Traction Cable Radox 3 GKW

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Ashlee Doyle
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1 General Properties : Excellent high temperature, low temperature, ozone and weathering resistance, zero halogen, flame retardant, solder iron resistant, easily strippable, flexible. Application : Single core non--sheathed cable for protected fixed installation inside and outside of railway rolling stock to connect fixed and moving parts. Within low--voltage switchgear and controlgear assemblies acc. to EN / VDE 0660 T. 500 suitable for live conductors which are non--protected against short--circuit. The cables shall be installed without the risk of a mechanical damage along their entire route. General composition : 2 1. Conductor : flexible tin plated copper acc. to IEC 228 cl Insulation : Radox GKW J, colour : see table 1 Marking : : H+S ( Part. No. ) RADOX 3 GKW /1000 V : H+S ( Part. No. + Order No.) RADOX 3 GKW /1000 V 1 Technical Data : Dimensions and weight... Table 1 Conductor resistance... Table 1 Tests... Table 2 Operating conditions : Voltage rating cond.--earth... U V AC Voltage rating cond.--cond.... U V AC maximum permissible Voltage rating AC cond.--earth V AC maximum permissible Voltage rating AC cond.--cond.... U m V AC maximum permissible Voltage rating DC cond.--earth... V V DC maximum permissible Voltage rating DC cond.--cond V DC Test voltage 50 Hz, 5 min V Max. conductor temperature.. continuous C by short circuit ( max. 5 s ) fixed installation C free installation C Min. operating temperature... fixed installation C free installation C Min. bending radius fixed installation... D < x D D > x D with sporadic movement D < x D D > x D with frequent movement x D where : D = core diameter Copyright 2005 Huber + Suhner AG. This document may not be copied nor be passed on to third parties without our written permission. Uncontrolled copy when printed (will not be updated]. The product fulfils the test and specification requirements described in this document for the stated areas of application and operating conditions. HUBER+SUHNER AG does not expressly or implicitly guarantee performance under additional or changed conditions. Deviations are to be agreed upon in writing. Wire+Cable Division CH-8330 Pfäffikon +41 (0) FAX +41 (0) Page 1/6

2 The cables comply with the following standards for fire protection on railway vehicles BS 6853 Interior cables Vehicle category Ia, Ib, II Exterior cables Vehicle category Ia, Ib, II DIN 5510 Level of fire protection 1, 2, 3, 4 NF F Classification C / F0 Interior cables Vehicle category A1, A2, B Exterior cables Vehicle category A1, A2, B The cables pass the following fire tests Vertical flame spread of bunched cables BS , modified to BS 6853 Smoke density BS 6853 annex D Toxic fume R < 1.0 BS 6853 annex B Vertical flame spread of a single cable DIN EN Vertical flame spread of bunched cables Category C DIN EN Vertical flame spread of bunched cables Category D DIN EN Smoke density DIN EN Vertical flame spread of bunched cables NF C test 2 Smoke density smoke index < 5 NF X Toxic fume smoke index < 5 NF X Vertical flame spread of a single cable IEC , EN Vertical flame spread of bunched cables Category C IEC , EN Amount of halogen acid gas 0 mg/g IEC , EN Corrosivity of combustion gases IEC , EN Smoke density IEC , EN Applicable standards (current issue): H+S : (e) : Technical Datasheet: Traction cable Current rating for multicore cables Page 2/6

3 Table 1 : Cable type 2 Conductor construction* dia nom n x Wall min Cable -D D nom R 20 max Ω /km C H2O ** nom pf/m Fire load kj/m Weight copper cable kg / 100m Colours H+S Part No x ± ± grey yellowgreen x ± ± grey yellowgreen yellow x ± ± grey yellowgreen yellow black x ± ± grey yellowgreen yellow black x ± ± grey x ± ± grey yellowgreen yellow black x ± ± grey yellowgreen Page 3/6

4 Cable type 2 Conductor construction* dia nom n x Wall min Cable -D D nom R 20 max Ω /km C H2O ** nom pf/m Fire load kj/m Weight copper cable kg / 100m Colours H+S Part No x ± ± yellow black x ± ± grey yellowgreen yellow black x ± ± grey yellowgreen yellow black x ± ± grey yellowgreen black x ± ± grey yellowgreen x ± ± grey yellowgreen black x ± ± grey yellowgreen x ± ± grey yellowgreen Page 4/6

5 Cable type 2 Conductor construction* dia nom n x Wall min Cable -D D nom R 20 max Ω /km C H2O ** nom pf/m Fire load kj/m Weight copper cable kg / 100m Colours H+S Part No x ± ± grey yellowgreen black x ± ± grey yellowgreen x ± ± grey yellowgreen x ± ± grey yellowgreen x ± ± grey yellowgreen x ± ± grey yellowgreen x ± ± grey yellowgreen * (typical value x single wire diameter) ** (capacity in water typical value) Page 5/6

6 Table2: Tests on core Properties Tests conditions Requirements Test method 1 Construction and dimensions acc. Tab. 1 EN #1 2 Electrical Properties 2.1 Conductor resistance R C acc. Tab. 2 HD 22.2 S2 # Voltage test 4kV,50Hz,15min.,RT no breakdown HD 22.2 S2 # Voltage test ( spark test ) 4kV no breakdown HD 22.2S2 # Mechanical Properties 3.1 Tensile strength RT 12.5 N/2 EN #9 3.2 Elongation at break RT 125% EN #9 3.3 Tear resistance RT 6.0 N / EN #9 4 Thermal Properties 4.1 Hot set Elongation under load Permanent set 15 Min., 200 C, 2 N/ 2 < 100% < 10% EN #9 4.2 Heat ageing resistance 200 days, 144 C IEC Cold bend 5xD, C no cracks EN # Cold impact C, 1 kg EN #8.5 5 Environmental properties 5.1 Ozone resistance 2 ppm, 20 C 10 days EN #8 5.2 Weathering resistance 200 days DIN Water resistance 10 days EN #9.1 Leakage current factor < 1 µa/vm UL Chemical resistance EN mod. -- ASTM--oil No h, 100 C -- acid detergent 24 h, RT e.g. SU 75 Aussenreiniger 5.5 Waste disposal waste disposal with little pollution effects BfU StoV Page 6/6

Single core cables with reduced wall thickness

Product description: RADOX 4 GKW -AX 1800V M Nominal voltage: Hazard level: Single core cables with reduced wall thickness 1800 / 3000 V AC M (extra low temperature, extra oil and extra fuel resistant)