Product overview. Issue date June 2009
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1 Product overview Issue date June 2009
2 Page 2 Product overview Company Profile Fields of activity Böning Automationstechnologie GmbH & Co. KG specializes in the development and supply of devices and systems for all kinds of vessels. Our product range includes monitoring and control systems for ships' engines, generators, pumps, valves and bow thrusters. We increasingly supply equipment for use on board yachts, e.g. door monitoring, trim-tab control, search lights, navigation lights and surveillance cameras. Development, administration and applied technology Am Steenöver 4 Our systems are customized for each type of vessel. They are made up of serial components which are optimally adapted to fit the specific application called for. Modular design techniques enable maximum flexibility. A number of difrent modules are available for on-board data logging, providing connections to the sensors and processing data according to selected criteria. Monitored values are communicated to the display systems via CAN-bus, depicting the system status either graphically or as numeric values. Control commands can be carried out by means of touch screen technology or separate operating units. Saty relevant equipment is approved by international classification societies. Production, purchasing, stock and dispatch Am Steenöver 20 Training and exhibition Schierbroker Straße 158 The company The company was founded in 1977 under the name Ingenieurbüro Böning. In 1996 the legal form was changed to Ingenieurbüro Böning GmbH, and again in 2003 to Böning Automationstechnologie GmbH & Co.KG. From the outset, activities have concentrated on the development and manufacture of devices and equipment for automation on board ships. Over the course of time the production and administrative premises have grown to an area encompassing more than 2,500 m². Employees now include more than 100 specialists and engineers occupied in hardware and software development and engaged in production, sales, procurement and administration. Each year the company supplies monitoring and control systems for more than 1,000 yachts and commercial vessels. The company's quality management is certified according to ISO 9001:2000.
3 Product overview Page 3 Company Profile Production Contrary to the current trend towards outsourcing in the field of electronics production, most Böning products are produced on our own premises. This means we have a complete production line at our disposal, enabling flexible response to our customers' wishes and the implementation of modifications and new developments without delay. To ensure consistent high quality, all assemblies are subjected to a check component by component by our own automatic optical inspection equipment. Before being dispatched, all devices are put through this acid test. SMT production line AOI Automatic optical inspection Climate chamber Development and Quality Assurance Our development department is dedicated to producing hardware and software solutions to tackle the specific technical issues surrounding automation on board. Requirement profiles are worked out in close cooperation with our sales staff and customers. These are then implemented step by step - from the initial idea to commissioning on board. This is where the proximity of development to production and sales truly pays off, enabling a fast and flexible response to possible additional requirements. Quality assurance is already incorporated in the conceptual phase of a new development. Our development engineers have countless facilities at their disposal to make certain the necessary measures are taken already during the planning phase to ensure the future reliability and durability of Böning products. For instance, to ensure the reliable performance of our products under real conditions, all devices are tested in a climate chamber, where they are subjected to extremes of temperature (-40 to +180 C) as well as humidity (15 to 100%). Devices intended for outdoor use are subjected to high dosages of UV light to examine the long-term efcts of exposure to strong sunlight. Equipment-specific visualization Application programming Nowadays, the electro-magnetic compatibility of electronic devices is becoming increasingly critical. Requirements in this respect must already be taken into account during the development phase of an electronic component. Our own in-house EMC laboratory provides the developers with direct edback and the possibility to respond immediately and conform to the requirements of running projects. This translates into considerably shorter development times. Moreover, these inspections constitute an important prerequisite for subsequent approval on the part of international classification societies (Germanischer Lloyd, Lloyd's Register etc.). EMC Laboratory
4 Page 4 Product overview Alarm- and Display Systems AHD 1019 Panel Computer System, a sunlight readable display with a screen diameter of 19 " combined with a powerful computer in one housing; good readability under all lighting conditions; either manual or automatic brightness control, 4 CAN bus interfaces, LAN, USB, CCTV video and DVI-D Input AHD-DC Control panel for AHD 1019; interface to joystick or trackball is integrated; control panels are connected to the system via CAN bus; up to eight display units can be centrally operated by one panel AHD-DC 880 Control Panel for AHD 1019 with touch screen display; integrated sensor for automatic dimming; connection of control panels to the system via CAN bus AHD 1015 TC 15 -TFT Display with integrated PC unit for indication the ship data in graphic and tabular; for installation into control desk or switchboard; readability in all lighting conditions; automatic brightness adjustment; up to 4 CAN bus lines; noiseless PC unit in a compact housing; shock-intensive, fanless system without rotating parts; optional CCTV video and DVI-D input
5 Product overview Page 5 Alarm- and Display Systems AHD 1010 TC TFT Display with integrated PC unit for indication the ship data in graphic and tabular; for installation into control desk or switchboard; readability in all lighting conditions; automatic brightness adjustment; up to 4 CAN bus lines; noiseless PC unit in a compact housing; shock-intensive, fanless system without rotating parts; optional CCTV video and DVI-D input AHD 880 TC 8.8 monitor with integrated touch screen for flushmounting in consoles or control desks, good readability in all lighting conditions, adjustable brightness; 3 CAN bus interfaces; CCTV video input AHD 650 / AHD " colour screen for graphic visualization and presentation of data; alarm table with all upcoming alarms; automatically dimmed backlight AHD 650R The remote control panel AHD 650R is connected to AHD 650 or AHD 651 with a 8-pole cable; all functions of the display, except on/off functionality, are operated by 5 buttons AHD 524 LCD display for graphic and text-oriented presentation of data; with automatic backlight dimming; integrated clock; serial interface connection to a printer
6 Page 6 Product overview Alarm- and Display Systems AHD 414 A Alarm system with 11 binary inputs, with 3 group- und 1 horn relays; dimensions 144mm x 144mm x 55mm; type approved by ABS, BV, GL, LR, RMS Kompakt EDA 47 Alarm and indication system Kompakt EDA for up to 47 messages; illuminated and automatically dimmed text fields; available as alarm panel or group panel; approved by GL AHD 406H Group alarm panel for 10 alarm groups; with 6 alarm group relay outputs and 1 relay RUF ALLE ING ; with illuminated and automatically dimmed text fields AHD 406 control and monitoring unit for control desk installation, front-dimensions: 72mm x 144mm; connection with 50-pole ribbon cable and terminal block (part of delivery) AHD Cabin and mess room panel AHD with engineer call functionality AHD-PS15B On duty panel; input unit for on-duty systems AHD 530 Alarm panel with integrated buzzer and serial input
7 Product overview Page 7 Data Stations AHD 882 Central unit of an alarm and fault indication system; up 940 monitoring inputs can be processed and analyzed; up to 20 serial data inputs, 16 serial output channels; data logging of last 10,000 messages; CAN bus and RS232 interface AHD-SAS 15 Data station for recording data from 15 analog or digital inputs (current, voltage, resistance, thermocouple elements, contacts); redundant CAN bus and RS232 interfaces; tank curves and blockings via configuration software; virtual channels for averaging or addition of values available; contacts for horn, light column panels and combined alarm available; variants for bulkhead or profile rail installation available. AHD-PS 15 Binary data station AHD-PS 15 for recording of 15 digital inputs (contacts, transistors...) via optocoupler; data transr via serial output AHD-PS 30 Binary data station AHD-PS 30 for recording of 30 digital inputs (contacts, transistors...) via optocoupler; data transr via serial output AHD-PS47 Binary data station AHD-PS 47 for recording of 47 digital inputs (contacts, transistors...) via optocoupler; data transr via serial output
8 Page 8 Product overview Data Stations AHD-R101 Relay unit with 15 relays with change-over contact; serial controlled AHD 1000 Multi-protocol data-concentrator with integrated powerful processor unit, 4x CAN-Bus, 8x RS485/ RS422/RS232, USB und LAN interface AHD-UCC CAN/CAN Data Converter Integration of external system data into AHD-SAS CAN Bus Network. Adaptable external data protocols: NMEA 2000, SAE J1939, Caterpillar engines, Cummins engines AHD-UIC Protocol converter Modbus RTU with 2x RS485 und CAN-Bus interface. AHD Analogue data station, with 15 inputs AHD 903V Amplifier for thermocouples NiCrNi
9 Product overview Page 9 Sensors AHD-S200 Hydrostatic level transmitter, capacitive ceramic sensor; material: , output signal: 4-20mA; accuracy: 0,35% FSO; nominal pressure ranges: mbar to bar; cable: 3m TPE cable incl. cable gland; type approval: GL AHD-S230 Pressure transmitter AHD-S260 Resistance thermometer PE4000WE Inclination sensor Spill Warning Gauges AHD-SW I Spill warning indicator for one tank installed on yachts; to monitor the bunker process with Böning ship alarm system; audible and visual alarm signal shows the impending end of the bunker process, alarms will be sent to the ship's alarm system; multiple indicators per tank usable; automatic dimming of LED brightness AHD-SW II Spill warning indicator for two tanks installed on yachts; to monitor the bunker process with Böning ship alarm system; audible and visual alarm signal shows the impending end of the bunker process, alarms will be sent to the ship's alarm system; multiple indicators per tank usable; automatic dimming of LED brightness
10 Page 10 Product overview Cable Sets Device Net Drop cable 5-pole For the connection of CAN components such as data stations, trim taps control, navigation light system and monitoring systems among themselves Cable length of 2m, 15m, 25m, und 55m available Device Net T-coupler 5-pole T-coupler for interconnecting CAN bus components via Device Net Drop cables. Device Net termination resistor 5-pole male, terminates a CAN bus line Device Net termination resistor 5-pole male, terminates a CAN bus line
11 Product overview Page 11 Navigation and Signal Lights Control DPS02 AHD-DPS02 G14 Main module of position and signal lights control and monitoring system; for 14 lights; connection to main and emergency power supply; Expandable up to 42 lights with extension modules. AHD-DPS02 A07 AHD-DPS02 Extension module for 7 lights; AHD-DPS02 Com-Modul Communication module of AHD DPS02 signal lights control and monitoring system; CAN or Modbus interface (built-in main module AHD DPS 02-G14) Power switch with neutral position; to switch between main and emergency power supply
12 Page 12 Product overview Navigation and Signal Lights Control DPS02 AHD-DPS02 B21 DPS02 Emergency control panel for 21 lights AHD-DPS02 B14 DPS02 Emergency control panel for 14 lights AHD-DPS02 BS Customized operating panels; to control the position and signal lights Desk mount 144mm x 144mm Desk mount 192mm x 144mm Desk mount 288mm x 144mm
13 Product overview Page 13 Navigation and Signal Lights Control DPS01 AHD 901G Main module of position and signal lights control and monitoring system DPS01; for 8 lights; connection to main and emergency power supply; Expandable up to 32 lights with submodules AHD 910A. AHD 910A Substation module AHD 910A with 8 lamp circuits AHD 406-2D DPS01 Control and monitoring unit; in individual design Desk mount 144mm x 144mm Desk mount 192mm x 144mm Desk mount 288mm x 144mm Navigation Lights Monitoring POS10 AHD-POS10 Navigation lights monitoring system AHD-POS10 for 10 lamp circuits, with integrated semiconductor fuses, CANbus connection
14 Page 14 Product overview Start-Stop Units AHD-EOP Base module; engine start-stop unit for one marine diesel engine; increased saty and comfort by transponder technology AHD-DEOP Cascadable extension module, start-stop unit for two marine diesel engines AHD-EOP K I Pair of keys for AHD-EOP start-stop unit; stainless steel housing AHD-EOP K II Pair of keys for AHD-EOP start-stop unit; plastic housing; floatable EOP Adapter Transr unit for adaption to the ships engine; simplified wiring with assembled cables Pre-fabricated cable set Pre-fabricated cable set 8-pole; length 15m or 25m
15 Product overview Page 15 Whistle Operation AHD-WOP Control unit for signal horns; common signal sequences selectable; weather resistant and rugged design for outdoor use on deck; connection to signal lanterns available; Multiple operating units can be used for control of one horn; automatic adjustment of LED brightness Search Light Operation AHD-SLP Search light operation panel; desk mount panel with IP67 protection class; up to 4 panels linkable HR1012 Search light; operating voltage 24V; usable with AHD- SLP panel
16 Page 16 Product overview Trim Taps Control AHD-TCS OP A Trim flap control unit AHD-TCS AHD-TCS analogue gauge Analogue instrument of AHD-TCS system; available in black or chrome housing AHD-TCS A Electronic control unit for manual and automatic operation; to be assembled into a desk, cabinet or in another housing; for electrical connection to two hydraulic units AHD TCS Hyd; the board is characterized by a high-quality varnish against moisture and splash water AHD-TCS Hyd To control a trim tap; consisting of fitting panel with hydraulic unit, flow rate sensor and a hydraulic hose 225mm or 340mm long; to connect the flow rate sensor with the hydraulic unit; flow rate units consists of flow meter and mounted distribution unit Hydraulic hose 1m / 5m To connect the hydraulic power units with the cylinders
17 Product overview Page 17 Video Control System AHD-VDCU Video control unit Available in following versions: 4 camera inputs und 4 Video outputs 8 camera inputs und 8 Video outputs 16 camera inputs und 16 Video outputs AHD-VCS Q4-1 Video quad screen processor unit for AHD-VDCU AHD-VCP Video control panel for AHD VDCU video system; panel can be installed near a display or TV screen; CAN bus interface; Useable functions: pan, tilt, motion speed switch, zoom, storage and retrieval of fixed camera angles AHD-VC 750 Dome Camera; the camera are specified to fulfill the maritime environment requirements, and have antivandalism protection and protection class IP66., private zones are configurable AHD-VC 730 Dome Camera AHD-VC 720 IR Dome Camera AHD- VCS C Adaptor for AHD-VC cameras; Connection of camera to video control unit via CAT5 patch cable AHD-VCS QC Adaptor with BNC connector to use with AHD-VCS Q 4-1
18 Page 18 Product overview Door Access System D.A.C.S. Door Access and control system; door monitoring aboard yachts; processing of access rights via CAN bus or Ethernet network Communication Software AHD-Com Communication software based on Voice over IP technology; provides multiple user video conrencing
19 Product overview Page 19 Diesel Engine Controls and Saty Systems AHD 414 Ships diesel start-stop control system with integrated ignition and overspeed monitoring AHD 414 NG Emergency power automatic AHD 414 with mains- and generator power registration unit AHD 414NG AHD 414 A Saty system with 11 binary inputs, 3 group- und 1 horn relays, installation dimension 144mm x 144mm x 55mm; wire break supervision sensor
20 Page 20 Product overview Standby-Pumps and Compressor Control AHD 408 E Stand-by pump control for two pairs of pumps; integrated Black-out functionality AHD 408 AE Standby pump control for 2 cycles with attached main pump AHD 408 A Stand-by pump control for two electrical stand-by pumps and attached main pumps AHD 408E-K Combined stand-by pump and compressor control; for a pair of pumps and a pair of electrical compressors; integrated Black-out functionality AHD 408E-A Stand-by pump control for one pair of pumps and four malfunction messages
21 Product overview Page 21 Bow Thruster Controls AHD 418 Decentralized bow thruster control AHD 419 Operating and display unit for decentralized bow thruster control AHD 418; integrated buzzer AHD 903BS Bow thruster control with variable pitch propeller AHD 501 The bow thruster control units are designed for control and monitoring of a bow thruster with fixed propeller, driven by a three-phase asynchronous motor (slip-ring rotor). AHD 502 Microcontroller-based control unit for installation in wheelhouse control stand (Master control unit) and in wing control stands portside and starboard side (Slave control units); Unit front enclosure IP67; CAN bus communication; 3.5" TFT colour display: monitoring of all operating conditions, instantaneous motor current and latest alerts; automatic and adjustable dimming
22 Sp ee d Search light Sp ee d Search light F a s t Slo w F a s t Slo w M AN M arine Dies el Po we r Po we r M AN M arine Dies el Po we r AHD- SAS 15 F a u lt Po we r s u p p ly 2 4 V DC ± 2 5 % F a u l t F a u l t I n 1 I n 2 I n 3 I n 4 TEST I n 5 I n 6 S1 - S2 I n 7 I n 8 PO WER S3 I n 9 I n 1 0 I N 1 I n 1 1 I n 1 2 I N 2 I N 3 I n 1 3 I n 1 4 I N 4 I n 1 5 I N 5 Se n s o r I N 6 CA N I N 7 M M DS-CL C 6.3 Alar m s M en Pa g e _ Pa ge + Re se t Pr g M M DS-CL C 6.3 Alar m s M en Pa g e _ Pa ge + Re se t Pr g I N 8 I N 9 AHD-PS 15 I N 10 I N 11 I N 12 I N 13 I N 14 I N 15 I N 16 I gnit ion S T A RT S T OP Em e r g. S T OP I gnit ion Em e r g. S T OP I gnit ion AHD- DEO P S T A RT S T OP Em e r g. S T OP E ngine O peration AHD- EO P S T A RT S T OP E ngine O peration Nav. / Si gnal Li ght Cont rol Panel 1 Po r t 8 2 St bd To p Su pp ly f a ilur e St er n An ch or Syst em f ailur e Re d/ Re d Up pe r h ou r s r em aining Dim Re d/ Re d Lo we r 14 AHD- DPS02 G 14 / DC24 L a m p v o lt a g e 2 4 VD C De v ic e n u m b e r P o w e r Fa u lt L 1 4 L 1 3 L 1 2 L 1 1 L 1 0 / Check L9 L8 40,4 1 38,3 9 36,3 7 34,3 5 32,3 3 30,3 1 28,2 9 A H D - D P S 0 2 B 1 4 En ab le OFF 1 - M a in Po we r Su p p ly 2 - Em e rg e n c y Po we r Su p p ly Po we r F a u l t C O M 2 C O M SH AHD- TCS Po we r s u p p ly 2 4 V DC ± 2 0 % Po we r c o n s m A L7 L6 L5 L4 L3 L2 L1 26,27 24,25 22,23 20,21 17,19 16,17 14, Ma in P o w e r Emer genc y P o w e r M-P WR E- PW R PW R- In La mp PW R- Out 53 M-P WR E- PW R PW R- In PE S+ S+ S+ S- S- S AHD 88 0T C T a b E n t e r AHD 1015TC I gnit ion Em e r g. S T OP AHD- SW I I % AHD- EO P S T A RT S T OP E ngine O peration M AN M arine Dies el Po we r M AN M arine Dies el Po we r F a u l t F a u l t AHD- SW I I % STBD M M DS-CL C 6.3 Alar m s M en Pa ge _ Pa ge + Re se t Pr g M M DS-CL C 6.3 Alar m s M en Pa ge _ Pa ge + Re se t Pr g O pt oi n3 - O pt oi n3 + O pt oi n2 - O pt oi n2 + PS15 - PS15 + RS48 5- RS48 5+ CAN2 L CAN2 H CAN1 L CAN1 H - 2 4V +2 4V Au t o / M an ua l Au t o / M an ua l Page 22 Product overview Configuration Example Searching Light AHD-SLP Motordisplay MMDS CLC-6.3 *) AHD-DEOP Colour display AHD 880 (Bridge) AHD-VCP Engine Display MMDS CLC-6.3 *) AHD-T CS OP A CAN 1 CAN 2 ma CAN 1 CAN 2 VIDEO CAN CAN 2 CAN 1 ma Termination resistor ma ma Termination resistor Termination resistor Fly AHD 1015TC (Bridge) AHD-SLP Motordisplay MMDS CLC-6.3 *) AHD-EOP AHD-EOP Engine Display MMDS CLC-6.3 *) AHD-T CS OP A CAN 1 CAN 2 CAN 1 CAN 2 VIDEO CAN 2 CAN 1 ma ma Termination resistor Termination resistor Emergency control panel DPS02 Switch S w itch Bridge Desk Position and Signal Lights Control AHD DPS02 Data station AHD-SAS 15 Video Cross Bar AHD-VDCU C A N CAN Level sensor AHD-S 200 ma CAN T-Piece ma CAN T-Piece AHD 750#1 VIDEO OUT #1 VIDEO OUT #8 serial data AHD 750#8 Data station AHD-PS 15 / 30 / 47 Relay datastation AHD-R101 Fuel spill warning AHD-SW I/AHD-SW II AHD R101 Fuel Fuel + 15 Relay Outputs (Switch) Bridge serial data serial data GND Port Stbd. Horn: supplied by ship yard! Outside Trimm Tabs Control AHD-TCS A CAN ma ma T erminal box with MMDS and CAN-Bus *) T erminal box with MMDS and CAN-Bus *) Engine Room Engine Port CAN-Bus Engine Stbd. CAN-Bus Ship CAN-Bus BNC Video Signal CAT 5 *) MAN delivery Power Supply 24VDC +/-25%
23 Product overview Page 23 Notes
24 Page 24 Product overview Systems and devices for ship automation, monitoring and control technology Böning Automationstechnologie GmbH & Co. KG Am Steenöver 4 D Ganderkesee Germany Internet: info@boening.com The manufacturer accepts no liability for errors in descriptions and diagrams. Changes due to technical progress reserved. 30 June 2009 VeC-1118
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