DOD FUELS LABORATORY STANDARDS UFC

Transcription

1 DOD FUELS LABORATORY STANDARDS UFC Prepared for: DLA Energy Worldwide Energy Conference April 12, 2017 Dustin Scheuffele, P.E. POL-MCX Omaha District US Army Corps of Engineers The views, opinions and findings c ontained in this report are those of the authors(s) and should not be construed as an offic ial Department of the Army pos ition, polic y or dec ision, unles s so des ignated by other offic ial doc umentation.

2 CONTENT Introduction Basic Lab Type A Lab Type B Lab Type C Lab Type C++ Lab References Questions 2

3 INTRODUCTION Document *DRAFT* UFC , DOD FUELS LABORATORY STANDARDS Dated 19 Sep 2016; Developed by USACE POL-MCX on behalf of FFEP Description Provides general criteria and standard procedures for the design and construction of military land-based Laboratory Facilities which test liquid fuels. Reasons for Document Provide guidance for planning, facility design, and construction documentation involved in the construction of new Fuel Laboratory Facilities. Serve as guidance for modernization or expanding existing Fuel Laboratories. Impact The requirements in this UFC will provide for uniform requirements for construction of DOD Fuels Laboratories based on required fuel testing requirements. 3

4 CONTENT Introduction Basic Lab Type A Lab Type B Lab Type C Lab Type C++ Lab References Questions 4

5 BASIC LAB Architectural Requirements Floors Designed for spill control recessed or other Cabinets solid wood or metal construction Countertops 4 inch backsplash, resistant to fuels and other chemicals. Typical is epoxy resin. Confirm color with customer 5

6 BASIC LAB Mechanical Requirements HVAC Minimum outdoor air IAW ASHRAE 62.1; minimize turbulence around lab hood; controls integration between system and lab hood; slightly negative pressure relative to building Exhaust 24/7 from within 6 inches of lab floor Energy efficiency follow UFC Plumbing UFC ; supply 130 deg F water to sink for cleaning 6

7 BASIC LAB Electrical Requirements Primary power dedicated transformer; step down to 120/208 3-phase Generator MTS at a minimum Lab equipment power provide second transformer with 120/240 single phase secondary Lighting generally non-hazardous, but some locations may require explosion proof ratings Outlets and switches located above counter height, every 4 feet. Two 240V outlets at end of counters. Grounding IAW with NFPA 70. Grounding bar for personnel and equipment must be provided at entrances. Lightning protection IAW UFC and NFPA 780 7

8 BASIC LAB Fire Protection Requirements Lab walls minimum 1-hour fire rated and UL fire-resistant construction Storage rooms Class 1, Division 2, and Group D Lab buildings Industrial occupancy per NFPA 101; fire alarm and mass notification system; and IBC Type I or II. Base Fire Department Coordinate for reviews, inspections, and occupancy permits. 8

9 FUELS LABORATORY EQUIPMENT REFERENCE TABLE

10 CONTENT Introduction Basic Lab Type A Lab Type B Lab Type C Lab Type C++ Lab References Questions 10

11 TYPE A LAB Architectural Lab 2,000 3,200 sq. ft Chem. analysis 260 sq ft Non-hazardous storage 200 sq ft Hazardous storage 100 sq ft Filtration 250 sq ft Balance and flash 150 sq ft Admin 375 sq ft Support sq ft as required 11

12 TYPE A LAB Mechanical Type B requirements Electrical Type B requirements Fire Protection Basic lab requirements Class A per NFPA 45 12

13 TYPE A LAB 13

14 CONTENT Introduction Basic Lab Type A Lab Type B Lab Type C Lab Type C++ Lab References Questions 14

15 TYPE B LAB Architectural Lab 1,200 2,000 sq. ft Chem. analysis 260 sq ft Non-hazardous storage 200 sq ft Hazardous storage 100 sq ft Filtration 250 sq ft Balance and flash 150 sq ft Admin 375 sq ft Support sq ft as required 15

16 TYPE B LAB Mechanical Type C++ requirements Electrical Basic lab requirements Combustible gas monitors with alarms Some areas may require explosion proof treatment Fire Protection Basic lab requirements Class A/B per NFPA 45 16

17 TYPE B LAB 17

18 CONTENT Introduction Basic Lab Type A Lab Type B Lab Type C Lab Type C++ Lab References Questions 18

19 TYPE C LAB Architectural Basic lab requirements Mechanical Basic lab plus science fume hood Emergency eyewash Electrical Basic lab requirements Fire Protection Basic lab requirements Volume limits per NFPA 45 19

20 TYPE C LAB 20

21 CONTENT Introduction Basic Lab Type A Lab Type B Lab Type C Lab Type C++ Lab References Questions 21

22 TYPE C++ LAB Architectural Basic lab requirements Mechanical Basic lab plus lab fume hood Emergency eyewash and shower De-ionized water Electrical Basic lab requirements Fire Protection Basic lab requirements Volume limits per NFPA 45 22

23 CONTENT Introduction Basic Lab Type A Lab Type B Lab Type C Lab Type C++ Lab References Questions 23

24 REFERENCES AASHRAE STD 110, Method of Testing Performance of Laboratory Fume Hoods ASHRAE 62.1, Ventilation for Acceptable Indoor Air Quality ANSI/ASSE Z9.5 Laboratory Ventilation ANSI/ISEA Z358.1, American National Standard for Emergency Eyewash and Shower Equipment NFPA 1, Fire Code NFPA 10, Standard for Portable Fire Extinguishers NFPA 13, Standard for the Installation of Sprinkler Systems NFPA 24, Standard for the Installation of Private Fire Service Mains and Their Appurtenances 24 NFPA 30, Flammable and Combustible Liquids Code NFPA 45, Standard on Fire Protection for Laboratories Using Chemicals NFPA 70, National Electrical Code NFPA 72, National Fire Alarm and Signaling Code NFPA 101, Life Safety Code NFPA 780, Standard for the Installation of Lightning Protection Systems NFPA 400, Hazardous Materials Code 36 CFR 1191, ADA-ABA American with Disabilities Act and Architectural Barriers Act CFR ; Code of Federal Regulations, Personal Protective Equipment (PPE)

25 REFERENCES CFR ; Code of Federal Regulations, Portable Fire Extinguishers CFR 1910, Subpart D; Code of Federal Regulations, Walking-Working Surfaces CFR 1910, Subpart E; Code of Federal Regulations, Means of Egress DOD M, DOD Management of Bulk Petroleum Products, Natural Gas, and Coal MIL-STD-3004, Quality Assurance/Surveillance for Fuels, Lubricants and Related Products MIL-STD-3007, DOD Standard Practice for Unified Facilities Criteria and Unified Facilities Guide Specifications 25 UFC , DoD Building Code UFC , High Performance and Sustainable Building Requirements UFC , Heating, Ventilating, and Air Conditioning Systems UFC , Interior and Exterior Lighting Systems and Controls UFC , Lightning and Static Electricity Protection Systems UFC , Fire Protection Engineering for Facilities UFC , Design, Plumbing Systems UFC , Design: Petroleum Fuel Facilities UFC , Design and O&M: Mass Notification Systems

26 QUESTIONS Dustin Scheuffele, P.E. POL-MCX Omaha District Corps of Engineers