the tank is heated up to the chosen temperature. When the water in the tank has reached the required temperature, fresh water is automatically added. If the temperature in the tank drops about 2 C, the fresh water supply will be stopped and the water will be heated again. This procedure is repeated until the tank has been fully filled. Water heating Thanks to this way of filling (Step by Step) you have after a short time tempered shower water at your disposal. ATTENTION: Never drive the trailer with a full tank! For the emptying of the tank, there is a ball valve placed in the technical room. If you open it, all the water runs out under the vehicle Ball valve for draining of tank Room heating (optional equipment) Room heating through 2000 Watt Wall heater. A thermostat at the wall heater regulates the desired room temperature. Seite 11

12 3.1.4 Negative pressure plant (optional equipment) To avoid the danger of the spreading of dust out of the dirty area to the clean area, all rooms are ventilated. In the dirty area, the air is sucked in and blown out through P3 filters. Negative pressure plant Negative pressure plant Through the fresh air openings, the shower and the clean area are also ventilated. The fresh air openings have been scaled in such a way that a pressure drop prevails going from the dirty area to the clean area. Seite 12

13 3.1.5 Shower The switch shower in the technical room switches the shower water pump ready for use. The shower procedure can only be started and stopped via the switch Shower procedure Start. Shower Shower procedure Start Sewage water filtering plant (optional equipment) If the switch Sewage water filtering plant is switched on in the technical room, the sewage pump starts automatically if you switch the switch shower water start and pumps the dirty shower water via 2 steps filtering plant. The filtered sewage water comes out at the connection filtered sewage water. Sewage water filtering plant filtered sewage water Seite 13

14 Filter sizes: Prefilter 10 :220 Finefilter 10 : 1 (other sizes on demand) max. medium temperature : 50 C at 4bar Finefilter Prefilter Please note: If the switch sewage water filtering plant is not activated, no sewage water filtering takes place during the shower procedure. The consumed shower water comes out from the connection non filtered sewage water. unfiltered sewage water Seite 14

15 3.1.7 Filter change filter change only when device is deactivated dismount the dirty filters in a wet state in order to avoid the release of filter dust only use authorized filters damaged filter candle may not be used The sewage water filters have to be changed if the power of the sewage water pump decreases. We recommend by normal consumption of dirty water a weekly change, by stronger strain a daily change. Slacken cap nut Take out the filter and dispose of it Keep filter glas and sealing face clean Insert new filter candles Screw on cap nut with key carefully Key Suction hoses, pumps, filter housings and filter are already contaminated by the first use. Repairs and maintenance works are only allowed to be undertaken in observing the security measures. All mentioned filters must be disposed of according to the regulations required by law Light Through the activation of the switch light, the LED-lighting in the vehicle is switched on. Light Seite 15

16 3.2 Electric-Version with forced locking The general start-up is done as described in item Activation of the forced locking The control of the forced locking is to be found in the clean area. Key switch Make sure both doors to the shower room are closed. Position key switch on Test, the green keys of the door case illuminate. After 5 Sec. s, switch to Automatic, the forced locking is now activated and the green keys are still glow Lock system procedure Step into shower cabin from clean area. The forced locking is not yet activated. Press green key on door case to shower cabin, door can be opened. Step into shower cabin Close the door Press green key on door case to the dirty area, door can be opened. Close the door. Seite 16

17 When entering the shower cabin from the dirty area the forced locking is activated. Press green key on door case to shower cabin, door can be opened. Enter shower cabin Close the door Shower is activated for a default time of 90 sec. After finishing the showering procedure press green key on door case to clean area, door can be opened. Leave the shower cabin and close the door. All door cases have an emergency off-key (red key) to enable an early exit out of the shower cabin with forced locking. By pressing the red key all doors open and an acoustic signal is heard. Seite 17

18 3.3 Diesel-Version Energy supply The electric supply takes place from the outside at the connection "Supply" (230 Volt). If the supply has occurred, the sockets inside the vehicle are activated. The autarkic version enables an integrated on-board battery to make use of all consumers without external power supply. When connecting to 230V the battery is automatically reloaded. IMPORTANT! The battery loads only when main switch is turned on! Power supply basic function Tank filling In the vehicle, there is 220 litres fresh water tank. The filling occurs from the outside via the GEKA connection at the connection fresh water. Connect the fresh water hose and open the conduct Connector fresh water Connector sewage water Switch on the main plug (if power supply is connected correctly the control lamps basic function and heating are illuminated) Tank fills up to minimal mark To reach desired shower temperature move red hand in thermostat (usually onto C) Battery-Main switch Thermostat Seite 18

19 Switch on the water heating. Make sure the Diesel jerry can is sufficiently filled. The Diesel-Water heater starts. Due to the length of the hose from canister to the warm water heater, it might happen that not enough diesel reaches the burner. The warm water heater switches off (pay attention to running noises). In this case switch off the water heating and switch on again after about 1 min. Repeat this procedure 2-3 times, if necessary. The water in the tank is heated up to the chosen temperature. When the water in the tank has reached the required temperature, fresh water is automatically added. If the temperature in the tank drops about 2 C, the fresh water supply will be stopped and the water will be heated again. This procedure is repeated until the tank has been fully filled. Water heating Thanks to this way of filling (Step by Step) you have after a short time tempered shower water at your disposal. ATTENTION: Never drive the trailer with a full tank! For the emptying of the tank, there is a ball valve placed in the technical room. If you open it, all the water runs out under the vehicle. Ball valve for draining of tank Seite 19

20 3.3.3 Room heating The space heater can be switched on/off in the plant room. Space heater Negative pressure plant (optional equipment) To avoid the danger of the spreading of dust out of the dirty area to the clean area, all rooms are ventilated. In the dirty area, the air is sucked in and blown out through P3 filters. Negative pressure plant Negative pressure plant Through the fresh air openings, the shower and the clean area are also ventilated. The fresh air openings have been scaled in such a way that a pressure drop prevails going from the dirty area to the clean area. Seite 20

21 3.3.5 Shower The switch shower in the technical room switches the shower water pump ready for use. The shower procedure can only be started and stopped via the switch Shower procedure Start. Shower Shower procedure start Sewage water filtering plant (optional equipment) If the switch Sewage water filtering plant is switched on in the technical room, the sewage pump starts automatically if you switch the switch shower water start and pumps the dirty shower water via 2 steps filtering plant. The filtered sewage water comes out at the connection filtered sewage water. Sewage water plant filtered sewage water Seite 21

22 Filter sizes: Prefilter 10 :220 Finefilter 10 : 1 (other sizes on demand) max. medium temperature : 50 C at 4bar Finefilter Prefilter Please note: If the switch sewage water filtering plant is not activated, no sewage water filtering takes place during the shower procedure. The consumed shower water comes out from the connection non filtered sewage water. unfiltered sewage water Seite 22

23 3.3.7 Filter change filter change only when device is deactivated dismount the dirty filters in a wet state in order to avoid the release of filter dust only use authorized filters damaged filter candle may not be used The sewage water filters have to be changed if the power of the sewage water pump decreases. We recommend by normal consumption of dirty water a weekly change, by stronger strain a daily change. Slacken cap nut Take out the filter and dispose of it Keep filter glas and sealing face clean Insert new filter candles Screw on cap nut with key carefully Key Suction hoses, pumps, filter housings and filter are already contaminated by the first use. Repairs and maintenance works are only allowed to be undertaken in observing the security measures. All mentioned filters must be disposed of according to the regulations required by law Light Through the activation of the switch light, the LED-lighting in the vehicle is switched on. Light Seite 23

24 3.4 Gas-Version The electric supply takes place from the outside at the connection "Supply" (230 Volt). If the supply has occurred, the sockets inside the vehicle are activated. The autarkic version enables an integrated on-board battery to make use of all consumers without external power supply. When connecting to 230V the battery is automatically reloaded. IMPORTANT! The battery loads only when main switch is turned on! Power supply basic function Switch on Battery main switch Battery-main switch Water supply with tap water The supply takes place from the outside at the fresh water connection, via a Gekaconnection. Connector fresh water Connector sewage water Seite 24

25 3.4.3 Water supply autarkic (optional equipment) Connector fresh water Service hatch Short hose Long hose Both hoses (short and long) are to be routed from the control room through the service hatch to the outside. Connect the short hose to the connector fresh water. Put the longer hose into a filled water canister. Through activation of the switch Water supply autarkic, the water supply is on. Water supply autarkic To keep the pump from running dry, it is essential that there is always enough fresh water in the connected canister Gas fired heating Connect gas bottle to pressure regulator (if necessary use enclosed adapter) and open cylinder valve. Adapter Pressure regulator Seite 25

26 Inspection window Slide control / Ignition button Stopcock Open stopcock Move slide control / Ignition button at the gas fired boiler onto ignition symbol Press ignition button and keep it down Check at inspection window, if ignition flame is burning In case of burning of the ignition flame keep on pressing the button for another 10 seconds. Please note: Firmly secure the gas bottles gas bottles may not be connectiong during a journey close gas bottle during the journey Negative pressure plant (optional equipment) To avoid the danger of the spreading of dust out of the dirty area to the clean area, all rooms are ventilated. In the dirty area, the air is sucked in and blown out through P3 filters. Negativ pressure plant Negative pressure plant Seite 26

27 Through the fresh air openings, the shower and the clean area are also ventilated. The fresh air openings have been scaled in such a way that a pressure drop prevails going from the dirty area to the clean area Shower The showering procedure can be started and stopped by the mixer tap Sewage water filtering plant (optional equipment) If the switch Sewage water filtering plant is switched on in the technical room, the sewage pump starts automatically if you switch the switch shower water start and pumps the dirty shower water via 2 steps filtering plant. The filtered sewage water comes out at the connection filtered sewage water. Sewage water filtering plant filtered sewage water Seite 27

28 Filter sizes: Prefilter 10 :220 Finefilter 10 : 1 (other sizes on demand) max. medium temperature : 50 C at 4bar Finefilter Prefilter Please note: If the switch sewage water filtering plant is not activated, no sewage water filtering takes place during the shower procedure. The consumed shower water comes out from the connection non filtered sewage water. non-filtered sewage water Seite 28

29 3.4.8 Filter change filter change only when device is deactivated dismount the dirty filters in a wet state in order to avoid the release of filter dust only use authorized filters damaged filter candle may not be used The sewage water filters have to be changed if the power of the sewage water pump decreases. We recommend by normal consumption of dirty water a weekly change, by stronger strain a daily change. Slacken cap nut Take out the filter and dispose of it Keep filter glas and sealing face clean Insert new filter candles Screw on cap nut with key carefully Key Suction hoses, pumps, filter housings and filter are already contaminated by the first use. Repairs and maintenance works are only allowed to be undertaken in observing the security measures. All mentioned filters must be disposed of according to the regulations required by law Light Through the activation of the switch light, the LED-lighting in the vehicle is switched on. Light Seite 29

30 Standard Guide book 4 Equipment and Options D 3000 basic version with ball coupling for tow-bar Dimension 4360 x 2080 x 2530 mm (L x W x H) Body work 3000 x 2005 x 2050 mm (L x W x H) Frame construction Aluminium Wall material polystyrene cellular plastic Framework construction steel, hot-dip galvanized Single axle-construction, rubber-cushioned Tyres 195 / 50 B 10 Overrunning brake and hand brake Ball coupling for tow-bar Vehicle electric lighting according to ECE R48 Power supply 13-pin ( with adapter optional 7-pin) Vehicle equipment: heavy support wheel, breakdown spray, chocks, boarding aid, supporting shoring, water-level for vehicle leveling 3-chamber-version: o Clean room: light, clothing hooks, 230 Volt power socket, bench, mirrow, removable floor covering, lockers, 4 lockable storage compartments, floor drain, lockable exterior door o Shower room: light, clothing hooks, floor pan with drain, soap dish o Dirty room: light, hooks, 230 Volt power socket, bench, removable floor covering, 2 lockers, floor drain, waste bag holder, lockable exterior door, boarding aid Plant room: light, input / control Stowage room / plant room: light, fresh- and sewage water hoses Options Gas hot water production, with11 kw boiler, 230 Volt power supply only necessary for operation of other appliances, water connection necessary Gas hot water production autarkic system, with 11 kw boiler, 4 x 30 Liter fresh water canister. An integrated battery allows usage of all appliances without external power supply (autarkic operation, batteries are charged automatically when connected with 230V) Electric hot water production by 3 kw heating rod, 220 Liter stainless steel fresh water tank, connection for power supply 230 Volt necessary for operation Diesel hot water production and space heater, by 4 kw WEBASTO Diesel warm water heater, 220 Liter stainless steel fresh water tank. An integrated battery allows usage of all appliances without external power supply (autarkic operation, batteries are charged automatically when connected with 230V). Seite 30

31 D 4000, extension 1 Meter, bodywork 3880 x 2005 x 2050 mm (L x W x H), dimension 5240 x 2080 x 2530 mm (L x W x H) D 5000, extension 2 Meter, bodywork 5000 x 2005 x 2050 mm (L x W x H), dimension 6360 x 2080 x 2530 mm (L x W x H), above 1300 kg only with tandem carriage Restroom with light, washing basin, chemical toilet and lockable exterior door Additional shower cubicle with light, clothing hooks, hand shower, base tub with water drain, soap dish Additional chamber Generator room with light and lockable exterior door Roof or side window Negative pressure unit, screw filter P3, volume flow 150 m³/h, doors to shower cubicles with self locking air supply flaps. Sewage water filter unit Electric space heater Air conditioning unit Fold-away-basin in shower cubicle UV-water sterilizer 12 Volt Radio in clean area Tandem carriage Spare tyre, nut wrench, lifting jack Loadable on truck, integrated lifting device for forklift (for distance with tandem chassis about 1500) 2nd charging device (to shorten charging time) 2nd battery (to extend autarkic time) 2nd diesel jerry can Labeling and coating to customer requirements Seite 31

32 5 Spare parts Fixing bracket for wheel chock AU862 Wheel chock AU861 Clamp AU1225 Support wheel AU1222 Position lamp AE1830 support AU2830 Bigfoot for support AU2946 Handle AU457 Door lock BO5507 Registration plate light BE5949 Rear light, right AE1833 Rear light, left AE1832 Reflector AU2697 Seite 32

33 Fresh water hose BU1504a Sewage water hose BU1504 Geka-connection Set ½ BO2266 Geka-connection Set ¾ BO4616 Car jack (Option) Spare tyre (Option) Picture shows Electro-Version Power supply cable BE2264 Hand crank AU988 Wheel key (Option) Picture shows Electro-Version Transparent door AE255 Key AU1817 Fresh water pump BO5938 Sewage water pump BE5951 Picture shows Electro-Version Seite 33

34 Fresh water hose BU1504a Geka-connection Set ½ BO2266 Geka-connection Set ¾ BO4616 Sewage water hose BU1504 Spare tyre (Option) Picture shows Diesel-Version Car jack (Option) Hand crank AU988 Power supply cable BE2264 Wheel key (Option) Diesel jerry can AU1930 Picture shows Diesel-Version Battery AU853 Transparent door AE255 Sewage water pump BE5951 Key AU1817 Picture shows Diesel-Version Fresh water pump BO5938 Seite 34

35 Power supply cable BE2264 Spare tyre (Option) Sewage water hose BU1504 Fresh water hose BU1504a Lashing strap AU1599 Picture shows Gas-Version Car jack (Option) Pressure regulator AU2963 Adapter AU2962 Picture shows Gas-Version Gas fired boiler AU2931 Sewage water pump BE5951 Fresh water pump (Option autarkic) BO5938 Picture shows Gas-Version Seite 35

36 Hand shower AU184 Joint piece AU335 Wall pivot AU334 Shower hose AU957 O-Ring AU197 Filter 1µ AU415 Cap nut AU252 Soap dish BO5399 Filter glas AU256 Key BO5397 Filter housing cap AU32 Fold-away basin (Option) Filter 220µ AU1153 Mixer faucet AU2912 Picture shows Gas-Version Seite 36

37 Hooks BO3949 Filter lid AU1319 Filter P3 AU205 Trash bag BO2711 Bench BO5329 stepladder AU2693 Seite 37

38 Key Double-bit AU389 Key AU1045 Breakdown spray AU Technical Data 6.1 Dimensions Seite 38

39 6.2 Circuit vehicle lighting (for all versions identical) Seite 39

40 6.3 Wiring diagram plug Contactnumber Function Cable colour Cable cross section 1 Direction indicator, left yellow 1,5 mm 2 2 Rear fog light blue 1,5 mm 2 3 Mass (contacts 1-8) white 1,5 mm 2 4 Direction indicator, right green 1,5 mm 2 5 Taillight right, shape light, marker light brown 1,5 mm 2 6 Brake light red 1,5 mm 2 7 Taillight left, shape light, marker light, name plate light black 1,5 mm 2 8 Reversing light grey 1,5 mm 2 Seite 40

41 6.4 Circuits vehicle technology Electric-Version Seite 41

42 Seite 42

43 6.5 Circuits vehicle technology Electric-Version with forced locking Seite 43

44 Seite 44

45 Seite 45

46 6.6 Circuits vehicle technology Diesel-Version Seite 46

47 Seite 47

48 6.7 Circuits vehicle technology Gas-Version Seite 48

49 Seite 49

50 6.8 Efficiency of the sewage water Guide book Experiment: Filter separation wrapping cartridge 1 Micrometer Diameter in Micrometer Measuring Diameter % Efficiency point 1 0,77 84,3 2 0,97 90,4 3 1,22 93,5 4 1,54 95,0 5 1,93 96,2 6 2,44 97,4 7 3,07 98,5 8 3,87 99,7 9 4,87 99,8 10 6,14 100,0 11 7,74 100,0 12 9,75 100, ,28 100, ,47 100, ,49 100, ,56 100, ,94 100,0 0 30,9 24,6 19,5 15,5 12,3 9,75 7,74 6,14 4,87 3,87 3,07 2,44 1,93 1,54 1,22 0,97 0,77 Seite 50

51 7 Operation time on battery The operating time on battery can be calculated with help of following data, whereas the result can only be approximate because the operating time depends additionally on other factors such as surrounding temperature, loading state and age of the battery. Capacity of the battery with full load: 95 Ah Current consumption of the consumers: Ventilator, space heater 0,3 A Light 2,6 A Negative pressure keeping 2,3 A Fresh water pump 5,4 A Sewage water pump 11,0 A Burner full load 4,0 A Burner half load 2,5 A Radio 1,0 A The hourly energy need requirement is calculated from the current consumption of the consumers multiplied by their operation time in hours. From the hourly energy needs you can calculate the operation time life of the battery. Example: Light, in operation at the beginning of work, at the end, during break and when using the shower for about 12 min/h = 0,20 h x 2,6 A = 0,52 Ah Negative pressure retaining, in long-term usage = 1,00 h x 2,3 A = 2,30 Ah Shower / sewage water pump, by shower time of 1 min and 12 showers in 2 hours for approx. 6 min/h = 0,10 h x 16,4 A = 1,64 Ah Burner full load, for the heating of the shower water approx. 45 min/h = 0,75 h x 4,0 A = 3,00 Ah Burner half-load, for the room heating approx. 15min/h = 0,25 h x 2,8 A = 0,70 Ah Radio, in operation by the beginning of work, end, break approx. 12min/h =0,20 h x 1,0 A = 0,20 Ah Hourly energy needs 8,26 Ah Capacity of the battery Theoretical operational time until fully emptiness 95 Ah = 95 Ah / 8,26 Ah = 11,5 h Seite 51

52 8 Declaration of conformity Chassis checked according to 21 StVZO Installations in compliance with: deconta GmbH Im Geer 20 D Isselburg Germany EG-declaration of conformity Product: D 3000 / D 4000 / D 5000 Type: 484 The equipment is constructed in accordance with: EG-Machinery Directive 2006/42/EG EG-Low Voltage Directive 2006/95/EG Applied harmonised standards: EN 292, EN Applied national standards: DIN VDE 0701, DIN VDE 0702 A.Evers, development director Isselburg, Seite 52