Firecel Safety Cables

Transcription

1 103/7 Firecel Safety Cables Low Smoke - Zero Halogen

2 Firecel Safety Cables Low Smoke - Zero Halogen Over the last 30 years CAVICEL has developped a deep experience in studying, designing and manufacturing cables that exceed the extreme conditions that can occur during a fire. FIRECEL are a comprehensive range of cables properly designed to assure the best performances in the event of a fire. They can provide the ideal solution for all electrical connections, as cables are manufactured with different insulations and constructions, in order to fit all the performances required. Depending on the type of cable, FIRECEL cables: Guarantee Resistance During a Fire Minimize the Emission of Toxic Fumes and Smoke Do Not Emit Corrosive Gases Allow People to a Rapid Evacuation Assure the Operation of Emergency Systems 2

3 Quality System Certification FIRECEL cables are manufactured under an approved Quality System according to ISO 9001, certified by CSQ (Italy) and LPCB (UK). Mark FIRECEL cables comply with the essential safety requirements of the low voltage directive, 72/23/EEC as amended by 90/683/EEC (not applicable to coax cable). RoHS Compliance FIRECEL cables comply with the European Directive 2002/96/EC for the restriction of the use of certain hazardous substances in electrical and electronic equipment. Products Index SR Series Fire resistant and flame retardant cables, low smoke, zero halogen Assessed to ISO 9001: 2000 Certificate number 217 LS Series Flame retardant cables, low smoke, zero halogen SLO-FR and MLO-FR Fire resistant Fibre Optic cables, flame retardant, low smoke, zero halogen 3

4 Fields of Application In: For: Airports Hotels Hospitals Schools Theatres and Cinemas Offices Stadiums Railways/Underground Department Stores Chemical/Petrochemical Plants Ships Fire Alarm Emergency Lighting Building Management Data Communications Public Address TVCC Rose Rotana Tower - Dubai Atlantis Hotel - Dubai Reebok Stadium - Bolton Tsing Ma Bridge - Hong Kong Scottish Exhibition & Conference Centre - Glasgow 4

5 Standard Contents BS 4066: pt 1 (EN 50265) Method of test on a single vertical insulated wire or cable BS 4066: pt 3 (EN 50266) Method for classification of flame propagation characteristics of bunched cables BS : 2002 Fire detection and alarm system for building. Code of practice. BS 6387 Specification for performance requirements for cables required to maintain circuit integrity under fire conditions BS (EN 50267/2-1) Method of determination of amount of halogen acid gas evolved during combustion of polymeric materials taken from cables BS (EN 50267/2-2) Determination of degree of acidity (corrosivity) of gases by measuring PH and conductivity BS 6724, Appendix F BS 7622 (EN 50268) BS 8434: 2003 CEI CEI 20-22/3 (EN 50266) CEI 20-35/1 (EN 50265) CEI CEI 20-37/2-1 (EN 50267/2-1) CEI 20-37/2-2 (EN 50267/2-2) CEI 20-37/3 (EN ) CEI DEF STD 61-12, Part 18 DIN 4102 Part 12 EN IEC IEC IEC IEEE 383, Section NES 713 NF X NF C Singapore Std 299: Pt 1 UIC 895 OR UITP-APTA UTE C VDE 0472 Part 814 BS CEI DEF STD DIN EN IEC IEEE Referring to Firecel Cables Measurement of smoke density using the 3 m test cube (Absorbance) Measurement of smoke density of electric cables burning under defined conditions (LT) Method of test for assessment of the fire integrity of electric cables. Fire retardant rubber insulated cables with low emission of smokes and toxic and corrosive gases for trains, trams and alike Tests on bunched wires or cables Test on a single vertical insulated wire or cable Fire-resisting characteristics of electric cables Method for determination of amount of halogen acid gas evolved during combustion of polymeric materials taken from cables Determination of degree of acidity (corrosivity) of gases by measuring ph and conductivity Measurement of smoke density of electric cables burning under defined conditions (LT) Fire retardant rubber insulated cables with low emission of smokes and toxic and corrosive gases Equipment wires limited fire hazard Circuit integrity maintenance of electric cable systems - Requirements and testing Method of test for resistance to fire of unprotected small cables for use in emergency circuit Fire-resisting characteristics of electric cables Test on a single vertical insulated wire or cable Test on a single small vertical insulated copper wire or cable Tests on bunched wires or cables Method for determination of amount of halogen acid gas evolved during combustion of polymeric materials taken from cables Determination of degree of acidity (corrosivity) of gases by measuring ph and conductivity Measurement of smoke density of electric cables burning under defined conditions (LT) Flame test on grouped cables in vertical tray Determination of the toxicity index of the products of combustion from small specimens of material Analyse de gaz de pyrolyse et de combustion Essai de classification des conducteurs et cables du point de vue de leur comportement au feu Performance requirements for cables required to maintain circuit integrity under fire conditions Specification technique pour la forniture de conducteurs electriques isolés pour vehicules de chemins de fer Electric wires and cables used in underground transit systems Méthode d essai pour l analyse et le dosage de gaz nocifs Testing of cables and flexible cords fire resisting characteristics of electric cables British Standard Comitato Elettrotecnico Italiano British Ministry of Defense Standard Deutsche Institut für Normung European Norm International Electrotechnical Commission The Institute of Electrical and Electronic Engineers, Inc. NES NF UIC UITP UTE VDE General Hcl Emission Corrosivity Toxicity Smoke Density Flame Retardant Test Non Propagation of Fire Fire Resisting Naval Engineering Standard Norme Française Union Internationale des Chemins de Fer L Union Internationale des Transports Publics Union Technique de l Electricité Verband der Elektrotechnik Elektronik Informationstechnik 5

6 LSZH Low Smoke Zero Halogen Materials Firecel cables are manufactured with insulating and jacketing materials that: emit low quantity of smoke; are halogen free; will not propagate fire. LSZH - G10 LSZH - G19 XLPE GS Technopolymer LSZH LSZH - M1 Cross-linked EPR/EPDM compound for multicore cables Cross-linked EVA compound for single core cables Cross-linked polyethylene High performance silicone rubber for fire resistant cables Insulation compound halogen free for miniaturized cables Thermoplastic compound for jacket insulation sheath tensile elongation max dielectric dissipation volume abrasion oil solvent water flexibility strength at break temp. constant factor resistivity resistance resistance resistance resistance N/mm 2 % C 10 3 Hz 10 3 Hz Ω x cm LSZH - G10 4, ,50 0, LSZH - G ,90 0, XLPE ,3 5 0, GS ,30 0,01 2x10 15 Technopolymer LSZH ,90 0,013 3,2x10 16 LSZH - M Numerical data are given only for reference. very good good fair poor 6

7 Quality Control In order to study new materials and new cables, and to verify and certify all their properties, Cavicel has a well equipped laboratory. In fact, besides standard test equipment to check electric and mechanical properties, Cavicel has: test rig for flame retardant test according to, IEC , CEI 20-22, BS4066 Part 3 test chamber for smoke density according to CEI EN , -2, BS 7622 test equipment for fire resisting test according to, BS6387 cat. C, W, Z, EN 50200, CEI test equipment for corrosivity of gas according to CEI pt. 1 and 2, IEC and BS composed by: conductivity meter, ph meter All test equipment to verify the performance of cables in the presence of fire is certified by S.G.S. - Societé Générale de Surveillance in conformity with the reference standard. All test reports are registered in our files and, if required, cables can be supplied with Test Certificate or Declaration of Compliance. 7

8 Tests Fire Resisting Tests Resistance to fire alone: CEI BS 6387 Cat. ABCS DEF STD 61-12, part 18 Singapore Standard 299 part 1 DIN 0472 Part 814, CEI This test is carried out to verify circuit integrity even during a fire. A sample of cable is held horizontally over a ribbon flame at about 750 C. A test voltage is applied continuously for a period of minimum 90 minutes to the cable and no break or short circuit should occur in the cable. -11 Apparatus -23 Electric Data Cables -21 Power Cables up to 0,6/1 kv -25 Fibre Optic Cables Resistance to fire with mechanical shock BS 6387 Cat. X Y Z BS 6387 This standard details the performance of cables during exposition to fire, water and shock. Exposure to Fire (Cat. A B C S) The cable is exposed up to 3 hours and up to 950 C. Exposure to Fire with Water Spray (Cat. W) The cable is exposed for 15 minutes to flame at 650 C and then to fire and water spray for 15 minutes. Exposure to Fire with Mechanical Shock (Cat. X Y Z) The cable is mounted on a panel and is shocked with a steel bar at 30 second intervals for 15 minutes while exposed to flame. Performance Table Test Cat. Resistance to Fire 650 C for 3 hours A 750 C for 3 hours B 950 C for 3 hours C 950 C for 20 minutes S Resistance to Fire with Water Spray 650 C W Resistance to Fire with Mechanical Shock 650 C X 750 C Y 950 C Z Resistance to fire with water spray BS 6387 Cat. W Fire Resistant Cables withstand the tests to BS 6387 CWZ 8

9 Resistance to fire, mechanical shock and water: BS : 2002 BS 8434: 2003 Fire Resisting Tests Tests BS : 2002 Three-Test in one single Sample This test is carried out to verify the circuit integrity of small cables exposed to flame, mechanical shock and water in accordance with new fire alarm code of practice BS : According to this code the cables are classified in two categories: Standard Grade and Enhanced Grade. In order to check the compliance of the cable to both categories, BS 5839 refers to EN and new BS 8434: Standard Grade clause 26.2d) Maintenance of circuit integrity: to BS : 2003 at 830 C for 30 min. 15 min. with fire and mechanical shock plus 15 min. with fire, mechanical shock and water to EN PH30 30 min. at 830 C with fire and mechanical shock Enhanced Grade clause 26.2e) Maintenance of circuit integrity: to BS : 2003 at 930 C for 120 min. 60 min. with fire and mechanical shock plus 60 min. with fire, mechanical shock and water to EN PH120 (improved) 120 min. at 830 C with fire and mechanical shock EN 50200: This test is carried out to verify the circuit integrity of small cables exposed to flame at 830 C ( 0 C +40 C) and schocked with a steel bar at 5 minute intervals. EN Classification PH 15 exposure to flame for 15 min. PH 30 exposure to flame for 30 min. PH 60 exposure to flame for 60 min. PH 90 exposure to flame for 90 min. PH 120 exposure to flame for 120 min. Resistance to fire with mechanical shock EN

10 Tests Flame Retardant test on Bunched Cables IEC IEEE 383 section CEI 20-22/3 BS 4066: part 3 Flame Retardant Test on Bunched Cables Summary of Test Conditions IEC , BS 4066 Part 3 This flame test evaluates the non propagation of fire of a bunch of cables. The test samples comprise a number of pieces of cable each 3.5 m long, in order to have the required quantity of combustible material per metre of mounted cables. The cables are installed in a metal cabinet, and are subjected to burning by a horizontal flame for a specified time. The cables must not burn for more than 2.5 m from the bottom of the burner. IEC EN CEI 20-22/ / / / /3-5 Category A F/R A B C D Range of conductor cross-sections >35 mm 2 35 mm 2 >35 mm 2 35 mm 2 >35 mm 2 35 mm 2 >35 mm 2 35 mm 2 Non-metallic volume per m of test sample 7 liltres 7 litres 3,5 litres 1,5 llitres 0,5 litres Minimum length of test pieces 3,5 m 3,5 m 3,5 m 3,5 m 3,5 m Standard ladder (500 mm wide): number of layers 1 front+1 rear 1 front 1 front - 1 front 1 front 1 front 1 front 1 front maximum width of test sample 300 mm 300 mm 300 mm mm 300 mm 300 mm 300 mm 300 mm Wide ladder (800 mm wide): number of layers front maximum width of test sample mm Positioning of test pieces Spaced Touching Spaced Touching Spaced Touching Spaced Touching 0,5 x cable ø 0,5 x cable ø 0,5 x cable ø 0,5 x cable ø (max 20 mm) (max 20 mm) (max 20 mm) (max 20 mm) Number of burners Flame application time 40 min 40 min 40 min 40 min 20 min 20 min Test conditions Wind speed: <8 m/s; Temperature: C Extent of the charred portion 2,5 m above the bottom edge of the burner, neither at the front nor at the rear of the ladder Oxygen index (OI) If required, the OI of all non-metallic material ( 5% in weight) should be measured 10

11 Flame Retardant test on Single Wire CEI 20-35/1 - - BS 4066 part 1 CEI 20-35/2 - IEC (for small size wires) BS 4066: part 1 Flame Retardant Test on Single Wire Tests CEI 20-35/1,, BS 4066 part 1 CEI 20-35/2, IEC for small size wires A sample of finished cable is clamped vertically in a threesided metal screen, and a flame is applied for about 60 sec (for max 20 sec for small size wires). The cable has to be self-extinguishing. Smoke Density CEI 20-37/ BS EN BS 6724 In a 3 m cube metal cabinet samples of cables are burned by 100 cm 3 of alcohol contained in a metal tray. A photometric system is based on a light source and a photocell placed horizontally in the mid vertical plane of the cube, at height of 2.15 m. Absorbance or light transmittance are verified as follows: Test Value required BS ,7 1,5 depending on (Absorbance - Ao) cable diameter % depending on (Light Transmittance - LT) cable diameter Smoke Density Test -2 BS 6724 Appendix F CEI 20-37/3 BS 7622 EN

12 Tests Toxicity Index Toxicity Index Test CEI 20-37/7 NES 713 NFX 70/100 UTE C NES CEI 20-37/7 NFX UTE This test comprises the analysis of noxious gas emissions in case of fire. Sample of insulating materials are burned in a tubular oven and the gases emitted during combustion are detected and collected in order to determine the quantities of gases most frequently met with, such as carbon monoxide, carbon dioxide, halogen acids, sulphur dioxide, nitric oxide, etc. The quantities are then compared with concentration limits, in order to obtain a conventional toxicity index (normally 1.5). Smoke Corrosivity CEI IEC BS EN This test allows estimation of corrosiveness against metals of products released when cables burn. Sample of non-metallic materials are burned in a tubular oven and the gases evolved during combustion are collected into wash bottles. The analysis of the solution contained in the bottles allows the quantity of corrosive gases to be determined. Corrosivity can be checked either through the amount of HCl evolved per gram of sample, or through ph and conductivity of test solution. Test CEI 20-37/2-1 EN BS 6425 Value required 0,5% acid gas CEI 20-37/2-2 EN BS ph 4,3 IEC conductivity 100 µs.cm 1 12

13 Safety Cables Low Smoke - Zero Halogen All FIRECEL cables described in this brochure have following performances under fire conditions: Smoke Emission (tipical values) (3 m 3 test) BS 7622 / Light transmittance LT 80% BS 6724 Absorbance Ao 0,10 Gas Evolved during Combustion (tipical values) BS 6425 pt. 1 / IEC pt. 1 no acid gas IEC pt. 2 ph 5,3 Conductivity 20 µs.cm 1 Further performances of Firecel cables are: SR Series: Fire Resistant and Flame Retardant LS Series: Flame Retardant SLO-FR Series Fire Resistant and Flame MLO-FR Retardant Fibre Optic Cables Options Cables described in this catalogue are only a part of our FIRECEL production. Different costructions can be designed and manufactured in order to meet specific requirements. Screen CWB: copper wire braid Armour GSWB: galvanized steel wire braid OS: overall aluminium/polyester tape plus 7/0,3 tinned SWA: galvanized served steel wire copper drain wire IS: individual pair aluminium/polyester tape plus 7/0,3 tinned copper drain wire Moisture Barrier MB: copolymer coated aluminium tape 13

14 SR Series Fire Resistant and Flame Retardant SR 106H L.V. Power Cables 600/1000 V Temperature rating: -40 C +90 C (for insulated conductors only: max 200 C) Dielectric test: 3500 V r.m.s. x 5 (core/core) Insulation resistance: 300 MΩ x km (at 20 C) Short circuit temp.: 350 C Conductor: stranded plain annealed copper wire class 2 to IEC 60228/BS 6360 (for 16 mm 2 class 5) fire resistant silicone rubber cores cabled together in concentric layers LSZH thermoplastic compound Size (mm 2 ) 1,5 2, conductors 9,8 10,8 12,4 14,7 17,4 20,8 3 conductors 10,4 11,4 13,1 15,6 19,0 22,2 4 conductors 11,2 12,8 14,3 17,4 20,8 24,3 5 conductors 12,5 13,9 15,5 18,9 23,2 26,7 BS 6387 C W Z SS 299 part 1 CEI CEI CEI CEI CEI 20-22/3 EN PH60 SR 145 L.V. Power Cables 600/1000 V Temperature rating: -40 C +90 C Dielectric test: 3500 V r.m.s. x 5 (core/core) Insulation resistance: >500 MΩ x km (at 20 C) Short circuit temp.: 250 C Conductor: stranded tinned annealed copper wire class 5 to IEC 60228/BS 6360/CEI mica tape plus LSZH cross-linked compound cores cabled together in concentric layers LSZH thermoplastic compound CEI CEI CEI CEI CEI CEI 20-22/3 EN PH90 Size (mm 2 ) 1,5 2, conductor 6,7 7,3 7,8 8,5 10,3 11,6 13,5 14,9 17,3 2 conductors 10,6 11,8 13,2 14,6 18,2 21, conductors 11,2 12,5 14,0 15,5 19,8 23, conductors 12,2 14,0 15,5 17,4 22,1 25, conductors 13,7 15,4 17,1 19,0 24,3 27, SR 112 L.V. Power Cables 450/750 V Temperature rating: -40 C +105 C Dielectric test: 2500 V r.m.s. x 15 (core/water) Short circuit temp.: 250 C FIRECEL SR 112 is suitable for fixed or protected installation in or on, lighting and control gear for voltages up to 1000 V a.c. or up to 1,5 times higher for d.c. usage. Conductor: stranded plain annealed copper wire class 2 to IEC 60228/BS 6360 mica/glass tapes plus LSZH flame retardant cross-linked compound Size (mm 2 ) 1 1,5 2, Outside diameter (mm) 3,1 3,4 4,1 4,6 5,3 7,1 8,4 10,3 11,7 13,7 Current Rating (A) Insulation resistance (MΩ x km at 20 C) Product Certificate No. 217d assessed to BS 6387 CWZ from 1,5 to 25 sqmm (testing conducted using steel conduit) BS 6387 C W Z BS 7211 SS 299 part 1 CEI CEI CEI CEI CEI 20-22/3 14

15 SR Series Fire Resistant and Flame Retardant SR 114H Standard Grade Control Cables - Screened 300/500 V Temperature rating: -40 C +90 C (for insulated conductors only: max 200 C) Dielectric test: 2000 V r.m.s. x 5 (core/core and core/screen) Insulation resistance: 300 MΩ x km (at 20 C) Short circuit temp.: 350 C Firecel SR 114H are manufactured and tested according to BS 7629 and are included in new fire alarm code of practice BS : 2002 clause 26.2d). Conductor: plain annealed copper wire: solid size 1 mm 2 (1/1,13 mm) 1,5 mm 2 (1/1,38 mm) 2,5 mm 2 (1/1,80 mm) 7 strands 2,5 mm 2 (7/0,67 mm) 4 mm 2 (7/0,85 mm) fire resistant silicone rubber EI 2 to BS 7655: section 1.1 Overall screen: cores cabled together in concentric layers aluminium/polyester tape with non insulated tinned copper earth or drain wire Earth wire for 2, 3, 4 core: tinned annealed copper wire to BS 6360 with the same size of conductors Drain wire for 7, 12, 19 core: solid tinned annealed copper wire to BS 6360 size 1/0,80 mm (0,5 mm 2 ) thermoplastic zero halogen, low smoke, flame retardant, abrasion resistant Type LTS3 to BS 7655: section 6.1 Size (mm 2 ) 1 1,5 2,5 4 2 conductors 7,5 8,6 9,9 11,5 3 conductors 7,9 8,6 10,3 13,2 4 conductors 8,6 9,8 11,3 14,2 7 conductors 10 11, conductors 13 14, conductors 15,2 17,2 - - Product Certificates No. 217e / No. 217f assessed to BS Standard BS 7629, BS 7622 BS 6425: Part 1 and BS 6387 CWZ (cables up to 4 cores 4.0 sqmm) BS 4066 BS Standard BS 6387 C W Z BS 7629 BS : 2003 SS 299 part 1 IEC A EN PH30 EN SR 114E Enhanced Grade Control Cables - Screened 300/500 V Temperature rating: -40 C +90 C (for insulated conductors only: max 200 C) Dielectric test: 2000 V r.m.s. x 5 (core/core and core/screen) Insulation resistance: 300 MΩ x km (at 20 C) Short circuit temp.: 350 C Firecel SR 114E are manufactured and tested according to BS 7629 and are included in new fire alarm code of practice BS : 2002 clause 26.2e). Conductor: plain annealed copper wire: solid size 1 mm 2 (1/1,13 mm) 1,5 mm 2 (1/1,38 mm) 2,5 mm 2 (1/1,80 mm) 7 strands 2,5 mm 2 (7/0,67 mm) 4 mm 2 (7/0,85 mm) mica tape plus fire resistant silicone rubber EI 2 to BS 7655: section 1.1 Overall screen: cores cabled together in concentric layers aluminium/polyester tape with non insulated tinned copper earth or drain wire Earth wire for 2, 3, 4 core: tinned annealed copper wire to BS 6360 with the same size of conductors thermoplastic zero halogen, low smoke, flame retardant, abrasion resistant Type LTS3 to BS 7655: section 6.1 Size (mm 2 ) 1 1,5 2,5 4 2 conductors 7,9 8,8 10,2 12,2 3 conductors 8,4 9,3 10,8 13,0 4 conductors 9,3 10,3 12,0 14,4 Product Certificate No. 217g assessed to BS Enhanced BS 7629, BS 7622 BS 6425: Part 1 and BS 6387 CWZ (cables up to 4 cores 4.0 sqmm) BS 4066 BS Enhanced BS 6387 C W Z BS 7629 BS : 2003 SS 299 part 1 IEC EN PH120 EN EN

16 SR Series Fire Resistant and Flame Retardant SR 108 Control Cables - Screened 300/500 V ( 1.0 mm 2 ) 450/750 V ( 1.5 mm 2 ) Temperature rating: -40 C +90 C Dielectric test: 2000 V r.m.s. x 5 (for 300/500 V) V r.m.s. x 5 (for 450/750 V) Insulation resistance: 300 MΩ x km (at 20 C) Short circuit temp.: 350 C Conductor: stranded tinned annealed copper wire to IEC class 5/BS 6360/CEI fire resistant silicone rubber cores cabled together in concentric layers Flame barrier: special fire proof tape Screen: aluminium/polyester tape with tinned copper drain wire LSZH thermoplastic compound Size (mm 2 ) 0,5 1,0 1,5 2,5 2 conductors 7,0 7,6 8,6 10,2 3 conductors 7,3 8,0 9,3 11,8 4 conductors 7,9 8,6 10,1 12,0 7 conductors - 10,4 12,1-12 conductors - 14,3 16,6 - IEC A BS 6387 C W Z SS 299 part 1 CEI CEI CEI CEI CEI 20-22/2 EN PH90 EN DIN 4102 part 12-E30 SR 118 Control Cables 300/500 V Temperature rating: -40 C +90 C (for insulated conductors only: max 200 C) Dielectric test: 2000 V r.m.s. x 5 (core/core) Insulation resistance: 300 MΩ x km (at 20 C) Short circuit temp.: 350 C Conductor: solid plain annealed copper wire class 1 to IEC 60228/BS 6360 fire resistant silicone rubber cores cabled together in concentric layers LSZH thermoplastic compound Size (mm 2 ) 1 1,5 2,5 4 2 conductors 7,1 7,6 9,0 10,7 3 conductors 7,8 8,0 9,4 11,3 4 conductors 8,2 8,9 10,5 13,5 5 conductors 8,6 10,5 11,8 14,1 7 conductors 9,4 11, conductors 12,4 14,4 - - SR 116H Control Cables 450/750 V Temperature rating: -40 C +90 C (for insulated conductors only: max 200 C) Dielectric test: 2500 V r.m.s. x 5 (core/core) Insulation resistance: 300 MΩ x km (at 20 C) Short circuit temp.: 350 C Conductor: stranded plain annealed copper wire (to IEC class 2/BS 6360) fire resistant silicone rubber cores cabled together in concentric layers LSZH thermoplastic compound Size (mm 2 ) 1,5 2, conductors 8,0 9,2 11,6 13,0 15,5 17,8 3 conductors 8,9 10,2 12,3 14,0 16,7 19,1 4 conductors 9,8 11,3 13,8 15,2 18,4 21,2 5 conductors 10,5 12,3 15,0 16,8 20,1 23,4 Tested and Approved (cables up to 4 cores 1,5 and 2,5 sqmm) NFC cat. CR1 NFC cat. C1 BS 6387 C W Z SS 299 part 1 CEI CEI CEI CEI CEI 20-22/3 EN PH90 EN N.B.N N.B.N. C BS 6387 C W Z SS 299 part 1 CEI CEI CEI CEI CEI 20-22/3 EN PH60 EN

17 SR Series Fire Resistant and Flame Retardant SR 109 Control Cables - Screened 450/750 V Temperature rating: -40 C +90 C Dielectric test: 2500 V r.m.s. x 5 Insulation resistance: 300 MΩ x km (at 20 C) Short circuit temp.: 350 C Conductor: stranded annealed copper wire to IEC class 5/BS 6360/CEI fire resistant silicone rubber cores cabled together in concentric layers Screen: aluminium/polyester tape with tinned copper drain wire LSZH thermoplastic compound Size (mm 2 ) 0,75 1,0 1,5 2,5 2 conductors 7,4 7,6 8,4 9,9 3 conductors 7,8 8,0 8,9 10,5 4 conductors 8,4 8,6 9,8 11,4 7 conductors - 10,3 11,7-12 conductors - 13,5 15,3 - BS 6387 C W Z CEI CEI CEI CEI CEI 20-22/3 EN PH60 EN Option: SR 109-R conductors 7 strand to IEC class 2. SR 125H Signal Cables - Screened 300/500 V Temperature rating: Dielectric test: Insulation resistance: Conductor: Twisting: Flame barrier: Overall screen: -40 C +90 C (for insulated conductors only: max 200 C) 2000 V r.m.s. x 5 (core/core) 1000 V r.m.s. x 5 (core/screen) 300 MΩ x km (at 20 C) plain annealed copper wire solid size 0,5 mm 2 (1/0,8 mm) and 0,63 mm 2 (1/0,9 mm) 7 strands 1 mm 2 (7/0,43 mm), 1,5 mm 2 (7/0,53 mm) and 2,5 mm 2 (7/0,67 mm) fire resistant silicone rubber the cores are twisted together to form pairs the pairs are cabled together in concentric lay with suitable non hygroscopic fillers special fire proof tapes (only on Series SR 125 E30 and E90 - see options) aluminium/polyester tape, with 0,5 mm 2 (7/0,3 mm) tinned copper drain wire LSZH thermoplastic compound Size (mm 2 ) 0,5 0,63 1 1,5 2,5 1 pair 6,5 7,1 7,4 8,7 10,3 2 pairs (quad) 7,6 7,9 8,6 10,2 12,1 2 pairs 9,5 9,6 10,6 12,9 15,3 3 pairs 10,5 10,7 11,2 13,5 16,0 5 pairs 12,0 12,2 13,7 16,7 20,2 6 pairs 12,3 14,0 14,8 17,5 21,1 10 pairs 16,5-18,9 23,4 28,3 15 pairs 20,5-23,2 28,9 34,9 20 pairs 22,6-26,2 32,5 39,0 Capacitance for 1 and 2 pairs core/core (nf/km) Capacitance for multipairs core/core (nf/km) Capacitance core/screen (nf/km) Option 1: SR 125 E30 (equivalent to JE-H(St)H FE180-E30) - Tested and approved in compliance with standard DIN 4102 part 12 class E30 and DIN VDE 0815: Option 2: SR 125 E60 (equivalent to JE-H(St)H FE180-E60) - Tested in compliance with standard DIN 4102 part 12 class E60. BS 6387 C W Z SS 299 part 1 CEI CEI CEI CEI CEI 20-22/3 EN PH90 EN VDE 0472 part 814 (option) N.B.N (option) N.B.N. C V DE Approved Option 3: SR 125 E90 (equivalent to JE-H(St)H FE180-E90) - Tested in compliance with standard DIN 4102 part 12 class E90. Option 4: SR 125 RF1 - Tested and approved in compliance with N.B.N class 60 minutes. The outside diameter of these cables could be different than the ones listed above due to the additional protection against fire and particular construction. For further information about approved cables please contact CAVICEL. 17

18 SR Series Fire Resistant and Flame Retardant SR 206 Electric Supply Cables 600/1000 V Temperature rating: -40 C +90 C Dielectric test: 2000 V r.m.s. x 5 (for 300/500 V) V r.m.s. x 5 (for 450/750 V) Insulation resistance: 500 MΩ x km (at 20 C) Short circuit temp.: 250 C Conductor: stranded annealed copper wire to IEC class 2/BS 6360/CEI mica/glass tape plus XLPE cores cabled together in concentric layers LSZH thermoplastic compound -21 EN PH60 EN EN EN Size (mm 2 ) 1,5 2, conductors 10,4 11,2 12,3 14,6 16,4 18,5 22,0 3 conductors 11,0 11,9 13,0 15,5 17,4 19,7 23,5 4 conductors 11,9 12,8 14,2 16,9 19,1 21,7-5 conductors 13,0 14,0 15,5 18,6 21,0 23,5 - SR 225 Instrumentation Cables 300/500 V Temperature rating: -40 C +90 C Dielectric test: 2000 V r.m.s. x 5 (core/core) 1000 V r.m.s. x 5 (core/screen) Insulation resistance: 500 MΩ x km (at 20 C) Conductor: stranded annealed copper wire to IEC class 2/BS 6360/CEI mica/glass tape plus XLPE Twisting: the cores are twisted together to form pairs (or triads) the pairs are cabled together in concentric lay with suitable non hygroscopic fillers Overall screen: aluminium/polyester tape, with 0,5 mm 2 (7/0,3 mm) tinned copper drain wire LSZH thermoplastic compound IEC EN EN EN Size (mm 2 ) 0,75 1 1,5 2,5 1 pair 7,8 8,4 9,3 10,9 2 pairs 10,7 11,5 13,0 14,4 5 pairs 14,8 15,7 18,1 20,1 10 pairs 20,1 21,3 24,8 27,5 15 pairs 24,9 26,5 30,8 34,1 20 pairs 28,2 30,2 34,9 38,9 FR Coax Radio-Frequency Coaxial and Data Transmission Cable Inner Conductor: solid copperweld wire, diameter 0,64 mm Dielectric: special compound, silicone rubber and special fire proof tape Concentric Conductor: copper wire braid flame retardant LSZH compound Characteristic impedance Capacitance Attenuation at 10 MHz Attenuation at 400 MHz Outside diameter (Ohm) (pf/m) (db/100 m) (db/100 m) (mm) ,0 40,0 8,0 BS 6387 C-W-Z -2 EN PH90 EN EN

19 LS Series Flame Retardant ;; ;;; ; ;;; LS 451 Data Cable Overall Shielded Low Capacity 300 V Temperature rating: -25 C +80 C Impedance: 100 Ω nominal Capacitance: 50 pf/m conductor to conductor 90 pf/m conductor to shield Vel. of propagation: 66% Conductor: stranded tinned annealed copper wire technopolymer LSZH twisted cores to form pairs Colour code: according to DIN Overall screen: aluminium/polyester tape, with 0,5 mm 2 (7/0,3 mm) tinned copper drain wire plus tinned copper wire braid LSZH thermoplastic compound Cross section: 0,20 sqmm (24 AWG) BS 6425 BS 6724 EN Number of pairs Outside diameter 8,3 8,5 8,9 9,6 10,5 12,1 12,9 15,3 17,4 Attenuation db/100 m , f (MHz) Options: On request with nominal impedance 120 Ω and suitable for RS 485. Colour code according to IEC LS 62 Miniaturized Multipair Cables for Electronic Signals 300 V Temperature rating: -25 C +80 C Dielectric test: 2000 V r.m.s. x 5 (core/core) 1000 V r.m.s. x 5 (core/screen) Insulation resistance: 300 MΩ x km (at 20 C) Conductor: solid or stranded annealed copper wire technopolymer LSZH twisted cores to form pairs Colour code: according to IEC Overall screen: aluminium/polyester tape, with 0,5 mm 2 (7/0,3 mm) tinned copper drain wire LSZH thermoplastic compound Cross section: 0,25 sqmm Conductors available: bare solid ø 0,6 mm (24 AWG) tinned solid ø 0,6 mm (24 AWG) bare solid ø 0,8 mm (20 AWG) tinned solid ø 0,8 mm (20 AWG) bare stranded 22 AWG (7/0,25 mm) tinned stranded 22 AWG (7/0,25 mm) BS 6425 BS 6724 EN Number of pairs AWG 4,1 5,2 5,8 7,6 8,7 9,3 10,5 11,9 12,6 14,8 22 AWG 4,4 5,6 6,4 8,3 9,6 10,3 11,8 12,6 14,0 16,5 20 AWG 4,5 5,8 6,5 8,6 9,9 10,6 12,2 13,7 14,5 17,3 19

20 LS Series Flame Retardant LS BUS 18 Fieldbus Cable 300/300 V Temperature rating: --30 C +70 C Loop conductor res.: 43,6 Ω/km (at 20 C in d.c.) Nom. capacitance 65 nf/km (core/core at 1 khz) Vel. of propagation: 66% Nom. impedance 100 Ω Nom. attenuation: 1,8 db/km (at 9,6 khz) 2,6 db/km (at 31,25 khz) 2,9 db/km (at 38,4 khz) 5,4 db/km (at 100 khz) 12,0 db/km (at 1000 khz) (on request) IEC BS 6425 BS 6724 EN EN Conductors: Overall Screen: Outer sheath: Outer diameter: Options: 2 x 18 AWG stranded plain annealed copper wires to IEC class 2, stranding 7/0,40 mm polyethylene, colour: white, black the cores are twisted to form a pair aluminium/polyester tape with metallic surface outside in contact with a tinned copper wire braid LSZH thermoplastic compound, UV and oil resistant 8,0 ±0,4 mm Available on request in compliance with Fieldbus Foundation and Profibus PA or DP. LS BUS 22/150 Fieldbus Cable 300/300 V Temperature rating: --30 C +70 C Loop conductor res.: 110 Ω/km (at 20 C in d.c.) Nom. capacitance 28,5 nf/km (core/core at 1 khz) Vel. of propagation: 78% Nom. impedance 150 Ω Nom. attenuation: 2,5 db/km (at 9,6 khz) 4,0 db/km (at 38,4 khz) 22,0 db/km (at 4 khz) 42,0 db/km (at 16 khz) Conductors: Overall Screen: Outer sheath: Outer diameter: Options: 2 x 22 AWG solid plain annealed copper wires to diameter 0,64 mm cellular polyethylene, colour: white, black the cores are twisted to form a pair aluminium/polyester tape with metallic surface outside in contact with a tinned copper wire braid LSZH thermoplastic compound, UV and oil resistant 8,0 ±0,4 mm Available on request in compliance with Fieldbus Foundation and Profibus PA or DP. (on request) IEC BS 6425 BS 6724 EN EN

21 LS Series Flame Retardant LS 225 Instrumentation and Control Cables 300/500 V Temperature rating: -40 C +80 C Dielectric test: 2000 V r.m.s. x 5 (core/core) 1000 V r.m.s. x 5 (core/screen) Insulation resistance: 500 MΩ x km (at 20 C) Conductor: stranded annealed copper wire to IEC class 2/BS 6360/CEI XLPE the cores are twisted together to form pairs Overall screen: aluminium/polyester tape, with 0,5 mm 2 (7/0,3 mm) tinned copper drain wire LSZH thermoplastic compound F BS 4066 part 3 BS 6425 BS 6724 Size (mm 2 ) 0,5 0,75 1 1,5 2,5 1 pair 6,5 7,0 7,4 8,7 10,3 2 pairs 9,5 10,0 10,6 12,9 15,3 5 pairs 12,0 12,6 13,7 16,7 20,2 10 pairs 16,5 17,8 18,9 23,4 28,3 15 pairs 20,5 21,8 23,2 28,9 34,9 20 pairs 22,6 24,5 26,2 32,5 39,0 ;; ;; ;;; ;; ;; ;;; LS Coax Conductor: Dielectric: Shield: Radio-Frequency Coaxial and Data Transmission Cables LS COAX cables comply with MIL-C-17, but with following additional properties: low smoke and toxic gas emission, halogen free. to MIL-C-17 to MIL-C-17 to MIL-C-17 to MIL-C-17 The table below shows most common coaxial cables. Other coaxial cables to MIL-C-17 can be foreseen with same characteristics in presence of fire. BS 6425 BS 6724 EN EN (on request) Characteristic Velocity of Inner conductor Stranding Outside Type impedance Capacitance propagation material n. wires x ø Insulation Shield diameter (Ω) (pf/m) (%) (mm) (mm) RG ± tinned 7 x 0,40 solid copper 10,3 copper polyethylene RG ± tinned 19 x 0,18 solid tinned 5,0 copper polyethylene copper RG ± copperweld 1 x 0,58 solid copper 6,2 polyethylene RG ± tinned 7 x 0,75 solid copper 10,3 copper polyethylene RG ± tinned 1x 4,95 solid copper 22,1 copper polyethylene 21

22 Fire Resistant Fibre Optic Cables According to -25, these cables are tested to withstand a fire up to 950 C for 3 hours. The constructions proposed contain up to 24 fibres (single tube) or 144 fibres (multiloose tube). These cables are used for data transmission, TVCC, process control when advantages given by optical fibres are required. Besides fire resistance, they ensure outstanding flame retardant property with a reduced quantity of smoke evolved during combustion. These cables are available both with singlemode (SM) and multimode fibres. 22

23 Fire Resistant Fibre Optic Cables SLO-FR Single Loose Tube Approved by Temperature rating: -20 C +80 C Fibre protection: Flame barrier: Outer sheath: SLO-FR-A5 single loose PBT tube, jelly filled in order to prevent moisture absorption special fire resistant barrier flame retardant LSZH outer jacket Glass yarns N. of fibres Outside diameter (mm) 8,9 8,9 8,9 9,1 9,1 9,1 9,8 9,8 SLO-FR-A7 Galvanized steel wire armour Test Report WARRES N. L CEI 20-22/3 CEI CEI CEI EN EN EN N. of fibres Outside diameter (mm) 12,3 12,3 12,3 13,0 13,0 13,0 13,7 13,7 SLO-FR-A1 Galvanized steel wire braid N. of fibres Outside diameter (mm) 11,8 11,8 11,8 12,0 12,0 12,0 12,6 12,6 SLO-FR-A3 Single Loose Tube enhanced FR Fibre protection: single loose PBT tube, jelly filled in order to prevent moisture absorption Flame barrier: special fire resistant barrier Armour: corrugated copolymer coated steel tape Outer sheath: flame retardant LSZH compound Addtional tests: fire resistant to EN PH120, BS :2002 Enhanced, BS :2003 N. of fibres Outside diameter (mm) 13,6 13,6 13,6 13,6 13,6 13,6 13,6 MLO-FR Multiloose Tube Temperature rating: -20 C +80 C Fibre protection: up to 4 loose PBT tubes, jelly filled in order to prevent moisture absorption Flame barrier: special fire resistant barrier Outer sheath: flame retardant LSZH outer jacket MLO-FR-A1 Galvanized steel wire braid -25 CEI 20-22/3 CEI CEI CEI EN EN EN N. of fibres Outside diameter (mm) 13,6 13,6 13,6 13,6 13,6 13,6 13,6 For further technical details please refer to our catalogue OPTICEL

24 CAVICEL SPA Pioltello (Milano) - ITALY Via Caduti del Lavoro, 18/A ph fax cavicel@cavicel.com CAVICEL firmly believes in the importance of the quality of its products and it undertakes itself to produce them using clean technologies for the respect and the protection of the environment. FIRECEL and OPTICEL are CAVICEL registered trademarks. All information contained in this brochure is belevied to be accurate. Specifications can change at any time, according to technical developments and market changes.