Laundry Soap Production Line

Size: px

Start display at page:

Download "Laundry Soap Production Line"

Morgan White
5 years ago
Views:

1 Laundry Soap Production Line Capacity: kg/hr Contents I. Project Instruction II. Production Process Flow Chart (see attachment) III. Specifications and Quotation of Equipments IV. Installation, Testing and Training I. Project Instruction This product line is a soap complete line starting from oil melting, saponifying, vacuum drying and cooling, milling soap noodles twice and then cutting into soaps. This product line has advanced technology including covering less floor area, consuming less energy, saving human resources, automating processes, producing high quality soaps with 50 to 80% fatty acid content. Please notice that: It is a turn-key project. The professional team provide you all machines and accessories, the whole process of production, formula, layout design, machines installation, products trial etc. all solution according to your requirements. The quotation includes all except: boiler, workshop building, heat insulating material, wires, packing machine, and consumable materials for installing (welding rod, crane, electric welder, etc.). 1. Production Requirements: a. Steam boiler: 2 MT. b. Workshop area: larger than 300 m². (L: 35m, W: 9m, H: 7m) c. Power: greater than 110 kw, 380 V, 50 HZ. d. Water: Circulating water for vacuum drying system: 40 m 3 ; Production water. e. Capacity: kg/hr, ton/day. Oil consumption: 2.5 ton/day. f. Worker: workers. 2. Material and Consuming for producing soap: Oil or fat of plant or animal (palm oil, coconut oil, tallow oil, etc.), caustic soda (NaOH), sodium-chloride (NaCl), sodium silicate, fragrance, pigment, etc. 3. Production Process: Mix and melt oil --> Saponification --> Add other ingredients --> Vacuum drying --> Soap noodle --> Grinding -- > Vacuum extruding --> Cutting. II. Production Process Flow Chart of Laundry Soap (in the attachment)

III. Specifications and Quotation of Equipment 1. Carburetion Workshop: Mix kinds of oil together on the basis of the formula. Deposit and take out the unsaponifiables.

1 $1,670 Water Pump, Oil Pump, Caustic Soda Pump Power: 1.5 kw/pcs. 3 $3,350 Seamless Tube (φ76x3.5) (φ57x3.5), etc. some $1,670 Valve φ65, φ40, etc. some $850 Flange, screw, elbow, gasket.

2 III. Specifications and Quotation of Equipment 1. Carburetion Workshop: Mix kinds of oil together on the basis of the formula. Deposit and take out the unsaponifiables. 1 Carburetion Pool Mix kinds of oil together on the basis of the formula. Volume: 4 m 3. 1 $850 Field work 2 Storage Tank for Refine Oil Size: φ1800 X 2500, 6.5 m 3 ; Feature: With coiler inside. 1 $1,670 Water Pump, Oil Pump, Caustic Soda Pump Power: 1.5 kw/pcs. 3 $3,350 Seamless Tube (φ76x3.5) (φ57x3.5), etc. some $1,670 Valve φ65, φ40, etc. some $850 Flange, screw, elbow, gasket. some $350 Total $8, Oil and Fat Saponification Workshop: Oil and alkali do reactions in the saponification cauldrons It is a good combination of four saponification cauldrons, water circulates from No.1 cauldron to No.4, it saves water, NaOH and NaCl at the most. 3 Saponification Cauldron Saponification between oil and NaOH, lasting about hrs. Sufficient reaction. Save water. 4 $10,000 Field work Size: φ2200 X 2500, 10 m 3 ; Auxiliary facilities: liquid caustic soda pool. High Temperature and High Power: 5.5 kw/set. Pressure Soap Pump 2 $2,500 Seamless Tube (φ76x3.5)(φ57x3.5), etc. some $1,670 Valve φ76, φ48, etc. some $850 Flange, screw, elbow, gasket. $200 Total $15, Soap Vacuum Drying system: To make soap materials flash dry and cool. To control the fatty acid content from 50% to 80%. To improve the quality of soap materials. 4 Ingredients Mixture Tank 5 Heat Exchanger Put essence, pigment in the liquid soap. Heating and mixing. Size: 1.8 m 3, φ1200x1500; Feature: with pipe liner, heating and mixing; Power: 4 kw/set. Heat the liquid soap rapidly. Size: φ325 X $13,000 1 $11,350

6 Vacuum Spray Dryer The vacuum dryer makes the soap flakes thinner and evener, and cools them down more quickly, to improve the quality of soap noodles.

It has various kinds spray nozzles to spray soap flakes and together with pellitizer to produce soap noodles with various fatty acid content. 1 $26,000 7 Fine Separators Capacity: 1000-1500 kg/hr.

1 $200 Pelletizer The pelletizer is used to press the vacuum dried soap materials into soap noodles. 11 Capacity: 1000-1500 kg/hr. 1 $23,000 Power: 15kW.

3 6 Vacuum Spray Dryer The vacuum dryer makes the soap flakes thinner and evener, and cools them down more quickly, to improve the quality of soap noodles. Adopt vertical gear reducer and the inside oil pump lubricates automatically. It has various kinds spray nozzles to spray soap flakes and together with pellitizer to produce soap noodles with various fatty acid content. 1 $26,000 7 Fine Separators Capacity: kg/hr. Screw diameter: Φ1200 mm. Separate the soap powder from the water when vacuum drying. 1 $3,350 8 Barometric Condenser Condense water from the soap. 1 $3,000 9 Eliminator Draw off water. 1 $200 Pelletizer The pelletizer is used to press the vacuum dried soap materials into soap noodles. 11 Capacity: kg/hr. 1 $23,000 Power: 15kW. Screw diameter: Φ Stage Vacuum Pump Keep the vacuum system in vacuum state. Power: 15 kw. 1 $9,670 Buffer Tank of Vacuum Protect the vacuum pump from steam water. Pump Size: φ600 X $1,000 Soap pump: Special constructure, draw liquid soap from ingredients mixure tank to heat Soap pump,water pump exchanger. Power: 7.5 kw. 2 $2,670 Water pump: For water circulating. Power: 5.5 kw. Seamless Tube and valve φ76 φ48, ect. several $3,350 Flange, screw, elbow, etc. several $350 Total $96, Finishing Line: Mill soap noodles twice, vacuum extruding soap bar, cut soap cakes, at the same time stamp logo on soap cakes. 12 Three-roll Grinding Mill Three-Roll Grinding Mill is used to grind, press the material to increase its density and quality. 1. Roll diameter: Φ Roll length: 580mm 3. Motor power: 7.5kw 4. Roll speed ratio: 1:3:9 5. Dimension: 1500x1200x1000mm 6. Weight: 2400kg 2 $10,670

4 13 Vacuum Plodder Double-Layer Single-Screw Vacuum Plodder is used to grind, refine and press the material to change the molecule space and make it into bar. 1. capacity: kg/hr 2. Screw Dia: 200 mm 3. Speed: top 15; bottom: Power: top: 5.5kW; bottom: 7.5kW 5. Dimension: 4200x1200x Weight: 5500kg 1 $16, Cutting Machine Conveyors Vacuum pump This cutting machine is used to cut soap into bars and blocks. At the same time, the logo or pattern are stamped on the soaps. It runs by the moving of soap bar from the vacuum plodder. 1. Capacity: According to the speed of vacuum plodder. 2. Appearance Soap size(l,w,h): is good and (3-40)x(1-10)x(1-3.5)cm operation is stable, non-noise and anti-dust. Famous decelerator is used. Power: kw/pcs For vacuum plodder. Power: 2.35 kw. 1 $1,650 Wooden Case 4 $4,000 1 $670 Total $33, Others: Accessories. Equipment Support, Used in carburation pool, saponification Operating Platform, Ladder, cauldrons, and vacuum system. etc. Control machines, big brand electrical Distribution Box components. $20,000 3 $4,500 Wooden Case Other charges Transportation & customs clearance charges $3,500 Total $28,000 Total Amount in USD(FOB QINGDAO) IV. Installation, Testing and Training $182, Seller will manufacture the equipment, offer technology, assist to install and test the equipment and pipelines. Two engineers will assist to install and test. Typical installation time is 2-3 months and testing is about 7-10 days. 2. Seller will offer formula, technique and staff training, and guarantee the product line to produce good products. 3. Buyer should bear salary, air tickets and accommodation for engineers. When a translator is needed, buyer should pay the same. Salary for each engineer is 60 USD/day. 4. Quality guarantee: one year from date of acceptance (excluding neglegence or improper operation). 5. Quotation excludes boiler, workshop, heat insulating material, wires, packing machine and consumable materials for installing (welding rod, crane, electric welder, etc.). 6. Delivery lead time: days after receipt of deposit. 7. The above quotation is FOB Qingdao, China. And valid till 31th, December Buyer should bear the shipping cost of 3x40'GP containers for the equipment. 9. Payment terms: 40% deposit by TT. When production is completed, buyer comes to our company to test the machines and make the trial-product. Buyer should pay the 60% balance by TT or LC before the equipment leaves the factory.

5 BANK A/C : Payment To: Junyu Industrial Group Limited Bank name: HSBC Hong Kong Des Voeux Road Central Branch Bank Add.: Rm Units , 8/F, Low Block, Grand Millennium Plaza, 181 Queen s Road Central, Hong Kong A/C: Bank Code: 004 Bank Swift Code: HSBC HK HHHKH Add: 2708 MERCHANT TOWER, 161EAST LUJIAZUI RD, SHANGHAI, CHINA Tel: *818 Fax: Contact:Mr. Alex Skype: jouyu12 sales14@jouyu.com Web:

PROJECT REPORT. HYT 4 Color Flexo graphic Printing Machine

PROJECT REPORT. HYT 4 Color Flexo graphic Printing Machine RADIANCE INDIA 115 B Empire State Building, Ring Road Surat-395002 (Guj) INDIA Mobil :- 919687611676, 02616642006 Email id :-info@radianceindia.co Web site:- www.radianceindia.co PROJECT REPORT HYT 4 Color