Fixed and Adjustable Height Processing Sinks

Transcription

1 INSTRUCTION MANUAL INSTRUCTION MANUAL Fixed and Adjustable Height Processing Sinks Installation - Operation - Maintenance - Cleaning Read and understand all of the instructions and safety information in this manual before operating this product. R MAN-027 Rev G 2018 MAC Medical, Inc. 05/2018

2 Table of Contents Summary 3 Warnings and Cautions Icon Key 4 Warnings and Cautions When Installing or Operating This Product 5 Processing Sink Models 6 General Specifications 7 Overview of Processing Sink Components 9 Sink Installation 10 Sink Placement Requirements 11 The Pre-Rinse Hot/Cold Water Faucet (H ) 13 Operation and Maintenance of the Pre-Rinse Spray Faucet 21 Assemble and Install Air Gun (PS ) 22 Using and Cleaning the Air Gun 26 Assemble and Install Water Gun (PS ) 27 Safe Use of the Water Gun 33 Cleaning Instructions for the Water Gun 34 The DI Water Faucet (H0132) 35 Air and Water Connections 37 Standard Waste Drain Basket (H0150) 38 Lever Handle Waste Drain (H0142) 39 Drain Pipe Assemblies 40 Foot Levelers (H ) and Floor Anchor (S PSFA) 44 Assemble Pre-Rinse Faucet Wall Mounts (MM-K50-Y020-Z) 45 Wall Mounting Air and Water Guns Brackets 48 Adjustable Height Sinks Only - Control Panel Technical Data 49 Adjustable Height Sinks Only - Control Panel Setup and Operation 50 Adjustable Height Sinks Only - Maximum/Minimum Height Levels 52 Adjustable Height Sinks Only - Replacing the PCB Enclosure Assembly 53 Sonic Sinks 56 Instructions for Cleaning Stainless Steel Processing Sinks 62 Index 63 Limited Lifetime Warranty 64 MAN

3 Summary DESCRIPTION OF PRODUCT This manual covers Processing Sink models - Fixed Height Processing Sinks Adjustable Height Processing Sinks Sonic Sinks PURPOSE OF THIS MANUAL This user manual details the installation, operation, maintenance and cleaning of the MAC Medical Processing Sinks. This manual also contains general specifications, warnings and cautions. KEEP THIS MANUAL MAN

4 Warnings and Cautions Icon Key The following is a list identifying the various warning and caution icons used in this manual. Icon Type Icon Description Warnings (Red triangle with an exclamation point) indicate the potential for minor to severe injuries up to and including death to personnel. Cautions (Yellow triangle with an exclamation point) indicate the potential minor injury to personnel and damage to equipment. Note: The exclamation point will not be visible where only equipment damage is present. Burn Hazard Warnings (Yellow triangle with radiating lines) indicate a potential burn injury to personnel. (Yellow triangle with a lightning bolt) indicate a possible shock hazard is present. Electrical Warnings Severe shock hazards shall be a lightning bolt in a red triangle. Explosion Hazard (Yellow triangle with the explosion icon) indicate the equipment should not be operated in areas where explosions could occur. MAN

5 Warnings and Cautions When Installing or Operating This Product Prior to installation or operation, the user must read these warnings and cautions. The following is a list of the safety precautions, which must be observed when operating this equipment. WARNINGS indicate the potential for danger to personnel CAUTIONS indicate the potential for damage to equipment. These precautions are repeated (in whole or in part), where applicable, throughout the manual. It is important to review these precautions before using the equipment. WARNING-INJURY HAZARD - REPAIRS AND ADJUSTMENTS should be only attempted by experienced service agents fully acquainted with this equipment. The use of inexperienced, unqualified persons to service the equipment, or the installation of unauthorized parts, could cause serious personal injury, or result in costly damage. Always unplug power cord from power source prior to attempting any repairs or servicing. WARNING - DO NOT operate in a potentially explosive atmosphere. CAUTION-POSSIBLE EQUIPMENT DAMAGE - When cleaning the sink - See complete Cleaning Instructions in this manual. Use a non-abrasive polish. Rub in a back and forth motion in the same direction of the surface grain. NOTE: This product is to be used strictly for the purpose it was designed for. If this product is used in a manner not specified by MAC Medical, the protection provided by the equipment may be impaired. MAC Medical disclaims all liability for the consequences of this product being used for purposes other than its intended design. Product modification or misuse can be dangerous. MAC Medical disclaims all liability for the consequences of product alterations or modifications, as well as for the consequences which might result from the combination of this product with other products, whether supplied by MAC Medical or by or by other manufacturers, unless such a combination has been specifically endorsed by MAC Medical. MAN

6 Processing Sink Models Available processing sink types are: Fixed Height (without hydraulic system) Adjustable Height (with hydraulic system) Both sink types are available in any multiple basin configuration as required (the standard single, double and triple basins are shown here). Sonic sinks are skirted sinks available in fixed or adjustable height models and for any multiple basin sink configuration with optional back mounting frame. (Sonic Sink shown here with the optional Sonic Sink Faucet Rack S ) MAN

7 General Specifications 1. Material: a. Sink basin and sink top: 14 gauge, 300 stainless steel b. Sink skirt: 18 gauge, 300 stainless steel. c. Sink shelf: 16 gauge, 300 stainless steel. d. Sink base tubing: 16 gauge 300 stainless steel. 2. Plumbing detail a. Fixed height b. Adjustable height 3. Utility requirements: a. It shall be the customer s responsibility to ensure that the incoming water/di/ air supply meets manufacturer s requirements. b. Cold water: 20 to 50 psi 70 F Max. c. Hot water: 20 to 50 psi 120 F to 140 F Max. d. It shall be the customer s responsibility to ensure (by use of pressure regulators or other means) that maximum specified pressures are not exceeded. e. Water lines should be flushed clean before water connections are made. f. It shall be the customer s responsibility to ensure that water supplies are properly protected for internal cross connection control in accordance with local building and plumbing requirements. g. It shall be the customer s responsibility to eliminate water hammer conditions should they occur in the service piping. h. DI water: flow rate 50 psi 120 psi, rate operating pressure: psi rated operating temperature: F. i. Air: quick tip air gun complete with five (5) different tips that are quickly changed by a quick push and pull. Comes with a popular hooked air gun body. The rubber tip and the needle tip should be used with 30 psi Max. Air hose ¼ I.D. X 10 feet flexcoil retracting air and water, brass fittings with NPT threads (1/4 NPT swivel), low temp -40 to +125 F, high temp -40 to +180 F. Vacuum rating is F. Air inlet deck mount fitting, turret base 3/8 NPT female, single 3/8 NPT female outlet, 3/8 IPS mounting shank with locknut and washer. 3/8 IPS x 2-1/2 OAL. Low-pressure brass threaded pipe fitting 3/8 male x ¼ female pipe size, hex reducing bushing. MAN

8 General Specifications 4. Power requirements (Adjustable Height Sinks Only): a. 120 Volt, 60 Hz, single phase, 15 amp GFCI protected electrical outlet, installed per local building codes, and provides protective grounding. 5. Sink is approved ETL/CETL/CSA/NSF recognition. 6. All individual electronic components are UL approved and/or recognized. MAN

9 Overview of Processing Sink Components The processing sink assemblies or components to be installed or programmed are identified in the table below and will be covered in more detail in this installation manual. The illustration below shows an adjustable height triple basin sink with all the assemblies as called out in the table below. Other sinks may have different features than shown here. Item # Part # Description 1 H Pre-Rinse Hot/Cold Water Faucet Assembly 2 PS Air Gun Kit 3 PS Water Gun Kit 4 H0132 DI Water Faucet 5 H Shut-off Valve (Air gun) 6 H Shut-off Valve (Water gun) 7 S PSFA Floor Anchor 8 PCB-001-ASM PCB Enclosure Assembly MAN

10 Sink Installation Below is an overview of sink installation steps. Details for the installation of the various parts (steps c-q) will be covered in subsequent pages. 1. Install the sink: a. For adjustable height sinks, ensure that a 120V GFI outlet is accessible where the sink will be located. b. DO NOT plug the sink power unit in at this time. c. Install the pre-rinse Hot/Cold water faucet before moving the sink to its desired location. It will be necessary to be able to access the back of the sink for this operation. d. Assemble and Install the Air Gun. e. Assemble and Install the Water Gun. f. Install the DI (treated) water faucet. g. With the help of an assistant(s), move the adjustable sink into the desired location. Ensure that the sink is not positioned so that it is difficult to disconnect power to the sink if needed. h. For fixed height sinks, install the basin drain(s) piping (supplied by others). i. Connect basin drain to existing floor or wall drain in accordance with applicable local code standards. j. Connect Hot and Cold water lines to the existing Hot and Cold inlet water lines in accordance with applicable local code standards. k. Connect the DI (treated) water line to the DI (treated) water faucet in accordance with applicable local code standards. l. Connect the Air Gun to existing pressure-regulated air line in accordance with applicable local code standards. m. Move sink to its permanent location. Level the sink by adjusting the feet levelers on the sink legs. n. For adjustable height sinks only, cut the Lower Shelf Retention Strap. o. For all sinks, attach floor anchors and bolt sink feet to the floor. Use appropriate hardware for floor material type (supplied by others). p. Assemble and install wall mounts to secure pre-rinse faucets and water/air guns. q. For Adjustable Height sinks, plug power cord into 120V GFI outlet and program memory control pad. If power cord is lost or damaged, replace with equally rated power cord. An inadequate power cord could cause injury. MAN

11 Sink Placement Requirements Power Source: Adjustable height processing sinks require a power source to operate its hydraulics system. Fixed height sinks do not have need a power source. Place the sink so that its right side(where its power unit is located) is near a 120 VAC GFCI power outlet. Note: All power connections must be completed per the local codes. This illustration shows a suggested power location /8 MAN

12 Sink Placement Requirements (continued) Wall When placing the sink, note where the brackets for the spray gun and the air gun will be fastened to the wall (using wall anchors and screws supplied by others). 7/8 For proper sink placement, a minimum distance spacing of 7/8 is required between the sink back and sides to the wall. (For clarity, spacing shown in this illustration is exaggerated.) MAN

13 The Pre-Rinse Hot/Cold Water Faucet (H ) Item # Part # Description 1 MM-KL50-Y002-16XZ Spray Head Assembly (see Detail 1) MM-KN50-X025-Z Grip 2 MM-KL50-Y Hose Assembly with Grip (44 LG) 3 MM-KL50-X077 Riser Pipe, 18 4 MM-KL11-X008 Add-on Faucet 8 5 MM-KL55-Y001-Z Faucet Body, Add-on Faucet 6 MM-KL50-Y001 Base Faucet Assembly, Double Pantry (see Detail 2) 7 MM-K50-X178 Stainless Steel Spring 8 MM-K50-Y020-Z Wall Bracket Assembly 9 MM-K50-Y011 Hook/Screw Assembly 10 MM-KL50-X032 Spring Retainer MAN

14 Assembly of the Pre-Rinse Hot/Cold Water Faucet The Pre-Rinse Faucet comes as a kit. General Instructions for assembly and installation are: 1. Turn off water supply at the main source. 2. Hand-tighten all parts prior to tightening with a wrench. 3. Do not force parts together. 4. All plated surfaces should be handled with care. Avoid scratching with tools. 5. Use Teflon tape when making threaded connections to water supply lines. Below is an overview of the assembly of the Pre-Rinse Faucet. Assemble Spray Head and Hose Attach the Spray Head Assembly (1) to the Hose Assembly (2 / 3) Attach the Spring (7) to the Hose Attach Spring Retainer (10) to the Hose. Assemble the Base Faucet Body (6) Mount and secure the Base Faucet Body to the sink deck After installing Base Faucet Body Attach the Add-on Faucet Body (5) to the Base Faucet Assembly Attach the Add-on Faucet (4) to the Add-on Faucet Body Assemble Spray Head/Hose to the Faucet Bodies Attach the previously assembled Spray Head and Hose to the Add-on Faucet Body Assemble Wall Bracket and Hook Assembly Attach the Wall Bracket Assembly (8) to the hose and affix to the wall Attach the Hook/screw Assembly (9) to the hose MAN

15 Detail 1 - Spray Head Assembly (MM-KL50-Y002-16XZ) and Grip (MM-KN50-X025-Z) The Spray Head comes pre-assembled. It is also available as a repair kit. The various parts are shown here Item # Part # Description 1 MM-KL50-Y002-16XZ Pre-Rinse Spray Assembly 2 MM-KN50-Y027 Button Valve Assembly 3 MM-K50-X016-SP Spray Handle with screw assembly 4 MM-KN50-X025-Z Grip 5 MM-K50-X017 Holding Ring 6 MM-KN50-X135 Water Saver Plate (1.6 GPM) 7 MM-KL Spray Head Repair Kit (includes Button Valve Assembly) MAN

16 Assembly of Gooseneck Spring 1. Assemble Spring Retainer to Riser Pipe and tighten with wrench. This will also tighten the Riser Pipe on the faucet body. 2. Assemble Hose to spring retainer. Ensure the O-ring is in place inside of the hose coupling prior to assembly. (Additional O-rings are provided for future use.) Tighten securely. 3. Assemble Large Coil Spring over Hose and onto Spring Retainer. IMPORTANT: Spring must be assembled vertically with large curve of spring to the top. 4. Assemble Spring Head Ring over Spray Head Grip, and assemble Spray Head Assembly to the Hose and tighten with wrench. Ensure that O-ring is in place prior to assembly. 3 Large Coil Spring Hose Spray Head Ring 1 Spring Retainer Strain Relief Spring 2 Hose Coupling Spray Head Grip RIGHT DIRECTION WRONG DIRECTION Large Coil Spring Be sure that O-ring is installed for proper performance. Hose Spray Head Assembly Spray Head Assembly Spray Head Grip A Hose Coupling B Grip MAN

17 Detail 2 - Double Pantry Base Faucet Assembly (MM-KL50-Y001) In the Pre-Rinse Faucet Assembly, the Base Faucet comes (along with handles and hot/cold valves) pre-assembled. The Hot/Cold Valve Assemblies and the Handle Replacement can be ordered separately. These components are also replacements for MM-KL55-Y001-Z (Add -on Faucet) Item # Part # Description 1 MM-KN50-Y007 Hot Valve Assembly 2 MM-KN50-Y006 Cold Valve Assembly 3 MM-K Handle Replacement Kit MAN

18 Installation of Base Faucet Assembly (MM-KL50-Y001) 1. Remove Base Faucet body from the kit box. 2. Detach the yoke and tailpiece from the faucet body Yoke 3/8 Tail Piece 3. Detach the washer and locknut from the Base Faucet Body Washer Locknut MAN

19 Installation of Base Faucet Assembly (continued) 4. Make sure that sink top surface is free of contaminants. Then mount the Base Faucet Body in the sink hole. 5. At the back of the sink, re-install the faucet body washer and locknut to the male inlet. Tighten locknut against sink deck. 6. Attach the Yoke to the Base Faucet Body. Washer Locknut 3/8 Tailpiece Yoke Pre-Rinse Faucet torque and sealing specifications: For torque, hand tighten plus ½ turn For sealing, use Teflon tape and apply 2-3 wrap around the threads. MAN

20 Install Add-on Faucet (MM-KL11-X008), Add-on Faucet Body (MM-KL55-Y001-Z) To install the Add-on Faucet, Add-on Faucet Body (if applicable) and hose assembly (MM- KL50-Y004-44): 1. Apply Teflon tape to threads on ends of short riser pipe attached to add-on faucet. Screw the riser pipe into faucet body and tighten. 2. Apply Teflon tape to threads on both ends of riser pipe. Screw the riser pipe into add on faucet body and hand tighten. Apply Teflon Tape Apply Teflon Tape MAN

21 Operation and Maintenance of the Pre-Rinse Spray Faucet To operate the Pre-Rinse Spray Faucet - Release the spray head lever and grip from the spray head ring Turn on the hot/cold water Squeeze the lever to run the water, or for constant running water, slip the spray head ring over the depressed lever. When finished - Turn off the hot/cold water Re-attach the spray head ring to the lever and grip Hook the spray head to the riser pipe hook Cleaning Instructions When cleaning the pre-rinse spray faucet DO NOT use abrasive or chemical cleaners, as they can damage the surface. Use only mild soap and water and wipe dry with a clean towel or cloth. When cleaning surrounding surfaces with chemical cleaners, be cautious of splattering in order to prolong the life and finish of the pre-rinse spray faucet fixture. MAN

22 Assemble and Install Air Gun (PS ) The Air Gun comes in a kit and is for connection to Air lines ONLY. See the parts list below for the contents of the kit. Item Part # Description 1 H0133 Blow Gun with Tips (5 tips) 2 H Two 8 Retracting Air/Water Hose 3 H Single Ball Valve, 3/8 NPT Male Thread Inlet 4 H Air Inlet, Deck Mount 5 H Air Gun Tip Holder 6 H /8 Male NPT X 1/4 Fem Pipe Size NPT, Hex Reducing Bushing MAN

23 Assemble Air Inlet and Hose Connections 1. Make sure the sink top surface is free from contaminants. 2. Attach the Bushing into the Shut-off Valve and the Shut-off Valve into the Air Inlet. Air Inlet Washer Locknut 3. Mount the Air Inlet in the holes in the sink top surface and secure by attaching washer and locknut. 4. At the back of the sink, secure the Air Inlet by attaching its washer and locknut. MAN

24 Assemble Air Inlet and Hose Connections (continued) 5. Attach a bushing to the Air Inlet and a hose to the bushing. 6. Remove serrated tip from valve Air Inlet Bushing Hose 7. Attach a hose end into the bushing in the Shut-off Valve. 8. Attach the other hose end into the back of the Air Gun. a. Note: To disconnect the hose from the bushing, press down on the bushing washer and pull the hose out. MAN

25 Air Gun Tips Five tips come in the kit for use with the air gun. These are: High volume booster Tip Rubber Tip (Maximum usage pressure: 30 PSI) Screen Tip Star Tip Needle Tip (Maximum usage pressure: 30 PSI) How to insert and remove gun tips from the air gun. To Insert - Insert single grooved end of tip through the blue ring collar of the air gun until it clicks. To Remove - Push down the blue ring collar (towards the air gun) to release the tip and pull the tip away from the air gun to remove. MAN

26 Using and Cleaning the Air Gun 1. Before using, make sure the air gun tip is firmly attached on the gun. 2. Make sure the supply valve (attaching the Air gun to the supply) is open. 3. Operate the air gun by pressing on the trigger lever. 4. CAUTION: Do not point the air gun toward the body. The highly compressed air output can cause severe injury to exposed flesh. 5. CAUTION: Shut-off Valve should be turned off when not in use. Cleaning the Air Gun - Clean surfaces with warm water and a mild detergent. Wipe dry. Remove tip and flush out the air gun by running air through the gun for 30 seconds immediately following cleaning. MAN

27 Assemble and Install Water Gun (PS ) The Water Gun comes in a kit (PS ) and for connection to water lines. The kit contains: Item # Part # Description 1 H Water Gun 2 H Retracting Air/Water Hoses (2) 3 H Single Ball Valve, 3/8 NPT Male Thread Inlet 4 H Deck Mount Air Inlet 5 H Gun Tip Holder with 8 Tip Attachments 6 S Air Gun Bracket 7 H Stainless Swiftfit Straight Push in 3/8 MSWFT x 3/8 Tube 8 H Stainless Swiftfit Straight Push in 1/4 MSWFT x 3/8 Tub 9 H Two 8-32 Acorn Nuts S.S. (Not Shown - for water gun bracket) 10 H Two 8-32 X 3/8 PFHMS S.S. (not shown - for Tip Holder) MAN

28 Assemble Water Inlet and Hose Connections 1. Make sure the sink top surface is free from contaminants. 2. Attach a bushing into the shut-off valve and the shut-off valve into the Water Inlet. 3. Mount the Water Inlet in the hole on the sink top surface Water Inlet Washer Locknut 4. Attach washer and locknut to secure the Water Inlet MAN

29 Assemble Water Inlet and Hose Connection (continued) 5. Attach a bushing to the Water Inlet and a hose to the bushing. Water Inlet Bushing Hose 6. Attach the other hose into the bushing/shut-off valve assembly. a. Note: To disconnect the hose from the bushing, press down on the bushing waster and pull the hose out. MAN

30 Connect Hose to Water Gun 7. Screw a bushing into the handle of the spray gun. 8. Insert one end of the hose into the bushing. 9. To disconnect the hose from the bushing, press down on the bushing collar(shown in green) and pull the hose out. MAN

31 Assemble Tip Bracket 1. As shown in the illustration on the right, fit the Tip Holder (Part #H ) and Water Gun Bracket (Part #S ) together, aligning the two screw holes of the Tip Holder to the two screw holes of the Bracket. 2. Insert the flat-head Phillips machine screws (shown in blue) through the screw holes at the top of the Tip Holder through the Bracket holes. 3. Secure the machine screws to the Tip Holder and Bracket by fastening the two acorn nuts (shown in green) onto the machine screws. 4. Insert the 8 Tip Attachments (Part #H ) onto the retaining posts of the tip holder. MAN

32 Tip Attachments and Their Purpose A B C D E F G H Tip A B C D E F G H Purpose Water jet pump for suction cleaning For bottles and Erlenmeyer flasks For Measuring and blood pipettes For syringes and cannulas with record cone For syringes and cannulas with Luer cone Spray Jet for rapid instrument cleaning For drainage tubings For catheters, valves, etc. MAN

33 Safe Use of the Water Gun 1. Prior to operation, make sure all tip attachments are properly seated on the safety cone by firmly pushing them all the way down on the gun tip. 2. CAUTION: Maximum water pressure allowed for use with this equipment is 86 PSI (6 bar). 3. Make sure supply valve (attaching the Water Gun to the supply) is open. Insert Tip Safety Cone 4. CAUTION: Do not point the Water Gun toward the body. The highly compressed water or air output can cause severe injury to exposed flesh. 5. CAUTION: Wear appropriate Personal Protection Equipment (PPE). Due to potential splashes of contaminated fluids, it is recommended that a full face shield and protective gloves be worn during operation. Trigger Handle 6. If required, the maximum water or air pressure can be adjusted by turning the small threaded adjustment nut located behind the trigger handle. (See second picture - right) 7. The flow is controlled by pulling the Trigger Handle up to the maximum set point fixed by the threaded adjustment nut. (See second picture - right) Adjustment Nut 8. CAUTION: Shut-off valve should be turned off when not in use. 9. CAUTION: The Water Gun is NOT a medical instrument and therefore NOT for use as part of medical treatments. MAN

34 Cleaning Instructions for the Water Gun The Blue Grip on the Water Gun must be cleaned only with warm water and a mild detergent. It is not necessary to perform quality checks on the water supply, but when using the Water Gun for water applications, the used should not use de-mineralized water. Demineralized water will cause corrosion inside the Water Gun body. The supplier recommends the user de-calcify the Water Gun approximately every four (4) weeks to prevent the build-up of calcium deposits. The Water Gun should be disassembled and the interior components be placed in a decalcifying agent (CLR or similar). This procedure will extend the life and operation of the Spray Water Gun MAN

35 The DI Water Faucet (H0132) The DI Water Faucet comes as a kit as shown in the exploded parts view Not available as a replacement part H0132 Item # Sales # Description 1 MM-B-0198 Serrated Tip 2 MM Washer 3 MM Rigid Gooseneck, Tin-Lined 4 MM-144L Black Plastic Deck Gasket 5 MM Brass Lock Washer 6 MM Shank Lock Nut 7 MM Coupling Nut 8 MM Manual Closing Cartridge (Tin-Lined) MAN

36 Install the DI Water Faucet 1. Attach the gooseneck to the faucet body. 2. Remove the washer and locknut from the faucet body stem. 4. At the back of the sink, fasten the washer and then the locknut to the faucet male inlet to secure the DI water faucet to the sink. 5. Attach a two-braided nylon connector with the coupling nut. 3. Attach gasket to the faucet body male inlet and mount faucet into a top surface sink hole. Washer Locknut Two-Braided Nylon Connector MAN

37 Air and Water Connections Note: All water and air connections to be completed per local codes. The connection procedure (going left to right in the back view illustration below. The example here is for a triple basin processing sink): 1 Water Gun Connect the incoming treated water 2 DI Faucet Connect to the incoming water line hose rated 145 PSI 3 Air Gun Connect to the incoming airline hose rated 145 PSI 4a Connect the incoming cold water for the pre-rinse faucet Pre-Rinse Faucet 1 4b Connect the incoming hot water for the pre-rinse faucet 5a Connect the incoming cold water for the pre-rinse faucet Pre-Rinse Faucet 2 5b Connect the incoming hot water for the pre-rinse faucet MAN

38 Standard Waste Drain Basket (H0150) Both fixed height or adjustable height processing sinks comes with the Standard Waste Drain Basket pre-installed (Part # H0150 pictures below). Note: No drain piping comes pre-installed with fixed height sinks. This is the responsibility of the installer. MAN

39 Lever Handle Waste Drain (H0142) Both fixed height or adjustable height processing sinks can be equipped with pre-installed lever handle waste drains. As needed, parts for the Waste Drain Assembly can be ordered. See the parts lists below for part numbers and descriptions. Item #1 MM-D10-X014 Ø.25 holes Item #1 S Hole pattern sizes Ø.19 /.16 /.12 Item # Part # Description 1 MM-D10-X014 3 Drain Cover (Standard - see hole pattern above) S Drain Cover (Optional - see hole pattern above) 2 H0142 Lever Handle Waste Drain 3 MM-DBN-X0008 Overflow Cap 4 S RD Poly Slip Nut Washer for Dish Washer Connection on H S RD Poly Slip Nut Washer for Reducer 6 H Stainless Steel Drain Reducer and Washer 7 S RD Poly Slip Nut Washer for 1 1/2 Drain 8 S /2 Tailpiece Slip Nut 9 H /2 Stainless Steel Drain Tailpiece 10 H PVC Trap Adapter MAN

40 Drain Pipe Assemblies The drain assemblies PS AH-1DA and PS AH-1DAC are for single, double or triple basin processing sinks. For the adjustable height processing sinks only, the waste drain assembly and drain pipes (PVC or copper) are pre-installed. (PS AH-1DA) (PS AH-1DAC) Item # Part # Description 1 H PVC Trap Adapter 2 PS AH-1DA Drain System 3 PS AH-1DAC PS Copper Drain System MAN

41 Double Basin Drain Pipe Tee Assembly (PS AH-2DA) This is the optional PVC drain Tee Assembly pre-installed only for adjustable height double basin sinks. Item # Part # Description 1 H PVC Trap Adapter 2 PS AH-2DA Drain System MAN

42 Triple Basin Drain Pipe Tee Assembly (PS AH-3DA) This is the optional PVC drain Tee Assembly pre-installed only for adjustable height triple basin sinks. Item # Part # Description 1 H PVC Trap Adapter 2 PS AH-3DA Drain System MAN

43 Connection to Drain (Adjustable Height Sinks) Attach P-trap to drain line, then connect P-trap to either floor or wall drain. Contractor must provide the P-trap and make all drain connections in accordance with local codes. The example below shows a single section drain line for the triple basin processing sink. Drain Line To P-trap MAN

44 Foot Levelers (H ) and Floor Anchor (S PSFA) After the sink is assembled, the water/air lines connected and the sink located in its permanent location, level the sink and secure it to the floor. There are 7 foot leveler locations as circled here. The 2 floor anchors and their correct locations are also shown (highlighted in green). To level the sink, use a wrench to rotate each foot leveler up or down to the desired level height. Raise Sink Lower Sink After leveling the sink, attach the 2 floor anchors to the foot levelers located at both ends of the sink and bolt to the floor in accordance with local codes. 2nd step - Bolt anchor to floor 1st step - Attach floor anchor MAN

45 Assemble Pre-Rinse Faucet Wall Mounts (MM-K50-Y020-Z) 1. Rotate counter clockwise. Remove metal clamp and discard 2. Screw black clamp (H ) onto end of the tube 3. Determine correct length of support rod from wall to riser pipe. 4. Remove support rod by unscrewing the compression nut. 5. Cut rod at non-threaded end to approximate size needed. Wall Bracket Base Ferrule Compression nut Support Rod Riser Pipe Black Clamp MAN

46 Install Pre-Rinse Faucet Wall Mount and Hook Assembly (MM-K50-Y011) 6. Ensure that the sink is in the lowest position when mounting the bracket. 7. Affix Wall Bracket Base securely to the wall. Re-assemble Wall Bracket Base, ferrule, compression nut and support rod. 8. Slide wall mount assembly with black clamp onto the riser pipe. The black clamp should be just below the seam where the Flex Sprayer Hose screws onto the Riser Pipe. See page 47 for Wall Mount assembly maximum/minimum distance from floor locations on the Riser Pipe. 9. To Assemble Spray Head Hook to Riser Pipe, spread (open) the clamp section of hook so that it will slide over the Riser Pipe without marking the finish of the Riser Pipe. Riser pipe 10. Locate the Spray Head Hook on the Riser Pipe minimum distance down from the black clamp. 11. Orient spray head hook with the hook up and assemble to the Riser Pipe. Locate it on the Riser Pipe at about one half of the length of the Riser Pipe. Tighten it after finishing the wall mounting of the Pre-Rinse Faucet. Clamp Spray Head Hook MAN

47 Wall Mount Locations 12. Locate wall mounts along the 18 Riser Pipe at the minimum or maximum distance from the floor as shown below (Sink is shown in its lowest position). These wall mount locations are to prevent collision with the upper nut, or the lower connection to the Riser Pipe. 1270mm 50" LOWEST POSSIBLE DIMENSION TO PREVENT COLLISION mm 58 3/4" HIGHEST POSSIBLE DIMENSION TO PREVENT COLLISION MAN

48 Wall Mounting Air and Water Guns Brackets Use wall anchors and screws to mount both the air and water gun tip brackets. Air Gun Water Gun Qty: 4 screws and 4 anchors for water gun tip bracket. Qty: 2 screws and 2 anchors for the air gun tip bracket. Anchor and screw shown here is an example only. Actual hardware is to be supplied by other suppliers. MAN

49 Adjustable Height Sinks Only - Control Panel Technical Data The Control Panel feature is available only for Adjustable Height Processing Sinks to operate its hydraulics. Features Electrical Specifications 4 Memory Positions Primary Voltage 120V, 10A Digital Display of the height Engine Voltage 24 VDC Overload Protection Nominal Rating Approximately 340 VA Thermal Protection Standby Power <0.6W Nominal Speed 180 min-1 Protection Type IP 20 Electric Motor with Hydraulic Pump Power Supply Memory Control Pad MAN

50 Adjustable Height Sinks Only - Control Panel Setup and Operation Position keys Display Drive UP Down Memory Key At the first power-on, follow these steps: Note: US customers will see the values in the display in terms of US Inches. European customers will see display values in terms of EU Centimeters. 1. First start up a. The display will initially flash 027 (US) or 068 (EU). b. Press the Down arrow button (see illustration above) until the lower US:34 / EU:88cm end position is reached, checking with a tape measure. c. The sink moves down with half speed. Moving up is not possible. d. Adjust the read-out in US inches/ EU Centimeters to reflect the actual height with the 1 button (plus) and the 2 button (minus). e. Moving up or down is not possible. f. Press the S (green button) to confirm. g. After the confirmation the display will flash US: 035 /EU: 088. h. Use the Up arrow button to move to the upper US:42 /EU:107cm upper limit, checking with a tape measure. i. The sink will move at half speed and half power. j. Adjust the read-out in US Inches/ EU Centimeters to reflect the actual upper position height with the 1 button (plus) and the 2 button (minus). k. Confirm with the S button. l. After confirmation the display will flash 107. m. After the confirmation the height is shown and the Control Box is ready for normal operation. 2. Operation up / down a. Press the Down arrow button or the Up arrow button until the desired height of the sink has been reached. b. The display always shows the actual height in US Inches or EU Centimeters. c. The sink moves as long as the key is pressed, or until the end position is reached. MAN

51 Adjustable Height Sinks Only - Control Panel Setup and Operation (continued) 3. Saving of a position a. This function allows the user to save a particular operating height on one of the four preset buttons. b. Press the S button (Display: 5 ). c. Press one of the following buttons: 1, 2, 3, or 4. d. After having pressed one of the position buttons listed above, an S and one of the position buttons is read on the display (i.e. S3 ). e. At the end of the memory procedure, a double Click is heard and after 2 seconds the actual height is read on the display (i.e. 073 ). f. If there is a power failure or the unit is unplugged, the programmed pre-sets are retained (up to 24 hours). 4. Reset of the Control Unit a. Press and hold 1, 2, and the Up arrow at the same time until it flashes S5. The control is now in the adjustment mode. Release 1, 2, and the Up arrow. Press the Up arrow until the display shows S7. Then press S to set. b. Then press the down arrow. The sink will now move down. Checking with a tape measure, lower the sink down to US:34 c. Then hold 2 until it reads 000. Then press S to set. It will then display US: 035 /EU: 088. d. Hold the Up arrow to US:42 /EU:107cm (check the height with the tape measure). Then press 1 until it reads 107. Then press S to set. 5. Setting of Indicated Height a. Press the S button. Display will read 5. b. If the key is not pressed within 5 seconds, the control returns to standard mode again. c. Press the Down arrow button now for about 5 seconds until the display starts flashing. (Example: display flashes: 073 ). d. The height can also be set with the Up (plus) or with the Down (minus) arrow buttons. During this procedure the sink does not move. e. If the position is correctly set, the new height can be saved by pressing the S button. The position is saved and the display stops flashing. The new height is also saved, if no button is pressed within 5 seconds the display stops flashing automatically. MAN

52 Adjustable Height Sinks Only - Maximum/Minimum Height Levels The minimum height from the floor for the adjustable height sink is The maximum extended height from the floor for the adjustable height sink is MAN

53 Adjustable Height Sinks Only - Replacing the PCB Enclosure Assembly Item # Part # Description QTY 1 PCB-001-ASM Kit PCB Enclosure Assembly with 1 power cord 2 H Screw, Self Tapping, 8-32X 1/2 3 3 Removing the Existing Memory Control Pad To remove an existing PCB Enclosure Assembly due to damage and replace it with a new one: 1. Unplug the PCB Enclosure Assembly cord from the Power Supply Unit (located at the back of the sink on the left side). 2. Remove the three 8-32 X 1/2 self- tapping screws (shown in yellow) attaching the old PCB Enclosure Assembly to the sink. 3. Remove the old PCB Enclosure Assembly (shown in blue). MAN

54 Installing New PCB Enclosure Assembly 1. Position the replacement PCB Enclosure Assembly (shown in blue) under the front edge of the sink. Align the three holes of the PCB Enclosure Assembly top with holes in the mounting bracket (shown in green). 2. Re-install the three 8-32 X 1/2 self tapping screws (shown in yellow), attaching the PCB Enclosure Assembly to the sink. 3. Plug it into the bottom receptacle of the sink Power Supply Unit. MAN

55 Programming the Replacement Control Panel After the new PCB Enclosure Assembly has been installed, it must be programmed. 1. Press and hold Buttons 1, 2, and the UP Arrow at the same time until it flashes S5. The Memory Control Pad is now in the adjustment mode. Release Buttons -S5 Press Up Arrow 2. Release Buttons 1, 2, and the UP arrow. Press the UP arrow until the display reads S7. 3. Next, press the S button. S7 Press Set Button 4. Press the DOWN Arrow. The sink will now move down. Verify height of table is 34 with a tape measure. Hold Button #2 Display Reads Press Set Button 5. Press and hold 2 button until 000 is displayed. Press GREEN (SET) Button. Display will now read US: 035 / EU: 088. Press #2 Button 035 Press Set Button 6. Press and hold UP Arrow until the sink raises to US:42 / EU:107cm. Verify height of table is 42 with a tape measure. Hold Up Arrow 42 Hold #1 Button 7. Press and hold 1 button until the display reads 107. Next, press the S button. 107 Press Set Button 8. The Memory Control Pad is NOW ready for use. MAN

56 Sonic Sinks Sonic processing sinks provide a microscopic cleaning method to clean debris from medical instruments. Sonic sinks comes with sink skirting and are available for single, dual or triple basin sinks. An optional back frame for mounting prerinse faucets, spray and air guns is also available. The sonic operation of this type of sink is a plugin and play, that is--simply place the medical instruments on the perforated tray in the basin, fill the basin with fluid, replace the lid, set the desired process time and switch on. Installation and Maintenance The sonic sink should be placed so that its right side (where its power unit is located) is near a 120 VAC GFI power outlet. The DI water faucet must be installed directly over the sonic basin. Upon installation of the sink, ensure that there is adequate ventilation at the site as the temperature can rise, developing a large amount of steam as a result of heating or the energy from ultrasonic effect. Sonic sinks are maintained and cleaned in the same manner as any other stainless steel processing sink mentioned in this manual. How a Sonic Sink Cleans Ultrasonic energy introduces high and low pressure phases into a cleaning solution, which creates small vacuum bubbles throughout the solution. Once these bubble reach a critical size, they violently implode creating an intense scrubbing action (a process known as ultrasonic cavitation). These bubbles are microscopic in size and scrub the complex surfaces of a part to be cleaned. To create ultrasonics energy, piezoelectric transducers are bonded to the sink tank. An ultrasonic generator converts line voltage to a high frequency pulse that is applied to the transducers. The crystals in the transducers expand and contract with these electrical pulses creating acoustical energy in the solution. This acoustical energy creates the pressure changes leading to ultrasonic cavitation. The type of cleaning solution used (which increases the number of bubbles) and the time/ temperature setting greatly contributes to the effectiveness of the sonic cleaning operation. MAN

57 How to Ultrasonically Clean Medical Instruments IMPORTANT: Ultrasonic cleansing is NOT a sterilization process, but a preliminary cleaning process. Immediately after medical use, rinse the medical instruments in cool running tap water to remove blood and other contaminants. DO NOT use hot water as this will cause protein substances to coagulate and harden. Separate medical instruments by metal type and process them in batches (for example-- do NOT mix chrome, plated and stainless steel in the same cleaning cycle). Place instruments on the perforated tray in the sonic basin. Hinged instruments (like scissors) should be in an open position. Make sure sharp instruments do not touch other instruments. Stacking of instruments should be avoided. Fill the Sonic Basin with a solution of DI water and enzymatic detergent according to manufacturer s recommendations. Make sure that the instruments are fully submerged. Start the sonic sink and allow the sonic cleaning operation to process the instruments the required length of time. Then drain the basin and remove the instruments. Rinse the instruments thoroughly in DI water to remove the ultrasonic cleaning solutions and any remaining soil. All remnants of the cleaning solution must be rinsed off. Otherwise, discoloration of instruments will occur during autoclaving or heat sterilization. Dry instruments thoroughly with a clean towel to minimize corrosion and water spots. Inspect each instrument. Lubricate each instrument after rinsing and before the sterilization cycle. (Lubricant provided by other suppliers). The instruments are now ready for sterilization. Cleaning Solution Agents Used to Clean Instruments Ultrasonically Citric-based (a mildly acidic, general purpose cleaner for passivating steel and titanium to create a rust-free surface) Enzymatic-detergents (Removes protein-based contaminants, such as blood, excrement, human tissue, mold, mildew and bacteria) De-ionized water (Removes surface contaminants, light finger oils, and mineral deposits). Note: The cleaning solution agents to be provided by other suppliers. Use according to manufacturer s recommendations) MAN

58 Safe Operation of the Sonic Sink The Auto On/Off Control and Sonic Generator Access panel are located on the front at the right hand side of the sink. (See red circled area). Sonic sink shown here with optional feature Sonic Sink Faucet Rack S Plug in the sonic power cord to the power outlet. Start the sonic cleaning process by rotating the Auto On/Off switch clockwise to the desired time setting. The maximum auto time setting is 30 minutes. The Hold setting allows the sonic process to continue until it is switched off manually. Place the sonic basin cover on the sonic basin while sonically cleaning to prevent evaporation of the bath fluid and reduce odor. Auto On/Off Switch DO NOT switch on the sonic sink basin while it is empty of cleaning fluid. The cleaning tank must be filled with fluid to at least 7/8 full (or 1 to 1 1/4 inches from the basin top). Use ONLY the cleaning fluids approved for use with ultrasonic applications. DO NOT use flammable or explosive fluids. NEVER put your hands in the tank when the ultrasonic sink is ON. Always switch OFF the ultrasonic sink and drain out the fluids before inserting and removing the instruments to be cleaned. The ultrasonic energy and hot fluid may cause burns. Do not leave the ultrasonic cleaner unattended during operation. MAN

59 Accessing the Sonic Generator This generator is a 1000 Watt, 40 Khz appliance. The sonic settings are pre-set by the factory. Ordinarily, there is no need to adjust the settings except if: During a power shut-down the battery backup fails. The settings must then be reset Or to adjust the intensity (frequency) of the sonic operation. Access the controls by removing the four screws and removing the Sonic Generator Access cover panel. Generator panel features an illuminated LCD display, I/O Select button (enable/disable, selection button depending on menu function), a green light HF indicator (HF output active), a red light Error indicator (sonic system error), Up/Down button (settings and adjustment of menu parameters). Manual power control settings When display SONIC on/off Press + key to scroll the display until EDIT Set power Press I/O Select - to display Set power 100% Press I/O Select - to exit from the power settings. Remove the interface connection from the back of the generator. Press I/O Select - ACCESS denied Press I/O Select - Enter Freq Press I/O Select - EDIT Remote Press I/O Select Press I/O Select - EDIT Remote Press I/O Select Press I/O Select Press I/O Select Press + and - keys to change the power setting manually. Press + key to scroll until the display SONIC on/off Remote ON/OFF settings Use + key to scroll the display until Service ACCESS Press and hold both + and - keys until display Access accepted Use + key to scroll until the display Enter Remote IO Use + key to scroll until the display Remote Low act (use +/- keys to change Remote low act or Remote high act or off.) Use + key to scroll until the display QUIT Use + key to scroll until the next display QUIT Use + key to scroll until the display SONIC on/off I/O Select Down Button Display HF Indicator On/Off Switch Error Indicator Up Button MAN

60 Sonic Sink Parts List Top View Showing Sonic Sink Lid and Grate exploded View of Sonic Sink parts (Sink Top, Sonic Sink Front Panel and Side rendered half transparent for clarity) Item # Part # Description QTY 1 S SL Sonic Sink Lid W/ Latch 1 2 T WM Perforated Tray Weldment 1 3 S WM Sonic Access Cover 1 4 SS-DS4 Sonic Sink Generator 1 5 S0262 Auto Shut-Off Timer 1 6 S Sonic Sink Access Panel 1 ACC 7 H0168 Tamper Resistant Hospital Grade GFCI 1 Receptacle 8 H Flat Head Screw Undercut #8 x.50 LG 12 MAN

61 Adjustable Height Sonic Sinks Only - Use Caution When Lowering the Sink Height On adjustable sonic sinks, sink misalignment can occur if trash cans or other obstructions are placed under the sink during use. When the sink is lowered, the obstruction causes the sink to lower improperly. When this is happens, the tail piece cuts into the inside of the plumbing, causing the plumbing to prevent the sink from moving freely and causing plumbing leaks. (Sink is shown with the optional Sonic Sink Faucet Rack S ) Caution: Remove obstructions under sink to prevent damage when using the hydraulic system to adjust sink height. MAN

62 Instructions for Cleaning Stainless Steel Processing Sinks Stainless Steel Sinks must be cleaned on a regular basis to prevent any unnecessary damage to the stainless steel surfaces. When cleaning Stainless Steel Sinks, make sure to use the proper approved cleaning agents and cleaning materials. CAUTION DO NOT USE these Cleaning Materials CAUTION DO NOT USE these Cleaning Agents Abrasive Pads Hard Water (water with a ph reading above 7.0). Scrapers Hydrochloric Acid Steel Wool Steam or high pressure water Wire Brushes Bleach or any compounds containing chlorine or Sodium hypochlorite, or ammonium chloride salts. Approved cleaning materials and agents Soft, clean lint-free cloth Non-abrasive cleaning pads Soft bristle brush Mild detergents Sodium Bicarbonate (baking soda) Distilled water (ph rating 7) alone or with a mild detergent White vinegar (in a spray bottle) Isopropyl Alcohol Hospital-grade non-bleach disinfectants Cleaners approved for use on stainless steel Cleaning Stainless Steel Surfaces 1. Using a damp, lint-free cloth and approved cleaner, wipe down the entire exterior surface of the stainless steel sinks. Using a damp, lint-free cloth with distilled water and a mild detergent, wipe down the entire exterior surface of the stainless steel sinks. 2. Let cleaned sinks air dry. Cleaning Decals or Printed Labels Use only distilled water and a mild detergent applied with a clean, dry lint-free cloth to clean decals or printed labels. Cleaning agents can remove or smear any printing from decals and print labels. Cleaning agents can damage plastic materials used in manufacturing covers for electronic items such as touch-screen pads. MAN

63 Index A Air Gun Air Inlet Assy, Hose Connections 23 Parts List 22 Tips Insertion & Removal 25 Use and Cleaning 26 B Brackets Wall Mounting, Air/Water Guns 48 C Connections Air & Water 37 Drain (Adjustable Height Sinks) 43 Control Panel (Adjustable Height Sinks) Control Panel Setup & Operation 50 Installing New PCB Enclosure Assembly 54 Maximum/Minimum Height Levels 52 Programming the Replacement Control Panel 55 Replacing the PCB Enclosure Assembly 53 Technical Data 49 D DI Water Faucet Installation 36 Parts List 35 Drain Pipe Assemblies Parts List 40 Tee Assembly, Double Basin Parts List 41 Tee Assembly, Triple Basin Parts List 42 P Power (Adjustable Height Sinks) Requirements 8 Source Location 11 Pre-Rinse Hot/Cold Water Faucet Add-on Faucet and Body Installation 20 Add-on Faucet & Body Installation 20 Assembly 14 Base Faucet Installation 18 Parts List 17 Base Faucet Assembly Installation 18 Parts List 17 Gooseneck Spring, Assembly 16 Hook Assembly, Installation 46 Operation and Maintenance 21 S Parts List 13 Spray Head Assembly and Grip Parts List 15 Wall Mount Assembly 45 Installation 46 Location from Floor 47 Sink Adjustable Height Only Caution When Lowering 61 Max/Min Heights 52 Power Source Location 11 Cleaning Stainless Steel 62 Components Top Level Parts List 9 Floor Anchors 44 Floor Levelers 44 General Specifications 7 Installation, Overview 10 Placement Requirement Distance from Wall for Brackets 12 Utility Requirements 7 Sonic Sinks 56 Accessing the Sonic Generator 59 Caution When Lowering the Sink Height 61 Cleaning Solution Agents 57 Cleaning Ultrasonic Medical Instruments 57 Installation and Maintenance 56 Safe Operation 58 Sonic Sink Parts List 60 W Warranty Information 64 Waste Drain Lever Handle Parts List 39 Standard 38 Water Gun Cleaning Instructions 34 Parts List 27 Safe Use 33 Tip Attachments, Purpose 32 Tip Bracket Assembly 31 Water Inlet Assy & Hose Connections 28 MAN