Progettazione Europea un caso di successo: progetto G.EN.ESI
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1 Integrated software platform for Green ENgineering design and product sustainability Progettazione Europea un caso di successo: progetto G.EN.ESI Sviluppo Sostenibile per il Made in Italy Date: 23/01/2015 Place: Ancona (Italy)
2 Agenda Introduction to Eco-Design The G.EN.ESI project Eco-design methodology Genesi Eco-design software platform Case study
3 What is Eco-design? The design process + environmental considerations Environmental information is used to make design decisions
4 What is Eco-design? Lifecycle Thinking: Taking a lifecycle perspective of the products you design
5 What is Eco-design? Which product has a higher environmental impact?
6 Current gaps Shortcomings of currently available eco-design tools: Too qualitative/subjective to be used by designers with limited experience Too quantitative, costly and time consuming for use during the early stages of product development Do not integrate easily with traditional design tools
7 Agenda Introduction to Eco-Design The G.EN.ESI project Eco-design methodology Genesi Eco-design software platform Case study
8 The G.EN.ESI Project Integrated software platform for Green Engineering designand product sustainability Three year research and development project which began in February 2012, will be completed in 2015 Project includes eight partners from research and industry across Europe This project is co-financed by the European Commission and made possible within the VII Framework Programme
9 Project objectives The G.EN.ESI Project aims to support the integration of eco-design within the design and development process by developing: 1) The G.EN.ESI Methodology: A structured workflow for introducing environmental considerations into an existing product development process 2) The G.EN.ESI Platform: A set of inter-operable, CAD PLM integrated software tools that help assess and address the environmental impacts of the products you design
10 Agenda Introduction to Eco-Design The G.EN.ESI project Eco-design methodology Genesi Eco-design software platform Case study
11 The G.EN.ESI Methodology 1. Define Environmental and Business Objectives INITIALIZATION 2. Establish a life cycle perspective of the product 3. Align hotspots and business context and determine relevant indicators to guide the design MAIN CORE DESIGN PHASE 4. Conduct design development activities 5. Incorporate LCA throughout development process CAPITALIZATION 6. Review design process and outcomes and revise long term strategy
12 Stakeholders and platform structure
13 Agenda Introduction to Eco-Design The G.EN.ESI project Eco-design methodology Genesi Eco-design software platform Case study
14 G.EN.ESI Platform Architecture Supplier Web Portal Web BoM tool Company Database everdee MI: Materials Gateway XML XML CAD CBR PLM LeanDFD DfEE XML
15 MI:Materials Gateway Purpose Give the designer a quick and simple way to perform a simplified life cycle assessment in early stages of his design Tool benefits Guide materials selection, enabling design of more sustainable, cost-effective, and durable products Analyze environmental impact to key environmental indicators CO2 footprint embedded energy water usage RoHS food compliance end-of-life behavior
16 LeanDfD Purpose Support the designer in the evaluation of the product disassemblability and end of life performance Tool benefits Understand the product disassembly criticalities Calculation of the product disassembly time and cost Identification of the most critical connections Comparison of alternative connections performances Understand the product recyclability criticalities Calculate the product recyclable mass at end of life Identification of the components with the lowest recyclability index Evaluation of benefits related to the modification of material components Retrieve suggestions on critical components and their recyclability level
17 DfEE Purpose Support designer in the evaluation of the product energy consumption Tool benefits Understand the product consumption during the use phase Evaluate the compliance with the product category energy label Evaluation of the contribution of different energy using components in the product Identification of the components responsible of the major energy consumption in the product Comparison of different component alternatives Comparison of the consumption related to different use scenarios
18 everdee Purpose Detailed analysis of the environmental impacts of product life cycle (Life Cycle Assessment) compliant with standard ISO ISO Tool benefits Simplified data input phase suitable also for non-expert users Deeply understand the environmental hotspots by using multi-indicator results: Consumption of mineral resources Consumption of non-renewable energy Climate change Acidification Eutrophication Ozone layer depletion hazardous and not hazardous waste production indicators Toxicity Easy comparison of two product options
19 CBR Purpose Support designers during the design/redesign process of environmental sustainable products Tool benefits Improve the product environmental performances by the suggestion of the eco-design guidelines Collect and share eco-design knowledge within the company
20 Comparison
21 Agenda Introduction to Eco-Design The G.EN.ESI project Eco-design methodology Genesi Eco-design software platform Case study
22 Motivation Energy label requirements on domestic range hoods, Beyond the energy label: waiting for life cycle certification In the year under review, we have continued to pro-actively address and improve our performance in sustainability topics that are relevant to our business. I am pleased to report that Franke Group is on track to meet the targets related energy and water consumption, CO2 emissions and occupational health & safety. Yet, we have to strengthen our efforts in reducing the amount of hazardous waste Alexander Zschokke President/CEO Franke Group
![Case study cooker hood Volumetric airflow 800 [m 3 /h] 280 [W] IEC 61591 Glass frontal](/docs-images/96/126793710/images/23-2.jpg "panel AISI 430 Electronic board Inside (10x5 [cm]) Aluminum grease filters Halogen lamps")
23 Case study cooker hood Volumetric airflow 800 [m 3 /h] 280 [W] IEC Glass frontal panel AISI 430 Electronic board Inside (10x5 [cm]) Aluminum grease filters Halogen lamps 40 [W]
24 Cooker hood environmental hot spots High energy consumption during the use phase 80% of the total environmental impact Limited product recyclability Limited blower/motor disassemblability around 70% around 120 seconds
25 Energy consumption Electric motor Induction Brushless Lamps Halogen LED
26 Energy consumption ENERGY CONSUMPTION [MJ] 3500, ,00 997, , , , ,00 500, ,86 52,03 946,08 0,00 Old version New version
27 Recyclability Frontal glass Glued Glass Mounted PMMA ,97 Recyclability Index [%] 75, Old version New version
28 Disassemblability Blower fixing and coupling Screws Rapid joints
29 Disassemblability
30 Environmental benefits CO 2 reduction - 53%
31 Economic benefits Life Cycle Cost reduction - 31% Old version New version
32 Software usability E1 E1 E2 E3 E4 E5 E6 Mean value MI Materials Gateway N/A 9 N/A N/A N/A 8,9 CBR N/A 9 9 N/A N/A 8,7 DfEE N/A 8,4 LeanDfD N/A 8.6 8,2 Web BOM Analyzer N/A 8,5 EverdeEE N/A N/A N/A 8,3 Integration within company N/A N/A N/A 8,3
33 Integrated software platform for Green ENgineering design and product sustainability Thank you for your attention Sviluppo Sostenibile per il Made in Italy Date: 23/01/2015 Place: Ancona (Italy)
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