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1 Mob: Fax: Mob: (0) TIMESHEET REPORT COFELY GDF SVEZ PAUL HOWARD - CONT. SURVEYOR SITE NAME & ADDRESS (PLANT OWNER F-GAS) ENGINEER STEVE ORLANDO CLIENT ASSET NUMBER MATE PREVENTATIVE PLANNED MAINTENANCE - MAJOR MANUFACTURER McQUAY MODEL WMC 250D.2 XE ST PPM05_ : CUST ORDER: SERIAL No. OV /20/1 YEAR INSTALLED 23/02/2013 PLANT LOCATION BASEMENT PLANT AREA REFRIGERANT TYPE R134A QUANTITY (KG) 300 KG WORK CARRIED OUT: ATTENDED SITE AND CARRIED OUT PPM MAINTENANCE AS DETAILED ABOVE. REFER TO MAINTENANCE SCHEDULES FOR FAULTS FOUND. ENGINEERS TIME ON SITE & TRAVEL MATERIALS USED DAY DATE START FINISH TRAVEL TOTAL COMPLETE Y/N MILEAGE No. ENG QUANTITY DESCRIPTION MON TUES WED 12/11/ :30 13: Y 45 1 THUR FRI SAT SUN CUSTOMER TO SIGN FOR ENGINEERS TIME ON SITE ENGINEER SIGNATURE: CUSTOMERS SIGNATURE: F-GAS QUALIFICATION: C&G 2079 PART 1 : PAUL HOWARD SIGNATURE DATE: 12/11/2014 CUSTOMERS JOB TITLE: CONT. SURVEYOR ADDITIONAL WORKS RECOMMENDED / REQUIRED: * COMPRESSOR 2 IS SUFFERING FROM BEARING CALIBRATION AND SEIZING FAULTS. MANUFACTURE WARRANTY INSPECTION REQUIRED. * PRESSURE RELIEF VALVES MISSING BURSTING DISKS AS PER BS EN 378; REFRIGERANT CHARGE OF 300 KG. VENT LINE UNDERSIZED. * NO MECHANICAL HIGH PRESSURE SAFETY SWITCH. DOES NOT CONFORM TO BS EN 378. INFORM INSURERS OF SHORTFALL. * TURBOCOR COMPRESSOR SUFFERS FROM INVERTER OVER TEMPERATURE TRIPS DUE TO POOR REFRIGERANT COOLING FEED. INVESTIGATION REQ. * CONDENSER FLOW SWITCH OPERATES CORRECTLY, IT ACTUALLY HAS NO EFFECT ON THE RUNNING / ALARMING OF THE CHILLER, INVESTIGATION REQ. * HIGH COMPRESSOR STARTS. REVIEW OF CONTROL STRATAGY REQUIRED. ISO9001:2008. CUSTOMER SATISFACTION: 1= UNSATISFIED 2= BELOW AVERAGE 3= MET EXPECTATION 4= ABOVE AVERAGE 5= EXCELLENT CUSTOMER COMMENTS ABOUT PERFORMANCE ON THIS JOB / CONTRACT:
2 F-GAS & BOTTLE LOG SITE NAME & ADDRESS (PLANT OWNER F-GAS) ENGINEER STEVE ORLANDO CLIENT ASSET NUMBER QUALIFICATION C&G 2079 PART 1 MANUFACTURER MODEL SERIAL REFRIG TYPE REFRIG QUANTITY McQUAY WMC 250D.2 XE ST OV /20/1 R134A 300 KG VIRGIN REFRIGERANT BOTTLE LOG (KG) DATE RECEIVED DELIVERY NOTE NUMBER BOTTLE NUMBER SUPPLIER REFRIGERANT BOTTLE TYPE GROSS WEIGHT TARE WEIGHT NET WEIGHT NET USED DATE RETURNED RETURNS NOTE NUMBER RECOVERY BOTTLE LOG (KG) DATE RECEIVED DELIVERY NOTE NUMBER BOTTLE NUMBER SUPPLIER REFRIGERANT RECOVERY TYPE TARE WEIGHT RECOVERED NET RECOVERED USED GROSS WEIGHT DATE RETURNED WASTE TRANSFER NOTE F-GAS REFRIGERATION LOG RECORD REFRIGERANT ADDITIONS DATE ENGINEER AMOUNT ADDED (KG) REASON FOR ADDITION REFRIGERANT REMOVALS DATE ENGINEER AMOUNT REMOVED (KG) REASON FOR REMOVAL REFRIGERANT LEAK TEST DATE ENGINEER TEST RESULT FOLLOW UP ACTIONS REQUIRED 12/11/2014 STEVE ORLANDO FAIL PPM - ELECTRONIC LEAK PASS. FAILED ON PRV & H.P SWITCH F-GAS SHORTFALLS FOLLOW UP ACTIONS DATE ENGINEER RELATED TO TEST ON ACTIONS TAKEN 12/11/2014 STEVE ORLANDO 05/12/2013 BS EN 378 STANDARD REQUIRES H.P SWITCH & RELIEF IND. ON PRV'S. QUOTATION RE-SUBMITTED TESTING AUTOMATIC LEAK DETECTION SYSTEM (IF FITTED) DATE ENGINEER TEST RESULT COMMENTS 12/11/2014 STEVE ORLANDO PASS PPM - FIXED LEAK DETECTORS CORRECTLY ALARMED DURING TESTING
3 PPM REPORT - TURBOCOR CHILLERS COFELY GDF SVEZ PAUL HOWARD - CONT. SURVEYOR SITE NAME & ADDRESS ENGINEER STEVE ORLANDO CLIENT ASSET NUMBER PREVENTATIVE PLANNED MAINTENANCE - MAJOR F-GAS QUALIFICATION C&G 2079 PART 1 MANUFACTURER McQUAY MODEL WMC 250D.2 XE ST PPM05_ : CUST ORDER: SERIAL No. OV /20/1 YEAR INSTALLED 23/02/2013 PLANT LOCATION BASEMENT PLANT AREA REFRIGERANT TYPE R134A QUANTITY (KG) 300 KG TT350-H13-1-HL-E-O-CE /02/2018 COMPRESSOR 1 MODEL: PART No: SERIAL: CAPACITOR EXP. TT350-H13-1-HL-E-O-CE COMPRESSOR 2 MODEL: PART No: SERIAL: CAPACITOR EXP. 28/02/2018 COMPRESSOR 3 MODEL: PART No: SERIAL: CAPACITOR EXP. COMPRESSOR 4 MODEL: PART No: SERIAL: CAPACITOR EXP. COMPRESSOR Min/Maj UNIT CONDITION Min/Maj OPERATIONAL CONTROL Min/Maj *5 GG Check Covers are Secure G Check Panels & Paintwork Comp #1 Comp #2 Comp #3 Comp #4 GG Check Electrical Harnesses G Check Insulation 41.7% - Loading Demand Hours Run Inspections Required G Check Pipe work 110.0% - Inlet Guide Vane LIQUID INJECT Min/Maj G Check Solenoid Valves KPaG - Suction Pressure GG Check Injection Valve Operation GGG Check Motorised Shut-off Valves KPaG - Discharge Pressure SUBCOOLER Min/Maj G Door Seals, Hinges & Latches 6.1 Deg C - Suction Temp Check TX Valve Operation DRY Site Glass Cond Deg C - Discharge Temp Check Plate HX Operation 40.0 KPaD Evaporator Water Box P.D 38.1 Deg C - SCR Temp AIR CONDENSERS Min/Maj 20.0 KPaD Condenser Water Box P.D 38.7 Deg C - Cavity Temp Condition of Coils NOT TESTED Glycol CW / CondW 48.4 Deg C - BMCC Temp 64.8 Deg C Check Fans SENSOR CALIBRATION Min/Maj - Inverter Temp AIR CONDENSERS Maj Check Ambient Sensor 9.5 Deg C Chilled Water On Condenser Coils Brushed GG Check Chilled Water Sensor/s 7.6 Deg C Chilled Water Off Condenser Chemical Cleaned GG Check Condenser Water Sensor/s 10.6 DegC Ambient S & T CONDENSERS Maj *2 GG Check Turbocor Temp. Sensors 16.7 Deg C Cond Water On Remove End Covers *2 GG Check L.P Transducer/s 19.4 Deg C Cond Water Off Condition of Tubes GG Check H.P Transducer/s MAGNETIC BEARING MONITORING Maj GG Condition of Water Boxes *3 G/B Check Safety Flow Switch/s / Interlocks Comp #1 Comp #2 Comp #3 Comp #4 GG Check for Water Leaks F-GAS CHECKS Min / Maj - Axial Un-Balance CONTROL PANELS Min/Maj G Check Refrigerant Charge 0.04% - Front Radial Unbalance G Check Main Wiring Y Leak Test with Electronic Detector 0.56% - Rear Radial Unbalance G Check Electrical Connections N/N Leaks Found / Repaired Amps - Axial Bearing Force G Check Compressor buss Bars *4 B Check Pressure Relief Valves 0.11 Amps - Front X Bearing Force GG Check Inductor & Harmonic Filter 28/02/2018 PRV's Five (5) Year Anniversary 0.18 Amps - Front Y Bearing Force G Check Main Controller *4 B Check PRV Vent Line 0.17 Amps - Rear X Bearing Force G Check EEV Driver Interface G Check Fixed Leak Detection Syst Amps - Rear Y Bearing Force Check EEV Battery Pack Y Are There Health & Safety Risks COMPRESSOR MAP Min/Maj Check Fan O/L COND FAN MOTOR CHECKS Maj - Power Input Check Cond Fan Voltage Reg RPM - Shaft Speed 0.28% 20.7 kw 7.0 Deg C 1.6 Deg C 7.5 Deg C Temp Control S.P % - Efficiency Temp Control Range Capacity Seq. / BMS Control S.P Compression Ratio SAFETY LIMITS Min/Maj (780 D ) 1900(1100 D ) Hours Run Micro Manual (1659 D ) 2654(1659 D ) No. Starts 10.0 BarG *1 H.P Cut-Out OPERATION CHECKS Maj *D is Difference from last ppm 1.7 BarG 1.1 Deg C L.P Cut-Out SOFTWARE REF Min/Maj System #1 System #2 System #3 System #4 LTL Cut-Out MICROTECH II Chiller Software Ref *2 0.0 Deg K Suct Superheat *1 Actual H.P Cut-Out Press 10K-7F2E Chiller Software Rev 5.3 Deg K Disch Superheat 80.0 Deg C 75.0 Deg C 75.0 Deg C Cavity Temp Alarm Turbocor BCM Rev - Full Load Inverter Temp Limit 210 Turbocor Config Ver 45.5% EEV Position SCR Temp Limit Turbocor CC Rev Y IS FURTHER WORK NEEDED. *1 *2 *3 *4 *5 NO MECHANICAL HIGH PRESSURE SAFETY SWITCH. DOES NOT CONFORM TO BS EN 378. INFORM INSURERS. TURBOCOR TEMPS IN DegF. INCORRECT SATURATION TEMPERATURES RELATIVE TO PRESSURES. CONDENSER FLOW SWITCH OPERATES CORRECTLY, IT ACTUALLY HAS NO EFFECT ON THE RUNNING / ALARMING OF THE CHILLER, INVESTIGATION REQ. PRESSURE RELIEF VALVES MISSING BURSTING DISKS AS PER BS EN 378; REFRIGERANT CHARGE OF 300 KG. VENT LINE UNDERSIZED. COMPRESSOR 2 IS SUFFERING FROM BEARING CALIBRATION AND SEIZING FAULTS. MANUFACTURE WARRANTY INSPECTION REQUIRED. ENGINEER SIGNATURE: CUSTOMERS SIGNATURE: DATE: 12/11/2014
4 PPM REPORT - CHILLER LOGS SITE NAME & ADDRESS ENGINEER STEVE ORLANDO CLIENT ASSET NUMBER F-GAS QUALIFICATION C&G 2079 PART 1 PREVENTATIVE PLANNED MAINTENANCE - MAJOR MANUFACTURER McQUAY MODEL WMC 250D.2 XE ST PPM05_ : CUST ORDER: SERIAL No. OV /20/1 YEAR INSTALLED 23/02/2013 BASEMENT PLANT AREA R134A 300 KG PLANT LOCATION REFRIGERANT TYPE QUANTITY (KG) TURBOCOR COMPRESSOR LOG CAPTURE SYSTEM 1 COMPRESSOR 1 SYSTEM 1 COMPRESSOR 2 SYSTEM 1 COMPRESSOR 2
5 PPM REPORT - CHILLER FAULT LOGS SITE NAME & ADDRESS ENGINEER STEVE ORLANDO CLIENT ASSET NUMBER F-GAS QUALIFICATION C&G 2079 PART 1 PREVENTATIVE PLANNED MAINTENANCE - MAJOR MANUFACTURER McQUAY MODEL WMC 250D.2 XE ST PPM05_ : CUST ORDER: SERIAL No. OV /20/1 YEAR INSTALLED 23/02/2013 BASEMENT PLANT AREA R134A 300 KG PLANT LOCATION REFRIGERANT TYPE QUANTITY (KG) TURBOCOR COMPRESSOR FAULT LOG CAPTURE SYSTEM 1 COMPRESSOR 1
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