HISTORICAL OF SAMPLE RECEIVED EXAMINED SECTIONS

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2 HISTORICAL OF SAMPLE RECEIVED BVLCIE CHINA RECORDED N DETAIL OF THE SAMPLE SPECIAL REMARKS SZ130513/006 Original sample None SZ130328/002 Original sample None SZ130328/001 Original sample None EAMINED SECTIONS The full tests have been required on a range of lighting: models CM-PL14W-24018, CM-PL54W , CM-PL72W and their related LED drivers. The models covered in this report are class III recessed luminaire used with LED drivers which are not approved. Because these lighting are similar constructions except differences as listed in table 1 below, we performed the tests as below for luminaire part. All sections for the model CM-PL72W Sections 0-8, 11, 12.4 for the model CM-PL14W Sections 0-8, 11 for the model CM-PL54W Table 1 Model number LED controlgear LED Quantity & Spec. Shape & Dimension CM-PL14W CM-PS-14W 120 x 0.1W/SMD3014 Round/240x18 CM-PL54W CM-PS-54W 480 x 0.1W/SMD3014 Rectangle/600x600 CM-PL72W CM-PS-72W 640 x 0.1W/SMD3014 Rectangle/600x1200 For LED controlgears, the models CM-PS-54W and CM-PS-72W have same PCB layout, circuit diagram and outlook except the controlgear CM-PS-54W doesn t use 30mΩ resistor at the place of D10A and RS1A on PCB, we performed the tests as below for LED controlgear. All sections for the model CM-PS-72W and CM-PS-14W. Construction checking for the model CM-PS-54W. These lighting equipments are also evaluated according to the IEC 62471:2006, and it is classified as exempt group for LED, please refer to the test report LEY-13MA157LTZP dated on June 7, All samples listed (models CM-PL14W-24018, CM-PL54W , CM-PL72W ) are covered by the conclusion on page 1. Honghualing Industrial Park, Liu ian Road, ili Page 2 of 40

3 Raing label of luminaire: stuck on the back of light COPY OF RATING PLATE: None Raing label of controlgear: stuck on the back of light None Only markings in English Language present on the sample tested were checked and validated during this examination. The text required by the standard should be translated into the official language of the country where the will be sold. Honghualing Industrial Park, Liu ian Road, ili Page 3 of 40

4 PICTURE OF THE SAMPLE TESTED: Model: CM-PL14W Honghualing Industrial Park, Liu ian Road, ili Page 4 of 40

5 PICTURE OF THE SAMPLE TESTED(CONTINUED): Model: CM-PL14W (for use with CM-PL14W ) Honghualing Industrial Park, Liu ian Road, ili Page 5 of 40

6 PICTURE OF THE SAMPLE TESTED(CONTINUED): Model: CM-PS-14W (for use with CM-PL14W ) Honghualing Industrial Park, Liu ian Road, ili Page 6 of 40

7 PICTURE OF THE SAMPLE TESTED(CONTINUED): Model: CM-PL Honghualing Industrial Park, Liu ian Road, ili Page 7 of 40

8 PICTURE OF THE SAMPLE TESTED(CONTINUED): Model: CM-PL72W Honghualing Industrial Park, Liu ian Road, ili Page 8 of 40

9 PICTURE OF THE SAMPLE TESTED(CONTINUED): Model: CM-PS-72W (for use with CM-PL72W ) Model: CM-PS-54W (for use with CM-PL ) Honghualing Industrial Park, Liu ian Road, ili Page 9 of 40

10 PICTURE OF THE SAMPLE TESTED(CONTINUED): Model: CM-PS-72W (for use with CM-PL72W ) Model: CM-PS-54W (for use with CM-PL ) Note: (1) the controlgear CM-PS-54W doesn t use 30mΩ resistor at the place of D10A and RS1A on PCB; (2) The input cord length of luminaire is shorter than 80mm. Honghualing Industrial Park, Liu ian Road, ili Page 10 of 40

11 DESCRIPTION Trademark: SuperLED Electronic Co., Limited Type of : Recessed luminaires Type / model: CM-PL14W-24018, CM-PL54W , CM- PL72W Color of enclosure: See pages V for model CM-PL14W-24018; Rated Voltage (V): 42V for models CM-PL54W and CM- PL72W Nature of supply: DC 14W for model CM-PL14W-24018; Rated power (W) 54W for model CM-PL54W ; 72w for model CM-PL72W Class of protection against electrical shock: Class III Degree of protection against moisture: IP20 CE marking: NA F marking: NA Type of switch: NA Type of fixation (, Y, M, Z): Y Marking on knobs: NA Supply connection: Connecting tails Other information about : Light source: LED Accessory provided with the luminaire: Instruction sheet Possible test case verdicts: - Test object does meet the requirement P (Pass) - Test case does not apply to the test object NA (Not applicable) - Test object does not meet the requirement F (Fail) - Test object does not demand ND (Not demanded) General remarks: "(See remark #)" refers to a remark appended to the report. Throughout this report a comma is used as the decimal separator. Honghualing Industrial Park, Liu ian Road, ili Page 11 of 40

12 IEC & IEC Section Requirement Test Result Value Remark Verdict 0 COMPONENTS OF LUMINAIRES P Components comply with the requirements of the relevant standards (see page 21-25/40) P 2 CLASSIFICATION P. Compliance of the classification P 3 MARKING P. Marking on the luminaires P. Other requirements P 4 CONSTRUCTION P Replaceable components P Wire ways P Lamp holders NA Starter holders NA Terminal blocks NA Terminals and supply connections P Switch NA Insulating linings and sleeves NA Double and reinforced insulation NA Electrical connections and current-carrying parts P Screws and connections (mechanical), glands P Mechanical strength P Suspensions and adjusting devices (1) P Flammable materials P Luminaires for mounting on normally flammable surfaces P Drain holes NA Resistance to corrosion NA Ignitors NA Rough service luminaires NA - Vibrations requirements NA Protective shield (tungsten halogen lamps) NA Attachments to lamps NA Semi- luminaires NA UV radiation NA Mechanical hazard P Short-circuit protection NA 1. Frequently adjusted [ ] occasionally adjusted [ ] adjusted during installation only [ ] Honghualing Industrial Park, Liu ian Road, ili Page 12 of 40

13 IEC & IEC Section Requirement Test Result Value Remark Verdict 11 CREEPAGE DISTANCES AND CLEARANCES P Minimum distances (mm) P Basic insulation P Supplementary insulation - NA Reinforced insulation - NA 7 PROVISION FOR EARTHING NA. No provision for class II and class III s NA. Earthing connections of low resistance NA - Test: >10A, <12V Result: R<0,5Ω NA. Other requirements NA 14 SCREW TERMINALS NA. Compliance with the requirements of relevant standards NA. Compliance with the requirements of this section NA 15 SCREWLESS TERMINALS AND ELECTRICAL CONNECTIONS NA. Compliance with the requirements of relevant standards NA. Compliance with the requirements of this section NA 5 ETERNAL AND INTERNAL WIRING P 5.2. Supply connection and other external wiring P 5.3. Internal wiring P 8 PROTECTION AGAINST ELECTRIC SHOCK P. Live parts not accessible P. Other requirements P 12 ENDURANCE TEST AND THERMAL TEST P Endurance test P. ta = 50 C [] - ta = 25 C [ ] P. U = 1,05 U to Pn [ ] - P = 1,05 Pn [ ] - U = 1,1 Un [] P. 10 cycles [] - 7 cycles [ ] P. Results P Thermal test (normal operation) P. ta = 40 C P. P = 1,05 Pn [ ] - U = 1,0 Un puis 1,06 Un [ ] - U = 1,06 Un [] P. Results (below) P Honghualing Industrial Park, Liu ian Road, ili Page 13 of 40

14 IEC & IEC Section Requirement Test Result Value Remark Verdict PARTS NA Maximum temperature specified ( C+5 C) Maximum temperature measured ( C) CM-PL14W- CM-PL72W Lamps caps. Ballast winding: - tw tw. Transformer winding: - Class H - Class. Case: - Of capacitor - Of starting device - Of ballast - Of convertor - Of LED controlgear Insulation of wiring not stressed (mechanical stress): - PVC (external) x - PVC (internal) PVC with sleeve - Silicone [ ] -glassfibre [ ] -PTFE. Insulation of wiring stressed (mechanical stress): - PVC - Silicone [ ] -glassfibre [ ] -. Heat-resisting sleeves. Contacts of ceramic lampholders. Insulating material - Of lampholder - Of starter holder. Switches. Insulating materials retaining current-carrying parts in position (connector plastic) (1) For reference Insulating materials providing protection against electric shock. Mounting surface Objects lighted (d = 0.2m) Test recess. Track Honghualing Industrial Park, Liu ian Road, ili Page 14 of 40

15 IEC & IEC Section Requirement Test Result Value Remark Verdict PARTS NA. Mains socket-outlet-mounted-luminaire and plug-ballast-transformer: x - Case intended to be gripped by hand x - Plug-socket interface x - Other parts x. Wood x. Other requirements x Maximum temperature specified ( C+5 C) Maximum temperature measured ( C) (1) No limit is specified, but these materials must satisfy the tests of section 13 For LED controlgear with model CM-PS-14W. PARTS NA Maximum temperature Maximum temperature specified ( C+5 C) measured ( C) Primary winding Secondary winding Core of transfomer Bobbin capacitor(c1) E-capacitor(C10) E-capacitor(C11) VR Line filter(lf1) Inductance(L3) Y1 capacitor(cy1) PCB NTC(NTC1) Ref 46 Enclosure(inside) Ref 84 Input wire Output wire Tc point For LED controlgear with model CM-PS-72W. PARTS NA Maximum temperature Maximum temperature specified ( C+5 C) measured ( C) Primary winding Secondary winding Core of transfomer Bobbin capacitor(c1) E-capacitor(C21) E-capacitor(C26) E-capacitor(C27) MOV Line filter(lf2) Inductance(L2) Y1 capacitor(cy1) Honghualing Industrial Park, Liu ian Road, ili Page 15 of 40

16 IEC & IEC Section Requirement Test Result Value Remark Verdict Y1 capacitor(cy3) PCB(under BD1) PCB(under transformer) PCB(under Q2) Optocoupler(U4) NTC(NTC1) Ref Ref Input wire Output wire Tc point Thermal test (abnormal operation) P. ta = 40 C P. P = 1,05 Pn [ ] - U = 1,1 Un [x] -U = 1,06 Un [ ] P. Abnormal circuit condition applied: NA - Short-circuit of starter contacts [ ] NA - Overturning [ ] NA - Unfavorable adjusting to the lighted surface [ ] NA - Secondary circuit short-circuited [x] P - Other condition [ ] : NA. Results (below) P (**) The samples were stable to 15 PARTS NA Maximum temperature specified ( C+5 C) Honghualing Industrial Park, Liu ian Road, ili Page 16 of 40 Maximum temperature measured ( C) CM-PL14W CM-PL72W Ballast winding: - tw tw. Transformer winding: - Class H - Class. Case of capacitor. Case of LED controlgear Mounting surface [] -Lighted surface [ Test recess. Track. Mains socket-outlet-mounted-luminaires and plug-ballast case parts intended to be gripped by hand Transformer case parts intended to be gripped by hand For LED controlgear PARTS NA Maximum temperature rise measured Maximum temperature (K) rise specified (K) CM-PS-14W CM-PS-72W Primary winding 150-(40-25)= Secondary winding 150-(40-25)=

17 IEC & IEC Section Requirement Test Result Value Remark Verdict Thermal test (failed lamp control gear conditions) NA. ta = 25 C NA Ballast/transformer without thermal cut-outs: NA. Abnormal condition applied: NA - Lamp not start [ ] NA - Other condition [ ] : NA. Results (below): NA - T of mounting surface 180 C for T winding = 350 C NA Supply voltage Temperatures ( C) Of ballast winding Of mounting surface 0,9 Un - - 1,0 Un - - 1,1 Un Ballast/transformer with thermal cut-outs: NA. Abnormal condition applied: NA - Lamp not start [ ] NA - Other condition [ ] : NA. Results: NA - T mounting surface 135 C (110 C) NA 12.7 Thermal test (fault conditions in lamp controlgear or electronic devices in plastic NA luminaires) 9 RESISTANCE TO DUST, SOLID OBJECTS AND MOISTURE P Tests for ingress, P. Of solid objects IP3 [ ] - 4 [ ] IP2 P. Of dust IP5 [ ] - 6 [ ] NA. Of moisture IP1 [ ] - 3 [ ] - 4 [ ] - 5[ ] - IP0 6[ ] - 7 [ ] - 8 [ ] NA Humidity test 48hours, 93%, 25 C P Honghualing Industrial Park, Liu ian Road, ili Page 17 of 40

18 IEC & IEC Section Requirement Test Result Value Remark Verdict 10 INSULATION RESISTANCE AND ELECTRIC P STRENGTH 10.2 Insulation Insulation resistance Electric strength Basic 1 MΩ [] 2 MΩ[ ] 500 V [] 1460 V [ ] Reinforced 4 MΩ [ ] 3670 V [ ] Supplementary 2 MΩ 2210 V [ ]. Results P - Parts stressed by the pulse voltage NA Leakage current P 13 RESISTANCE TO HEAT, FIRE AND TRACKING P Resistance to heat P. Ball pressure test Approved component and tested 125 on connector plastic and LED PCB, 75 on LED translucent cover P Resistance to flame and ignition P. Needle-flame test Approved component and tested on connector plastic P. Glow-wire test 650 C Approved component and tested on connector plastic and LED translucent cover P Resistance to tracking NA REQUIREMENTS STANDARD IEC & IEC P Honghualing Industrial Park, Liu ian Road, ili Page 18 of 40

19 IEC & IEC Section Requirement Test Result Value Remark Verdict ADDITIONAL TEST FOR IEC / IEC SECTIONS TITLE REMARK NOTE PASS FAIL N.A N.D 4(4) General requirements 5(5) General notes on tests 6(6) Classification 7(7) Marking 8(10) Protection against accidental contact with live parts 9(8) Terminals 10(9) Provisions for protective earthing 11(11) Moisture resistance and insulation 12(12) Electric strength 13(13) Thermal endurance test for windings of ballasts 14(14) Fault conditions 15(-) Transformer heating 16(-) Abnormal conditions 17(15) Construction 18(16) Creepage distances and clearances 19(17) Screws, current-carrying parts and connections 20(18) Resistance to heat, fire and tracking 21(19) Resistance to corrosion Annex A Annex B Annex C Test to establish whether a conductive part is a live part which may cause an electric shock Particular requirements for thermally protected lamp controlgear Particular requirements for electronic lamp controlgear with means of protection against overheating Honghualing Industrial Park, Liu ian Road, ili Page 19 of 40

20 IEC & IEC Section Requirement Test Result Value Remark Verdict Annex D Annex E Requirements for carrying out the heating tests of thermally protected lamp controlgear Use of constant S other than in tw tests Annex F Draught-proof enclosure Annex G Explanation of the derivation of the values of pulse voltages Annex H Tests Particular additional requirements for independent SELV d.c. or Annex I a.c. supplied electronic controlgear for LED modules N.A: Not applicable N.D: Not demanded The numerals between brackets represent the clauses from the stanrdard IEC ADDITIONAL TEST FOR IEC SECTIONS TITLE REMARK NOTE PASS FAIL N.A N.D 4 General requirements 5 General test requirements 6 Classification 7 Marking 8 Terminals 9 Provisions for protective earthing 10 Protection against accidental contact with live parts 11 Moisture resistance and insulation 12 Electric strength 13 Fault conditions 15 Construction 16 Creepage distances and clearances 17 Screws, current-carrying parts and connections Honghualing Industrial Park, Liu ian Road, ili Page 20 of 40

21 IEC & IEC Section Requirement Test Result Value Remark Verdict 18 Resistance to heat, fire and tracking 19 Resistance to corrosion Annex A Tests N.A: Not applicable N.D: Not demanded Component list-luminaire part Object/part No. LED controlgear (Model: CM- PL14W ) LED controlgear (Model: CM- PL54W ) LED controlgear (Model: CM- PL72W ) LED Supply cord LED PCB SELV Connector Manufacturer/trade mark SuperLED Electronic Co.,Limited SuperLED Electronic Co.,Limited SuperLED Electronic Co.,Limited Guangzhou Hongli Opto-Electronic Co., Ltd. MAINLAND ELECTRIC WIRE & CABLE CO., LTD. SUZHOU HENG ER TAI ELECTRONIC TECHNOLOGY CO LTD JAPAN SOLDERLESS TERMINAL MFG CO LTD Type/model CM-PS-14W CM-PS-54W CM-PS-72W SMD3014 Technical data input: ~, 50/60Hz, 0.15A output: 38-46VDC, 300mA, MA14W, ta: 40,tc: 80 input: ~, 50/60Hz, 0.5A output: 40-43VDC, 1250mA, MA54W, ta: 40,tc: 80 input : ~, 50/60Hz, 0.65A output : 40-48VDC, 1500mA, MA72W, ta: 40,tc: K x0.8mm Mark(s) of conformity H03VV-F 20.75mm 2 VDE HAF-2 Series EL V-0, 90 E PP E R Honghualing Industrial Park, Liu ian Road, ili Page 21 of 40

22 IEC & IEC Section Requirement Test Result Value Remark Verdict Component list-lamp controlgear part (Model: CM-PS-54W & CM-PS-72W) Object/part No. Fuse (F1) Manufacturer/trade mark Walter Electronic Co., Ltd. Type/model NTC(NTC1) JOYIN CO LTD 08S080Y Varistor (MOV1) Capacitor (C1) Y capacitor (CY1, CY2 & CY3) Line filter (LF1) -Winding Rectifying unit(bd1) Opto-coupler Transformer (T1) -Bobbin Material Shantou High-New Technology Dev. Zone Songtian Enterprise Co., Ltd. SHUN DE DAHUA ELECTRIC CO LTD Shantou High-New Technology Dev. Zone Songtian Enterprise Co., Ltd. HUIZHOU CITY DENGGAODA ELECTROTECH CO LTD HUIZHOU CITY DENGGAODA ELECTROTECH CO LTD SEP ELECTRONIC CORP EVERLIGHT ELECTRONICS CO LTD SuperLED Electronic Co.,Limited Chang Chun Plastics Co., Ltd. Technical data Mark(s) of conformity 2010 series 3.15A, AC250V VDE STE-10D561K HD-Series CD-Series U-101 2UEW KBL410 EL817 CM-T1-1 T375J 240V, 2A, E AC50-625V, 25A, 40/085/21 2, 0.33uF, AC275V, 40/105/21 AC400V, 2200pF, 25/125/21 Ø0.5mm,12T Class B 130 E A, 1000V E AC5000V Dti. = 0.5mm, Int.dcr:6.0mm, Ext.dcr:7.7mm, 110 N1: Ø0.5mm 1x18T, N2:Ø0.2mm 3x6T, N3:Ø0.05mm 8x0.9T, N4:Ø0.35mm 4x11T, N5:Ø0.05mm 8x0.9T, N6:Ø0.5mm 1x12T Class B V-0, 150, E59481 VDE VDE VDE VDE R Honghualing Industrial Park, Liu ian Road, ili Page 22 of 40

23 IEC & IEC Section Requirement Test Result Value Remark Verdict Object/part No. -Primary magnetic wire -Secondary triple insulated wire -insulation tape -TFL tubing on winding Input wire Output wire SELV Connector PCB Insulation sheet Manufacturer/trade mark HUIZHOU CITY DENGGAODA ELECTROTECH CO LTD Dah Jin Technology Co., Ltd. JINGJIANG YAHUA PRESSURE SENSITIVE GLUE CO LTD ZEUS INDUSTRIAL PRODUCTS INC MAINLAND ELECTRIC WIRE & CABLE CO., LTD. MAINLAND ELECTRIC WIRE & CABLE CO., LTD. JAPAN SOLDERLESS TERMINAL MFG CO LTD JERICO MULTILAYER PCB CO LTD JINGJIANG YAHUA PRESSURE SENSITIVE GLUE CO LTD Type/model 2UEW TLW-B CT TFE-TW-300 Technical data Polyurethane, 130 E Reinforced insulation 130 EE V, 200 E64007 Mark(s) of conformity VDE H03VV-F 20.75mm 2 VDE H03VV-F 20.75mm 2 VDE Series EL JR-02 CT-280 Type L E mm, 130, V-0 E , E R Honghualing Industrial Park, Liu ian Road, ili Page 23 of 40

24 IEC & IEC Section Requirement Test Result Value Remark Verdict Component list-lamp controlgear part (Model: CM-PS-14W) Object/part No. Fuse (F1) Manufacturer/trade mark Walter Electronic Co., Ltd. Type/model NTC(NTC1) JOYIN CO LTD 10S080Y Varistor (VR1) Capacitor (C1) Y capacitor (CY1) Line filter (LF1) -Winding PCB Transformer (T1) -Bobbin Material Primary magnetic wire -Secondary magnetic wire -insulation tape Shantou High-New Technology Dev. Zone Songtian Enterprise Co., Ltd. SHUN DE DAHUA ELECTRIC CO LTD Shantou High-New Technology Dev. Zone Songtian Enterprise Co., Ltd. HUIZHOU CITY DENGGAODA ELECTROTECH CO LTD HUIZHOU CITY DENGGAODA ELECTROTECH CO LTD JERICO MULTILAYER PCB CO LTD SuperLED Electronic Co.,Limited Chang Chun Plastics Co., Ltd. HUIZHOU CITY DENGGAODA ELECTROTECH CO LTD HUIZHOU CITY DENGGAODA ELECTROTECH CO LTD JINGJIANG YAHUA PRESSURE SENSITIVE GLUE CO LTD Technical data Mark(s) of conformity 2010 series 2.0A, AC250V VDE STE-07D471K HD-Series CD-Series U-102 2UEW JR-02 CM-T1-1 T375J 2UEW 2UEW CT 240V, 3A E AC50-420V. 10A 40/085/21 2, 0.1Uf, AC275V, 40/105/21 AC400V, 4700Pf, 25/125/21 Ø0.18mm, 160T Class B 130 E mm, 130, V-0 E Class B V-0, 150, E59481 Polyurethane, 130 E Polyurethane, 130 E EE VDE VDE VDE R Honghualing Industrial Park, Liu ian Road, ili Page 24 of 40

25 IEC & IEC Section Requirement Test Result Value Remark Verdict Object/part No. -TFL tubing on winding Input wire Output wire SELV Connector Manufacturer/trade mark ZEUS INDUSTRIAL PRODUCTS INC MAINLAND ELECTRIC WIRE & CABLE CO., LTD. MAINLAND ELECTRIC WIRE & CABLE CO., LTD. JAPAN SOLDERLESS TERMINAL MFG CO LTD Type/model TFE-TW-300 Technical data 300V, 200 E64007 Mark(s) of conformity H03VV-F 20.75mm 2 VDE H03VV-F 20.75mm 2 VDE Series EL Type L E R (1) This component bears the stamp of a European conformity mark or has been granted a certificate of conformity. (2) Applicable specific rules do not exist for this component; consequently, it has been tested according to the requirements of appropriate clauses of applied documents and is satisfactory. (3) This component has been tested according to the requirements of appropriate clauses of applied documents and is satisfactory. Honghualing Industrial Park, Liu ian Road, ili Page 25 of 40

26 Annex 1: (instruction sheet) Model: CM-PL14W Honghualing Industrial Park, Liu ian Road, ili Page 26 of 40

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31 Model: CM-PL54W Honghualing Industrial Park, Liu ian Road, ili Page 31 of 40

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36 Model: CM-PL72W Honghualing Industrial Park, Liu ian Road, ili Page 36 of 40

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40 Only markings in English and Arabic Language present on the sample tested were checked and validated during this examination. The text required by the standard should be translated into the official language of the country where the will be sold. Honghualing Industrial Park, Liu ian Road, ili Page 40 of 40